S&C 5800 Series User manual

S&C 5800 Series Automatic Switch Controls With
IntelliTeam®II Automatic Restoration System
Instruction Sheet 1042-511
© S&C Electric Company 2003-2018, all rights reserved
January 22, 2018
Installation
Table of Contents
Section Page Section Page
Introduction
Qualified Persons ..............................2
Read this Instruction Sheet ......................2
Retain this Instruction Sheet .....................2
Proper Application .............................2
Special Warranty Provision ......................2
Safety Information
Understanding Safety-Alert Messages .............4
Following Safety Instructions .....................4
Replacement Instructions and Labels ..............4
Installation
Applicable Software ............................5
Planning the IntelliTeam II System .................6
Suggested Team Setup Procedure ................6
IntelliTeam II System Setup .....................10
Pre-Installation Checklist .......................12
Optional In-Shop Setup ........................15
Installing the Control ..........................16
Connecting the Battery ........................20
Checking Input Connections ....................22
Adding Ac Power and Testing ...................23
Checking Communication Equipment .............26
Local/Non-Automatic Service ...................26
Installation Diagrams .........................27

2S&C Instruction Sheet 1042-511
Introduction
WARNING
The equipment covered by this publication must be installed, operated, and
maintained by qualified persons who are knowledgeable in the installation, operation,
and maintenance of overhead electric power distribution equipment along with the
associated hazards. A qualified person is one who is trained and competent in:
• The skills and techniques necessary to distinguish exposed live parts from nonlive
parts of electrical equipment
• The skills and techniques necessary to determine the proper approach distances
corresponding to the voltages to which the qualified person will be exposed
• The proper use of the special precautionary techniques, personal protective
equipment, insulating and shielding materials, and insulated tools for working on or
near exposed energized parts of electrical equipment
These instructions are intended only for such qualified persons. They are not intended
to be a substitute for adequate training and experience in safety procedures for this
type of equipment.
NOTICE
Read this instruction sheet thoroughly and carefully before installing or operating
S&C 5800 Series Automatic Switch Controls. Familiarize yourself with the Safety
Information page 3. The latest version of this publication is available online in PDF
format at sandc.com/en/support/product-literature/.
This instruction sheet is a permanent part of your 5800 Series Automatic Switch Control.
Designate a location where you can easily retrieve and refer to this publication.
WARNING
The equipment in this publication must be selected for a specific application.
The application must be within the ratings furnished for the selected equipment.
The standard warranty contained in S&C’s standard conditions of sale, as set forth in Price
Sheets 150 and 181, applies to the S&C 6800 Series Automatic Switch Control, except that
the rst paragraph of the said warranty is replaced by the following:
(1) General: The seller warrants to the immediate purchaser or end user for a period of
10 years from the date of shipment that the equipment delivered will be of the kind and quality
specified in the contract description and will be free of defects of workmanship and material.
Should any failure to conform to this warranty appear under proper and normal use within
10 years after the date of shipment, the seller agrees, upon prompt notification thereof and con-
firmation that the equipment has been stored, installed, operated, inspected, and maintained
in accordance with the recommendations of the seller and standard industry practice, to
correct the nonconformity either by repairing any damaged or defective parts of the equip-
ment or (at the seller’s option) by shipment of necessary replacement parts. The seller’s
warranty does not apply to any equipment that has been disassembled, repaired, or altered
by anyone other than the seller. This limited warranty is granted only to the immediate
purchaser or, if the equipment is purchased by a third party for installation in third-party
equipment, the end user of the equipment. The seller’s duty to perform under any warranty
may be delayed, at the seller’s sole option, until the seller has been paid in full for all goods
purchased by the immediate purchaser. No such delay shall extend the warranty period.
Replacement parts provided by the seller or repairs performed by the seller under the
warranty for the original equipment will be covered by the above special warranty provi-
sion for its duration. Replacement parts purchased separately will be covered by the above
special warranty provision.
Qualified Persons
Read this
Instruction Sheet
Retain this
Instruction Sheet
Proper Application
Special Warranty
Provision

