Sauder WHISKER User manual

If you have assembly questions or need a replacement part, please contact Sauder directly at
www.sauder.com or 800-445-1527.
Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)
WHISKER BARN DOOR DOG CRATE
[e-mail] | 1.877.250.7729 | Mon-Fri, 9am-5pm EST

Part Identication
Hardware Identication
Hardware Usage Guide
Assembly Steps
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Safety
Warranty
No. 2 Phillips Screwdriver
Tip Shown Actual Size
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PRODUCT ONLINE
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register your product and
view Sauder products.
www.sauder.com/service
3
4
5
6-36
37-40
41-44
45-46
47
THANK YOU FOR PURCHASING THE BARN DOOR DOG CRATE!
I am thrilled that Whisker and Sauder furniture have partnered
together to bring you the highest-quality pet furniture. At
Whisker, we design and deliver rened pet accessories that
delight both pets and people. Whisker and Sauder products
are made with environmentally responsible materials and
world-class manufacturing processes. Together, our companies
are bringing pet parents a premium line of stylish yet functional
pet furniture that is built to last. Enjoy!
Jacob Zuppke, President of Whisker
429610 whiskersupport.com Page 2
ASSEMBLY TOOLS REQUIREDTABLE OF CONTENTS

åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge to
help distinguish similar parts from each other. Use this part identication to help identify similar parts.
Now you know
our ABCs.
A TOP (1)
B SHELF (1)
C BOTTOM (1)
D LARGE BACK (1)
E SMALL BACK (1)
G UPRIGHT (1)
H DOOR MOLDING (1)
J RIGHT END (1)
L FIXED DOOR (1)
M SLIDING DOOR (1)
O LEFT DRAWER FRONT (1)
P RIGHT DRAWER FRONT (1)
R LEFT DRAWER SIDE (2)
S RIGHT DRAWER SIDE (2)
T DRAWER BACK (2)
U DRAWER BOTTOM (2)
VFOOT (2)
W BARN DOOR RAIL (1)
X BRACE (3)
Y CUSHION (1)
Z LEFT END (1)
B
D
C
A
E
G
H
Z
L
M
J
W
Y
V
V
X
X
X
U
U
S
S
O
P
R
R
T
T
429610whiskersupport.com Page 3
PART IDENTIFICATION

åScrews are shown actual size. You may receive extra hardware with your unit.
(EXTENSION SET SHOWN SEPARATED)
1EXTENSION RAIL - 4 2EXTENSION SLIDE - 4 CAM SCREW -25
3HIDDEN CAM - 25 4
WOOD DOWEL - 28
5L-WRENCH - 1
6LOCK - 1
7RETAINING BAR - 2
8
APPLIQUE CARD - 1
9WHEEL SUPPORT - 2 10 PULL - 2 11 USB POWER
HUB - 1
12
9/16" PAN HEAD SCREW - 11
13 14 1-9/16" PAN HEAD SCREW - 10 1/2" HEX HEAD SCREW - 6 15
21 13/16" MACHINE SCREW - 4 19 1-3/16" FLAT HEAD SCREW - 8 9/16" FLAT HEAD SCREW - 4 20
16 1/2" FLAT HEAD SCREW - 24 1-3/16" HEX HEAD SCREW - 6
17 1/2" PAN HEAD SCREW - 10 18
429610 whiskersupport.com Page 4
HARDWARE IDENTIFICATION

HOW TO USE A HIDDEN CAM & CAM SCREW OR CAM DOWEL
NOTE: Various CAM SCREWS or a CAM DOWEL may be used.
Cam Dowel
Cam Screws
Turn the CAM SCREW
or gently tap the
CAM DOWEL until the
shoulder is against the
surface of the part.
1.
3.
Insert the CAM SCREW or CAM DOWEL into
the HIDDEN CAM. Tighten the HIDDEN CAM.
1
2
2.
Arrow
Push a HIDDEN CAM into
the part. The arrow in
the HIDDEN CAM must
point toward the hole in
the edge of the board.
Hole
Hidden Cam
429610whiskersupport.com Page 5
HARDWARE USAGE GUIDE

View our assembly video at
www.whisker.com/support
å Assemble your unit on a carpeted oor or on the empty
carton to avoid scratching your unit or the oor.
å Push seven HIDDEN CAMS (4) into the SHELF (B), and
DOOR MOLDING (H).
å Turn three CAM SCREWS (3) into the SHELF (B).
If you're doing
this to help a
friend, don't leave
without a bite.
B
H
4
Arrow
Arrow
4
3
429610 whiskersupport.com Page 6
STEP 1

å Fasten the BARN DOOR RAIL (W) to
the DOOR MOLDING (H). Use three 9/16"
PAN HEAD SCREWS (13).
å Insert two WOOD DOWELS (5) into
the SHELF (B).
å Fasten the DOOR MOLDING (H)
to the SHELF (B). Tighten three
HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWELS
in the SHELF insert into the
DOOR MOLDING.
å Turn two CAM SCREWS (3) into the
DOOR MOLDING (H) as shown.
B
H
W
H
9/16" PAN HEAD SCREW
(3 used in this step)
13
3
5
5
Surface with
HIDDEN CAMS
Edge with
fewer holes
429610whiskersupport.com Page 7
STEP 2

å Push two HIDDEN CAMS (4) into the LARGE BACK (D).
D
4
Arrow
Arrow
4
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STEP 3

