Sauder Boone Mountain 416562 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-20
Français pg 21-24
Español pg 25-28
Lot # 366987 11/06/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Coee Table
Boone Mountain Collection | 416562
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
2-3
4
5-20
21-24
24-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
416562 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A END (2)
C RIGHT UPRIGHT (2)
D LEFT UPRIGHT (2)
E TOP (1)
F SHELF (1)
G BACK (1)
H INNER LEG (6)
I FRONT LEG (3)
J SMALL INNER LEG (6)
K REAR LEG (3)
L DRAWER FRONT (4)
D258 DRAWER SIDE (4)
D264 DRAWER BOX FRONT/BACK (4)
D598 DRAWER BOTTOM (2)
Tape Measure

Part Identification Now you know
our ABCs.
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A
L
C
D
E
F
G
H
I
J
K
L
L
L
K
K
H
H
H
H
H
I
I
J
J
J
J
J
D
C
A
D598
D258
D264
D264
D258
D598
D258
D264
D264
D258

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
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45BA CABINET RIGHT - 2 45BD DRAWER LEFT - 2 45BC DRAWER RIGHT - 2 45BB CABINET LEFT - 2
I-BEAM - 18
56M
BLACK 1-1/8" PAN HEAD SCREW - 6
9S3S GOLD 5/16" FLAT HEAD SCREW - 16
CAM SCREW - 16
8F
30S BLACK 1-9/16" FLAT HEAD SCREW - 16
HIDDEN CAM - 35
1F CAM DOWEL - 19 2F
SILVER 1-1/2" MACHINE SCREW - 4
95S
PULL - 4
103K
LONG SILVER 1-5/8" MACHINE SCREW - 4
80S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å NOTE: This unit will be easier to build with two people.
å Push thirty-five HIDDEN CAMS (1F) into the ENDS (A),
UPRIGHTS (C and D), SHELF (F), and BACK (G). Then,
insert the metal end of a CAM DOWEL (2F) into nineteen
HIDDEN CAMS.
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Arrow
1F
2F
1F
Arrow
(19 used)
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into these edges.
Do not insert
CAM DOWELS
into these edges.
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
(35 used)
Do not insert CAM
DOWELS into this part.
A
C
D
F
G
D
C
A
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1009
to watch a video on how to assemble your unit.

Step 2
å Turn sixteen CAM SCREWS (8F) into the LEGS (I and K).
å NOTE: Use the exact holes shown.
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I
K
K
K
I
I
8F (16 used)
These holes are
closer to this edge.
These holes
are further
from this edge.

StepStep 3
å Fasten the CABINET RIGHTS (45BA) to the RIGHT
UPRIGHTS (C) and the CABINET LEFTS (45BB) to the
LEFT UPRIGHTS (D). Use eight GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #4.
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GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
1
3
2
1
3
2
Roller end
Roller end
4
4
Roller end
Roller end
1
3
2
4
1
3
2
4
45BB
45BB
45BA
45BA
C
D
D
C
Surface with
HIDDEN CAMS
Edges with
CAM DOWELS
Edges with
CAM DOWELS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with
CAM DOWELS
Edge with
CAM DOWELS
Edge without
CAM DOWEL
Edge without
CAM DOWEL
Remember:
Righty tighty.
Lefty loosey.

Step
å Fasten the SHELF (F) to the REAR LEGS (K). Tighten six
HIDDEN CAMS.
Step 4
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1
2
Surface with
HIDDEN CAMS
These holes must be here.
F
K
K
K

StepStep 5
å Place three INNER LEGS (H) over the REAR LEGS (K) and line
up the grooves.
å NOTE: The INNER LEGS (H) should be against the SHELF (F).
å Slide two I-BEAMS (56M) into each set of LEGS (H and K).
å NOTE: The arrows in the I-BEAMS should point toward
the SHELF (F).
å NOTE: You may need to use your hammer to gently tap the
I-BEAMS in.
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Surface without
HIDDEN CAMS
F
K
K
K
H
H
H
56M
56M
56M
56M
Arrow

Step
å Fasten the BACK (G) to the REAR LEGS (K) Use six
BLACK 1-1/8" PAN HEAD SCREWS (9S).
å NOTE: Start each SCREW a few turns before completely
tightening any of them.
Step 6
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K
K
K
G
Surface with HIDDEN CAMS
Edge with
CAM DOWELS
BLACK 1-1/8" PAN HEAD SCREW
(6 used in this step)
9S

StepStep 7
å Fasten the UPRIGHTS (C and D) to the BACK (G). Tighten
four HIDDEN CAMS.
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G
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
C
D
D
C
Surface with
HIDDEN CAMS
Surface
without
HIDDEN
CAMS

Step
å Fasten the ENDS (A) to the TOP (E). Tighten four
HIDDEN CAMS.
Step 8
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Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
These holes must be here.
E
A
A
Use the holes closer to the edge.