S&C Instruction Sheet 1042-511 3
For equipment/services packages, the seller warrants for a period of one year after commis-
sioning that the 6800 Series Automatic Switch Control will provide automatic fault isolation
and system reconfiguration per agreed-upon service levels. The remedy shall be additional
system analysis and reconfiguration of the IntelliTeam®SG Automatic Restoration System
until the desired result is achieved.
Warranty of the S&C 6800 Series Automatic Switch Control is contingent upon the instal-
lation, configuration, and use of the control or software in accordance with S&C’s applicable
instruction sheets.
This warranty does not apply to major components not of S&C manufacture, such as
batteries and communication devices. However, S&C will assign to the immediate purchaser
or end user all manufacturer’s warranties that apply to such major components.
Warranty of equipment/services packages is contingent upon receipt of adequate information
on the user’s distribution system, sufficiently detailed to prepare a technical analysis. The
seller is not liable if an act of nature or parties beyond S&C’s control negatively impact
performance of equipment/services packages; for example, new construction that impedes
radio communication, or changes to the distribution system that impact protection systems,
available fault currents, or system-loading characteristics.
Introduction

4S&C Instruction Sheet 1042-511
Safety Information
Understanding
Safety-Alert Messages
Following
Safety Instructions
Replacement
Instructions and
Labels
Several types of safety-alert messages may appear throughout this instruction sheet and
on labels attached to the 5800 Series Automatic Switch Control. Familiarize yourself with
these types of messages and the importance of these various signal words:
DANGER
“DANGER” identifies the most serious and immediate hazards that will likely result in
serious personal injury or death if instructions, including recommended precautions,
are not followed.
WARNING
“WARNING” identifies hazards or unsafe practices that can result in serious personal
injury or death if instructions, including recommended precautions, are not followed.
CAUTION
“CAUTION” identifies hazards or unsafe practices that can result in minor personal
injury if instructions, including recommended precautions, are not followed.
NOTICE
“NOTICE” identifies important procedures or requirements that can result in product
or property damage if instructions are not followed.
If you do not understand any portion of this instruction sheet and need assistance,
contact your nearest S&C Sales Office or S&C Authorized Distributor. Their
telephone numbers are listed on S&C’s website sandc.com, or call S&C Headquarters
at [phone]; in Canada, call S&C Electric Canada Ltd. at [phone].
NOTICE
Read this instruction sheet thoroughly and
carefully before installing or operating your S&C 5800
Series Automatic Switch Control.
If you need additional copies of this instruction sheet, contact your nearest S&C Sales Ofce,
S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd.
It is important that any missing, damaged, or faded labels on the equipment be replaced
immediately. Replacement labels are available by contacting your nearest S&C Sales Office,
S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd.

S&C Instruction Sheet 1042-511 5
Installation
This instruction sheet was prepared for use with the IntelliTeam®II Automatic
Restoration System and 5800 Series software: SNCD2B1X Rev. 2.43, SNCD2B6D Rev. 2.43,
PADD2B1X Rev. 2.43, VISD2B1X Rev. 2.43, and USBD2B1X Rev. 2.43.
The revision number is on the Troubleshooting>Control & Switch Information screen.
For questions regarding the applicability of information in this instruction sheet to future
product releases, please contact S&C Electric Company.
WARNING
These instructions do not replace the need for utility operation standards. Any conflict
between the information in this document and utility practices should be reviewed by
appropriate utility personnel and a decision made as to the correct procedures to follow.
Serious risk of personal injury or death may result from contact with electric
distribution equipment when electrical isolation and grounding procedures are not
followed. The equipment described in this document must be operated and maintained
by qualified persons who are thoroughly trained and understand any hazards that
may be involved. This document is written only for such qualified persons and is not a
substitute for adequate training and experience in safety procedures for accessing
high-voltage equipment.
S&C 5800 Series Controls are connected to switchgear operating at primary voltage
levels. High voltage may be present in the wiring to the switch control or in the switch
control itself during certain switchgear wiring or grounding system failures, or due to a
problem with the switch control itself. For this reason, access to switch controls should
be treated with the same safety precautions that would be applied when accessing
other high-voltage lines and equipment. Follow all locally approved safety procedures
when working on or around this control.
Before attempting to access an existing switch installation, check carefully for
visible or audible signs of electrical or physical malfunction (do this before touching or
operating the switch control or any other part of the installation). These warning signs
include smoke, fire, open fuses, crackling noises, loud buzzing, etc. If a malfunction
is suspected, treat all components of the installation, including the switch control and
associated mounting hardware, as if they were elevated to primary (high) voltage.
Whenever you manually reconfigure the circuit (for example, during repairs),
follow your company’s operating procedures to disable automatic operation of the
switch control. This will prevent any unexpected operation.
NOTICE
All switch controls in your IntelliTeam system must use the same software revision.
Revision 2.43 should be installed only in 5800 Series Switch Controls manufactured
after January 1, 2005, or in older controls that have had the 4-layer processor board
(006-001053-01 or 006-001053-02) retrofitted. Using Revision 2.43 with the ear-
lier 2-layer boards may result in memory corruption. If you need assistance, or your
equipment requires the upgrade, please contact S&C Electric Company.
Applicable Software

