Sauder Costa 419958 User manual

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Prefer the phone? Call 1-800-523-3987.
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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-33
Français pg 34-37
Español pg 38-41
Lot # 393894 09/26/16
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Knick-knack
paddywhack,
give your stu a home.
Hutch
Costa Collection | Model 419958

Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
Nail Holder (provided)
2-3
4
5-33
34-37
38-41
42
43
Table of Contents Assembly Tools Required
A RIGHT END (1)
B LEFT END (1)
C BOTTOM (1)
D RIGHT UPRIGHT (1)
E LEFT UPRIGHT (1)
F BRACE (1)
G SMALL UPRIGHT (2)
H SHELF (1)
I ADJUSTABLE SHELF (2)
J BOTTOM MOLDING (1)
K TOP MOLDING (1)
L SHELF MOLDING (1)
M ADJUSTABLE SHELF MOLDING (2)
N VERTICAL BRACE (1)
O CENTER BACK (1)
P BACK (2)
Q UPPER BACK (2)
R NARROW BACK (1)
S SMALL NARROW BACK (2)
T TOP (1)
U DOOR (2)
V GRILLE (2)
Part Identification
Electric drill with 3/16" bit
(ONLY in indicated step)
419958 www.sauder.com/servicesPage 2
Tape Measure

åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
Part Identification
A
B
C
D
E
F
G
G
H
I
I
J
K
L
M
M
N
O
P
P
Q
Q
R
S
S
T
U
U
V
V
419958www.sauder.com/services Page 3

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 1-1/8" MACHINE SCREW - 2
21S
SAFETY BRACKET - 1
1G METAL BRACKET - 6 4G
BLACK 9/16" LARGE HEAD SCREW - 23
1S
PIVOT HINGE - 2
15H
12F TWIST-LOCK®FASTENER - 16
METAL PIN - 24
1R
TAPE CARD - 2
4M
BLACK 1/2" FLAT HEAD SCREW - 8
11S
WOOD DOWEL - 6
15F
NAIL - 28
1N
16S BLACK 1-7/8" PAN HEAD SCREW - 1
HIDDEN CAM - 14
1F CAM DOWEL - 10 2F
CAM COVER - 12
33P RUBBER SLEEVE - 10 2R
BLACK 1-15/16" FLAT HEAD SCREW - 8
113S
13H HINGE - 4 KNOB SET - 2
136K
CLIP - 8
67G
CAM SCREW - 4
8F
419958 www.sauder.com/servicesPage 4

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
Do not tighten the TWIST-LOCK® FASTENERS in this step.
(16 used)
12F
12F
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (12F) into the large holes in the BOTTOM (C).
Repeat this step for the ENDS (A and B) and
UPRIGHTS (D, E, and G).
C
419958www.sauder.com/services Page 5

Step 2
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
å Push ten HIDDEN CAMS (1F) into the BRACE (F), SHELF (H),
and ADJUSTABLE SHELVES (I). Then, insert the metal end
of a CAM DOWEL (2F) into each HIDDEN CAM.
(10 used)
Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
2F
F
H
I
I
419958 www.sauder.com/servicesPage 6

Step 3
å Push four HIDDEN CAMS (1F) into the edges of the
ENDS (A and B).
A
B
Hole
Arrow
The arrow in the HIDDEN
CAMS must point toward the
hole in the edge of the board.
419958www.sauder.com/services Page 7
Arrow
1F
(4 used)

å Fasten the UPRIGHTS (D and E) to the TOP (T). Tighten
four TWIST-LOCK® FASTENERS.
å Slide the CENTER BACK (O) into the grooves of the
UPRIGHTS (D and E).
Step 4
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
O
D
E
T
Finished surface
Groove
Surface with holes
419958 www.sauder.com/servicesPage 8
Just think. The sooner
you do this, the sooner
you do something else.
These holes must be here.
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Meet Part (T). This component has
been engineered to be lighter, stronger,
faster… well ok. Not technically faster.
But definitely makes for a sturdier
Hutch that’s easier to assemble and
friendlier to the environment.

å Fasten the SHELF (H) to the UPRIGHTS (D and E). Use
four BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å Fasten the SHELF MOLDING (L) to the SHELF (H).
Tighten four HIDDEN CAMS.
Step 5
These edges must be even.
D
E
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
H
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Surface with HIDDEN CAMS
419958www.sauder.com/services Page 9
L

å Fasten the SMALL UPRIGHTS (G) to the SHELF (H).
Tighten four TWIST-LOCK® FASTENERS.
Step 6
Finished edge
Surface with TWIST-LOCK® FASTENERS
G
G
H
419958 www.sauder.com/servicesPage 10