å Insert two WOOD DOWELS (5) into the SHELF (B).
å Fasten the SHELF (B) to the LARGE BACK (D). Use a 1-9/16" PAN
HEAD SCREW (14).
å NOTE: Be sure the WOOD DOWELS in the SHELF insert into the
LARGE BACK.
D
B
H
5
5
1-9/16" PAN HEAD SCREW
(1 used in this step)
14
Surface with HIDDEN CAMS
Surface with HIDDEN CAMS
429610whiskersupport.com Page 9
STEP 4

å Push two HIDDEN CAMS (4) into the UPRIGHT (G).
G
4
Arrow
429610 whiskersupport.com Page 10
STEP 5

å Separate the EXTENSION SLIDES (2) from the EXTENSION RAILS (1) as shown in the upper
diagram below. Be prepared, the parts are greasy.
å Fasten an EXTENSION RAIL (1) to the UPRIGHT (G). Use three 1/2" FLAT HEAD SCREWS (16).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the 1st hole shown in the diagram.
Then, slide the inner cartridge of the EXTENSION RAIL in to nd the other holes that line
up with the holes in the UPRIGHT. Turn a SCREW into each hole.
å NOTE: The EXTENSION SLIDES will be used later for the DRAWERS.
G
Open end
1
1/2" FLAT HEAD SCREW
(3 used in this step)
16
1
2
Open end
Push the black lever and pull
the SLIDE from the RAIL.
1st
Surface with HIDDEN CAMS
1st
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STEP 6

å Flip the UPRIGHT (G) over.
å Fasten an EXTENSION RAIL (1) to the UPRIGHT (G). Use three 1/2" FLAT HEAD SCREWS (16).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the 1st hole shown in the diagram.
Then, slide the inner cartridge of the EXTENSION RAIL in to nd the other holes that line up
with the holes in the UPRIGHT. Turn a SCREW into each hole.
G
1
1st
Open end
1/2" FLAT HEAD SCREW
(3 used in this step)
16
1
Open end 1st
429610 whiskersupport.com Page 12
STEP 7

å Insert two WOOD DOWELS (5) into the SHELF (B).
å Fasten the UPRIGHT (G) to the SHELF (B). Use two
1-9/16" PAN HEAD SCREWS (14).
å NOTE: Be sure the WOOD DOWELS in the SHELF
insert into the UPRIGHT.
G
D
B
5
5
1-9/16" PAN HEAD SCREW
(2 used in this step)
14
Open end
Surface with
HIDDEN CAMS
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STEP 8

å Push four HIDDEN CAMS (4) into the ENDS (J and Z).
å Turn six CAM SCREWS (3) into the ENDS (J and Z).
Z
J
4
Arrow
Arrow
43
3
3
3
429610 whiskersupport.com Page 14
STEP 9

å Fasten two EXTENSION RAILS (1) to the ENDS (J and Z).
Use six 1/2" FLAT HEAD SCREWS (16).
å NOTE: For each EXTENSION RAIL, turn a SCREW into
the 1st hole shown in the diagram. Then, slide the inner
cartridge of the EXTENSION RAIL in to nd the other
holes that line up with the holes in the ENDS. Turn a
SCREW into each hole.
1/2" FLAT HEAD SCREW
(6 used in this step)
16
1
Open end 1st
Z
J
1st
1st
Open end
Open end
1
1
429610whiskersupport.com Page 15
STEP 10

å Insert eight WOOD DOWELS (5) into the ENDS (J and Z).
å Fasten the ENDS (J and Z) to the SHELF (B) and LARGE BACK (D).
Tighten six HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWELS in the ENDS insert into the
SHELF and LARGE BACK.
D
B
Z
J
5
5(8 used)
Open end
Open end
429610 whiskersupport.com Page 16
STEP 11

å Push two HIDDEN CAMS (4) into the FIXED DOOR (L).
4
Arrow
L
429610whiskersupport.com Page 17
STEP 12

å You will need someone to hold the FIXED DOOR (L) until the
BOTTOM (C) is fastened.
å Insert a WOOD DOWEL (5) into the DOOR MOLDING (H).
å Fasten the FIXED DOOR (L) to the DOOR MOLDING (H). Tighten two
HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the DOOR MOLDING inserts into
the FIXED DOOR.
Surface without HIDDEN CAMS
L
H
5
429610 whiskersupport.com Page 18
STEP 13

å Insert seven WOOD DOWELS (5) into the BOTTOM (C).
å Fasten the BOTTOM (C) to the LARGE BACK (D), ENDS (J and Z),
and FIXED DOOR (L). Use seven 1-9/16" PAN HEAD SCREWS (14).
å NOTE: You should start each SCREW a few turns before
completely tightening any of them.
å NOTE: Be sure the WOOD DOWELS in the BOTTOM insert into
the LARGE BACK, ENDS, and FIXED DOOR.
L
D
Z
J
C
Surface without
DOOR TRACK
This hole must be here.
5
5
5
1-9/16" PAN HEAD SCREW
(7 used in this step)
14
429610whiskersupport.com Page 19
STEP 14

å Fasten the FEET (V) to the BRACES (X). Tighten six 1/2"
HEX HEAD SCREWS (15) using the L-WRENCH (6).
å NOTE: You should start each SCREW a few turns before
completely tightening any of them.
V
V
X
X
X
6
1/2" HEX HEAD SCREW
(6 used in this step)
15
15
429610 whiskersupport.com Page 20
STEP 15