6S&C Instruction Sheet 1042-511
Installation
Planning the
IntelliTeam II System
Suggested Team Setup
Procedure
The IntelliTeam II Automatic Restoration System enables teams of controls to work together
to isolate faults and restore service. Whether the team consists of a few switches on a single
feeder or a complex conguration with multiple alternate sources, mapping out the team(s) and
gathering all necessary information before installing hardware in the eld is recommended.
Keep a copy of this information in the door of the switch control enclosure or low-voltage
cabinet.
During planning and setup of fault detection settings, be sure to consider the fault
conditions that the IntelliTeam II system may encounter from alternate sources. For more
information, see the “About Fault Detection, Switch Control Setup Point 6” in Instruction
Sheet 1042-531, S&C 5800 Series Automatic Switch Controls With IntelliTeam®II Automatic
Restoration System: Setup.”
When configuring a switch control and team for normal operation, the installer will carry
out the series of steps, outlined in this section.
Make a copy of the flowcharts so they can be easily referred to when installing and setting
up the IntelliTeam II system.
The values entered on each setup screen depend on the electrical distribution system and
details specific to each individual switch.
Figure 1 on page 7, Figure 2 on page 8 and Figure 3 on page 9 show the normal procedure for
setting up an IntelliTeam II system, and this switch control.
NOTICE
These flowcharts assume the team consists entirely of S&C 5800 Series Switch
Controls. When the team includes other control types or IntelliRupter®PulseCloser®
Fault Interrupters some of the steps may be slightly different.

S&C Instruction Sheet 1042-511 7
Installation
Figure 1. Suggested team installation and setup procedure, Phase 1.
Team Installation/Setup
Phase 1
Assign each team member a unique
DNP/RTU address.
S TA RT
Go to Phase 2
(see next page)
Plan the layout of the sources,
switches, and the line sections
that will be part of the
IntelliTeam II system.
Plan the communication system
for peer-to-peer transmission
and for data interchange with
the SCADA master station,
if one is used.
Name the teams (16 characters
maximum). Assign team number
designations: Team 1 to 8
as needed for the Setup>
Team Configuration screens.
Inspect the received equipment for
damaged or missing parts.
Order necessary comm equipment.
Collect the information needed
to set up communication equipment
and team member software.

8S&C Instruction Sheet 1042-511
Installation
Team Installation/Setup
Phase 2
Install and configure the repeater radio.
(See the documentation for your
communication equipment.)
Go to the installation location
of the next team member.
Start here after
completing Phase 1
Program all DNP radios
in the shop.
Make sure all radios communicate.
Go to the site of the
first team member.
Install the switch control hardware.
Install the communication hardware.
(installation instructions)
Start IntelliLink software and establish
communication between the team
member and your computer.
(setup instructions)
Use IntelliLink software to enter
all setup parameters, including the
“DNP/RTU Address.”
(setup instructions)
Is a
repeater
radio required
between this team
member and the
next?
If desired, save a snapshot.
(operating instructions)
On the faceplate,
enable Automatic Operation
and toggle SCADA Control to
the Remote setting.
Have you
already installed
and set up
all other team
controls?
Go to Phase 3
(see next page)
Figure 2. Suggested team installation and setup procedure, Phase 2.