StepStep 9
å NOTE: You may need someone's help in this step.
å Fasten the UPRIGHTS (C and D) and BACK (G) to the
TOP (E). Tighten eleven HIDDEN CAMS.
å NOTE: Be sure to support the side of the SHELF (F) that is
not attached.
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E
Arrow
Minimum
190 degrees
Maximum
210 degrees
G
C
D
D
C
F
Don't worry. It isn't
Rome. This can be built
in a day.

Step
å Place the remaining three INNER LEGS (H) over the
FRONT LEGS (I) and line up the grooves.
å NOTE: The INNER LEGS (H) should be about 5-1/4" from
the tops of the FRONT LEGS (I).
å Slide two I-BEAMS (56M) into each set of LEGS (H and I).
å NOTE: The arrows in the I-BEAMS should point toward
the bottoms of the LEGS.
å NOTE: You may need to use your
hammer to gently tap the I-BEAMS in.
å Fasten the FRONT LEGS (I) to the
UPRIGHTS (C and D) and SHELF (F).
Tighten ten HIDDEN CAMS.
Step 10
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I
I
I
56M
56M
56M
56M
H
H
H
I
I
I
Bottom of the LEG
5-1/4"
5-1/4"
5-1/4"
F
C
D
D
C
Arrow
Bottom of the LEG
The CAM
SCREWS
are closer to
this edge.
No CAM SCREW
No CAM SCREW
The CAM SCREW is
closer to this edge.
The CAM SCREW is
further from this edge.

StepStep 11
å Place the SMALL INNER LEGS (J) against the
LEGS (I and K) and line up the grooves.
å Slide an I-BEAM (56M) into each set of LEGS.
å NOTE: The arrows in the I-BEAMS should point
toward the SHELF (F).
å NOTE: You may need to use your hammer to gently tap
the I-BEAMS in.
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F
56M
56M
56M
56M
56M
56M
56M
I
I
I
J
J
J
J
J
J
K
K
K
Arrow

Step
å Fasten two DRAWER FRONTS (L) and two
PULLS (103K) to the BACK (G). Use four LONG
SILVER 1-5/8" MACHINE SCREWS (80S).
Step 12
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LONG SILVER 1-5/8" MACHINE SCREW
(4 used in this step)
80S
L
L
G
103K
103K
Curved edge
Flat edge

StepStep 13
å Fasten two DRAWER SIDES (D258) to a DRAWER BOX
FRONT/BACK (D264). Use four BLACK 1-9/16" FLAT
HEAD SCREWS (30S).
å Slide a DRAWER BOTTOM (D598) into the grooves in the
DRAWER SIDES (D258) and DRAWER BACK (D264).
å Repeat this step for the other drawer.
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D598
D264
D258
D258
D258
D258
Finished
surface
Groove
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
30S
D264

StepStep 14
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å Fasten a DRAWER BOX FRONT/BACK (D264) to the
DRAWER SIDES (D258). Use four BLACK 1-9/16" FLAT
HEAD SCREWS (30S).
å NOTE: Be sure the DRAWER BOTTOM (D598) inserts into
the groove in the DRAWER BOX FRONT/BACK (D264).
å Fasten a PULL (103K) and DRAWER FRONT (L) to one
of the DRAWER BOX FRONT/BACKS (D264). Use two
SILVER 1-1/2" MACHINE SCREWS (95S).
å Repeat this step for the other drawer.
D598
D264
D258
D258
103K L
Flat edge
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
30S
SILVER 1-1/2" MACHINE SCREW
(4 used in this step)
95S

StepStep 15
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45BD
45BD
45BC
45BC
1
3
2
Roller end
Roller end
å Fasten a DRAWER RIGHT (45BC) and DRAWER
LEFT (45BD) to the DRAWER SIDES (D258). Use four GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #2 and #4.
å Repeat this step for the other drawer.
4
1
3
2
4
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
D258
D258

Step
å Carefully stand your unit upright.
å To insert the drawers into your unit, tip the front of the
drawers down and drop the rollers on the drawers behind
the rollers on the unit. Lift the fronts of the drawers up
and slide them into the unit.
å NOTE: Please read the back pages of the instruction
booklet for important safety information.
å This completes assembly. Clean with your favorite
furniture polish or a damp cloth. Wipe dry.
Step 16
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