S&C Instruction Sheet 1042-511 9
Installation
Team Installation/Setup
Phase 3
Fix any other problems
on the line section.
Connect to the
switch control for
the next team(s)
via DNP or optional
IntelliLink Remote
Setup Software.
Is this the
last team that
needs to be
checked?
Is
each
team where this
control is a member
ready for
transfer?
Make sure all switches are
in their normal configuration.
Correct any communication
problems. (See the
documentation for your
communication equipment.)
Start here after
completing Phase 2
®
Figure 3. Suggested team installation and setup procedure, Phase 3.

10 S&C Instruction Sheet 1042-511
Installation
IntelliTeam II System
Setup
Follow these steps to create an IntelliTeam II Automatic Restoration System:
STEP 1. Create a layout of the source(s), switches, and line segments that will include teams.
Use a system map or similar diagram showing source and switch locations.
STEP 2. Plan the communication system. For more information, see the manufacturer
documentation for the communication system.
STEP 3. Identify and name the team(s). Form teams by including all automated switches that
border each line segment. Assign each team a name, up to 16 characters long. Also,
assign team designations for “Team 1” to “Team 8,” as needed on the Setup>Team X
screens. Teams that share a team member must have different designations.
STEP 4. Assign a DNP/RTU address for each team member. Each team member requires a
unique DNP/RTU address. Enter this information on the Setup>Team screen.
STEP 5. Determine the switch/position number for each team member. Each team member
is associated with a switch/position number, for example, “Sw1” for a single overhead
switch. Pad-mounted switchgear may have more than two switches, and two
switches can constitute a team. For example, Team 1 could include switches 1 and
2, and Team 2 could include switches 2 and 3 in the same pad-mounted gear. Enter
this information on the Setup>Team screen.
STEP 6. Note the normally Open/Closed state for each team member. Enter this information
on the Setup>Team screen.
STEP 7. Create a layout of the source(s), switches, and line segments that includes the teams.
Every switch should have its sensors facing the normal source of the team.
There are six types of functionality for team members. See Table 1.
Table 1. Functionality Types for Team Members
Functionality Description
Closed Switches
Source/Sub Use this value when the normally closed source switch is the
rst team member after the source/substation or is an S&C
IntelliTeam™ Interface Module on the source breaker relay.
Source Use this value for one closed switch in the team through
which the line segment receives power, when the circuit is in
its normal conguration.
Load/Tie A team may have zero, one, or multiple closed switches through
which loads on other line segments receive power. Use this
value when the switch, when closed, could be used to restore
power to the line segment indirectly from an alternate source.
Load A team may have zero, one, or multiple closed switches through
which loads on other line segments receive power. Use this
value when the switch would not be involved when restoring
power to the line segment because the other line segments
have no alternate sources.
Open Switches
Tie/Sub Use this value when the tie switch is the rst team member
after the substation/source.
Tie Use this value for zero, one, or multiple open switches in the
team that restore power to the line segment directly from an
alternate source when closed.

S&C Instruction Sheet 1042-511 11
Installation
STEP 8. Enter the information from Step 7 on the Setup>Team screens.
STEP 9. Determine the Return to Normal mode for each team and enter this information
on the Setup>Team screen.
When the Return to Normal mode is enabled, team members can return the
circuit to its normal configuration either automatically once a stable three-phase
voltage has been restored to the faulted line segment, or by command. For teams
with one or more tie switches, the Open Transition mode can be selected (the
tie switch(es) open before the other team members return the circuit to its normal
configuration) or the Closed Transition mode can be selected (the team members
close all of the switches and then the tie switch(es) open). The Return to Normal
process starts at the line segments closest to the normal source and works outward.
STEP 10.Congure the RTN Time setpoint.
Power must be restored to the faulted line segment for this amount of time (in
minutes) before the Return to Normal process will start. Enter this information
on the Setup>Team screen.
STEP 11. Congure the Maximum Capacity setpoint for each team member on the Setup>
Team Configuration screen.
The maximum capacity is the amount of load on the most limited line section
(because of conductor size, switch rating, etc.) served through a team member’s loca-
tion from either direction. Each member continuously subtracts its present load from
its Maximum Capacity setpoint to determine its Local Capacity for Transfer value.
The smallest Local Capacity for Transfer value encountered in a particular resto-
ration path determines the maximum load that the involved teams can transfer, the
Available Capacity to Transfer value.
STEP 12.Congure the Alternate Source Sequence setpoint on the Setup>Team screen.
Using the normal switch functionality determined in Step 7, set the sequence
team members will use to restore the line segment. This is an optional step used to
guide the restoration process. Regardless of the alternate-source sequence configu-
ration, restoration progresses in the following order: When the fault is downstream
of the team, the coach will: 1) try the normal source switch, 2) use the Alternate
Source Sequence setting (if applicable), 3) try any tie switch(es), and 4) try any
load-tie switch(es). When the fault is upstream of the team the coach will: 1) use
the Alternate Source Sequence setting (if applicable), 2) try any tie switch(es),
3) try any load-tie switch(es), and 4) try the normal source switch.
STEP 13.Determine whether any contracts are required to avoid overloading a line segment.
A bifurcated circuit acting as an alternate source for teams on both legs of the
bifurcation may become overloaded if those teams must act to restore load at close
to, or exactly, the same time. This overload may occur because those teams are not
directly related and do not coordinate their reconfiguration activities.
To force coordination between these unrelated teams, set the Contract
Required setpoint to the Yes state on the Setup>Team screen for teams that may
add load to the alternate circuit during a reconfiguration event. The contract will
prevent both teams from simultaneously closing to use the alternate source. When
team members encounter a line segment in a restoration path that requires a con-
tract, they will communicate with all subsequent line segments in the direction of
the alternate source to make sure the source and line segments will not be over-
loaded. The first team contract to arrive at the source will be approved if the team
load would not overload the circuit. The second arriving contract will be approved
only if it would also not cause an overload.
The extra communication required to transmit the contracts slows down the
reconfiguration process. Contracts are described in Instruction Sheet 1042-541,
“S&C 5800 Series Automatic Switch Controls With IntelliTeam®II Automatic
Restoration System: Operation.”

12 S&C Instruction Sheet 1042-511
Before installing the switch control package in the eld, carry out the following steps. This
is best done in the shop before the installer leaves for the installation site.
STEP 1. Inspect the switch control for visible damage.
On receipt of the control, make sure there is no obvious damage to the switch
control enclosure or any of the internal components. Also, check any switch
interface connectors that are included with the control. If the battery will not be used
immediately, store it in a cool, dry place, and recharge it every six months or less.
STEP 2. Put a copy of the source and line segment information/drawing in the door pocket of
the control or low-voltage cabinet.
The team information sheet includes a single-line diagram of the team and the
information you need to correctly install and configure this control.
STEP 3. Locate the items needed to install and set up the 5800 Series Switch Control.
The following items are required to install the software, set up the control, set up
the communications equipment (radio, modem, etc.), and enable operation. These
items also can be used to diagnose certain hardware problems that can occur
during installation:
Personal Computer— Requires Microsoft Windows®7 operating system,
Internet Explorer 5.0 or higher, 32 MB of RAM, and a USB or serial port
Serial Communication Cable—Connects the computer to the LOCAL COMM
port on the control (Use a straight-through cable, not a null-modem cable. The
cable must be long enough to connect to an installed switch control.)
The serial connection is RS232 with a DB9-pin connector.
If the computer only has USB ports, use a serial to USB cable adapter.
NOTICE
S&C ships several types of software-controlled products. Make sure to use the
correct software for this switch control. The latest software revisions are posted at the
S&C website sandc.com/en/support/sc-customer-portal/.
STEP 4. Make sure all required communications equipment (radios, antennas, modems,
etc.) is available.
Each team member must communicate with other team members, either by radio,
modem, or cable. Depending on the location of the other team members, one or more
repeater radios may be required. For more information, see the manufacturer’s
documentation for the communication system.
STEP 5. Check the sensor conditioning module jumper(s) using the following procedure:
The switch control sensor conditioning module is configured with a delta/wye
jumper. If there are three voltage sensors, the sensor conditioning mod-
ule uses one jumper. If there are six voltage sensors, such as line-side
sensors on two switches in pad-mounted gear or Vista®Underground
Distribution Switchgear, the sensor conditioning module requires two
jumpers.
(a) Locate the installed sensor conditioning module jumper(s) and the alternate
jumper(s). See Figure 4 on page 13.
Pre-Installation
Checklist
Installation
STEP 14. Determine whether the number of line segments restored by a team should be
limited.
Configure the Line Segment Limit setpoint on the Setup>Team screen to limit
the number of line segments a team picks up. For example, “Add 1” inhibits any other
line segments from being restored through a member after it restores its first line
segment. Set this value to “N/A” to allow the team to pick up as many line segments
as capacity allows.

S&C Instruction Sheet 1042-511 13
Installation
Figure 4. This is inside the switch control enclosure, showing the jumper location (5801 control
shown). The “wye” jumper is installed and “delta” is the alternate jumper.
(b) Use Table 2 to determine which jumper is correct for the distribution system.
Table 2. Distribution System Jumper Selection
3-Wires & Grounding Type Use
Uni-grounded wye system Delta jumper(s)
4-Wires & Grounding Type Use
Uni-grounded wye system
(primary neutral)
Delta jumper(s)
Multi-grounded wye system Wye jumper(s)
Delta system Phase-to-ground connected sensors are not
normally used on ungrounded delta systems.
Contact S&C for special applications.

14 S&C Instruction Sheet 1042-511
Installation
WARNING
For more information regarding safety issues for sensors connected phase to ground,
contact the sensor manufacturer.
(c) Check that the correct jumper (see Figure 5) is in place for the type of distribution
system. Controls are shipped with the wye jumper installed. Make sure the side of
the jumper with more wire loops (two loops for wye, three loops for delta) is facing
toward the back of the enclosure.
Figure 5. The delta jumper and wye jumper.
(d) When changing jumpers, check the orientation of the installed jumper. Then,
carefully pull it away from the pins. Replace that jumper with the alternate jumper.
Put the removed jumper in the spare parts bag on the left side of the enclosure
interior.
STEP 6. Check the battery using the following procedure:
The 5800 Series Switch Control is shipped with a Hawker/Gates Monoblock
24-Vdc or 36-Vdc battery. The battery is terminated with a connector that can be
connected only black to black and red to red.
(a) Make sure the battery is not cracked or leaking and the connectors are not damaged.
(b) Use a voltmeter to check that the voltage is at least 20 volts for a 24-Vdc battery or
35 volts for a 36-Vdc battery. Replace the battery if measured voltage is lower.
STEP 7. For controls connected to a Scada-Mate®Switching System or an automated Omni-
Rupter®Switch, check the eld interface connector (FIC) cable-locking collars.
Check that the collar (see Figure 6) is present and connected to the enclosure.
This collar will later be locked in place around the FIC cable connection to provide
tamper resistance.
Figure 6. Bottom of switch control enclosure with the FIC connector.
Locking collar
Padlock
FIC

S&C Instruction Sheet 1042-511 15
Installation
STEP 8. For controls connected to a Scada-Mate Switching System, check whether a
16-pin/24-pin cable adapter is necessary.
S&C provides a cable for connecting the switch to the FIC on the switch control.
Early Scada-Mate switch cables used a 16-pin connector. If retrofitting a switch
control to an older Scada-Mate switch, the 16-pin/24-pin cable adapter, available
from S&C, is required. The adapter is only necessary for early Scada-Mate switches.
STEP 9. Install the switch control at the site, and congure the equipment.
The following steps can be completed in the shop or later at the installation site. The steps
are summarized here and described in detail in the IntelliTeam®II Automatic Restoration
System instruction sheets.
STEP 1. Install the IntelliLink Setup Software on your computer.
For details, see the “To Install the IntelliLink Software” section in Instruction
Sheet 1042-530, “S&C 5800 Series Automatic Switch Control with IntelliTeam®
Automatic Restoration System: Setup.”
STEP 2. If the switch control uses a modem for communication, congure the modem.
For modem configuration instructions, see the manufacturer’s documentation or
contact S&C.
STEP 3. If the switch control uses a radio, congure the radio.
For radio configuration instructions, see the manufacturer’s documentation or
contact S&C.
STEP 4. If a repeater radio is needed to link this switch control to the other team members,
congure the repeater radio.
For radio configuration instructions, see the manufacturer’s documentation or
contact S&C.
STEP 5. Set up the control software in this switch control.
Most of the software setup and configuration can be completed in the shop. For an
explanation of how to set up the software, see the “To Install the IntelliLink
Software” section in Instruction Sheet 1042-530, “S&C 5800 Series Automatic Switch
Control with IntelliTeam®Automatic Restoration System: Setup.”
Optional In-Shop
Setup

16 S&C Instruction Sheet 1042-511
Installation
CAUTION
DO NOT simulate the output of an S&C voltage sensor by applying voltage to the
phase voltage inputs (J7) of the 5800 Series Switch Control.
Applying voltage will result in severe damage to the control.
For S&C Scada-Mate and automated Omni-Rupter Switches and Remote
Supervisory PMH/PME Pad-Mounted Gear equipped with an S&C voltage
sensor, the voltage input for the 5800 Series Switch Control is a Current Source. The
S&C voltage sensor provides up to 200+ mA of current. If current levels exceeding
0.5 amperes or a voltage source are applied to Input J7, the control voltage sensing and
sensor power circuitry will be severely damaged. We recommend not trying to simulate
the output of the S&C voltage sensor.
For S&C Vista Underground Distribution Switchgear, the voltage signal amplifier input
for the 5800 Series Switch Control is nominally 5.5 Vac with 10 mA current and a range
of 0-8 Vac. Applying voltage above this level can severely damage the control voltage
sensing circuitry.
S&C can supply specific sensor input information for other switch systems.
If test runs are necessary, please contact S&C for guidance.
Switch control installation requires several steps. Step details and the order in
which they must be carried out depend on the type of switch control and enclosure.
The following information is specific to the 5800 Series Switch Control with
IntelliTeam functionality. Complete these steps at each switch control
installation site.
STEP 1. Do one of the following:
• If this is a 5802/5803 control that is integrated in pad-mounted equip-
ment and the switch control is only powered from the sensors, skip the
remainder of this instruction sheet and go directly to Instruction Sheet
1042-530, “S&C 5800 Series Automatic Switch Control with IntelliTeam®
Automatic Restoration System: Setup.”
• For all other switch control installations, continue with the following steps.
STEP 2. Read the following warnings before beginning installation or operation of this
equipment.
WARNING
These instructions do not replace utility operating standards. Any conflict between the
information in this document and utility practices should be reviewed by appropriate
utility personnel and a decision made as to the correct procedure to use.
Serious personal injury or death may result from contact with electric distribution
equipment when electrical isolation and grounding procedures are not followed. The
equipment described in this document must be operated and maintained by qualified
persons who are thoroughly trained and understand any hazards that may be involved.
This document is written only for such qualified persons and is not a substitute for
adequate training and experience in safety procedures for accessing high-voltage
equipment.
This switch control is connected to switchgear operating at primary voltage levels. High
voltage may be present in the wiring to the switch control or the switch control itself
during certain failures of the switchgear wiring or grounding system, or due to a failure
of the switch itself. For this reason, access to the switch control should be treated with
the same safety precautions that would be applied when accessing other high-voltage
lines and equipment. Follow all locally approved safety procedures when working on or
around this switch control.
Installing the Control

S&C Instruction Sheet 1042-511 17
Installation
WARNING
Do not plug the switch control cable into the switch control until instructed to do so.
Do not energize the 120-Vac power source entering the switch control enclosure until
instructed to do so.
Before attempting to access an existing installation, check carefully for visible or
audible signs of electrical or physical malfunction (do this before touching or oper-
ating the switch control or any other part of the installation). These warning signs
include such things as smoke, fire, open fuses, crackling noises, loud buzzing, etc. If a
malfunction is suspected, treat all components of the installation, including the switch
control and associated mounting hardware, as if they were elevated to primary (high)
voltage.
Installers must follow the sequence of installation steps outlined in this chapter to
ensure a safe and successful switch control installation.
STEP 3. Congure the circuit or bypass the switch to avoid service interruption
during the following steps.
This allows testing the line switch during installation.
STEP 4. Mount the switch control enclosure using the following procedure:
(a) Pole-mounted controls:
Attach the switch control (see Figure 7 and Figure 8 on page 18) to the pole with
two 5/8-inch through-bolts and flat washers as follows:
1. Install the top bolt.
2. Use the lifting hole on the mounting channel and appropriate lifting gear to hoist
the switch control into position on the pole.
3. Hang the switch control on the top bolt.
4. Vertically align the switch control on the pole and install the bottom bolt.
5. Tighten the two bolts.
Figure 7. Front view of the switch control enclosure.

18 S&C Instruction Sheet 1042-511
Installation
Figure 8. Side view of the switch control enclosure on the pole.
(b) Pad-mounted controls:
Mount the switch control chassis in the low-voltage compartment as follows:
1. Find the four studs on the wall of the low-voltage compartment.
2. Position the switch control so the four studs align with the four holes in the
mounting anges. See Figure 9.
3. Hang the switch control on the studs.
4. Secure the switch control with lock washers and nuts.
Figure 9. Switch control chassis mounted in pad-mounted gear.

S&C Instruction Sheet 1042-511 19
Installation
STEP 5. Ground the enclosure.
Use the ground lug located on the bottom of the enclosure to ground the switch
control. The ground lug will accommodate up to #2 wire, copper or aluminum,
solid or stranded.
WARNING
The switch control ground wire (#6 copper minimum) must be connected to the same
pole ground that is attached to the switch frame. In addition to the standard reasons for
grounding, the switch control surge suppression and power supply systems provide 20
Vac transient filtering that discharges to ground.
Ground impedance must be 25 ohms or less to properly protect the equipment.
Installers must read and understand all applicable grounding codes and requirements
for your service area before installing this device.
STEP 6. Toggle the faceplate REMOTE/LOCAL switch to the Local position.
The switch control includes equipment for IntelliTeam communication and may
optionally communicate with SCADA. Installers must toggle the faceplate REMOTE/
LOCAL switch to the Local position to ensure the switch control does not perform
remote switching commands until after the control software has been configured.
STEP 7. Remove the ac line fuse, install the ac cable, and connect the ac control power wires
to the switch control terminal block. Skip this step if the control is powered only by
sensors.
(a) Inside the switch control, remove the 10-ampere ac line fuse, near the bottom right
corner of the enclosure. See Figure 10.
(b) Locate the conduit hole, which accepts a 1-inch conduit adapter, on the right side of
the switch control enclosure oor. See Figure 10. Remove the shipping plug from the
hole.
(c) Install conduit with a de-energized 120-volt ac line to the switch control enclosure.
(d) Verify neutral and connect it to the Ac Neutral terminal. Then, connect the line to
the Ac Line terminal. See Figure 11 on page 20.
Figure 10. Fuses, conduit hole, and terminal block.
Red 10 ampere dc wetting fuse
(automotive style)
Terminal block with
ac line fuse
Conduit hole

20 S&C Instruction Sheet 1042-511
Installation
Figure 11. Connection terminal for ac control power.
WARNING
Leave the 10-ampere ac line fuse out until instructed to replace it later in the
installation process. Leave the ac control power de-energized until instructed to turn it
on.
STEP 1. If necessary, install the battery by using the following procedure.
The switch control is normally shipped with a factory-installed battery. If the
control needs a new battery, or the battery was shipped separately, install it now.
WARNING
If the enclosure heater was recently on, the battery bracket may be hot. Be careful not
to touch a hot bracket.
The battery bracket is near the high-voltage section of the PS/IO circuit board. When
installing the battery, make sure the 10-ampere ac line fuse is removed and the ac
control power is de-energized. If the control is powered from the sensors, disconnect
the switch interface cable(s).
(a) The battery bracket is located on the right inside the enclosure. See Figure 12.
Connecting the
Battery
Figure 12. Battery and bracket are on the right, inside the switch control enclosure.