Sauder 418647 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 372757 05/20/15
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Lateral File
Orchard Hills Collection | Model 418647
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Table of Contents Assembly Tools Required
3
4
5-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
418647 www.sauder.com/servicesPae 2
Tape Measure

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
418647www.sauder.com/services Pae 3
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E BACK (1)
F LOWER BACK (1)
G DRAWER FRONT (2)
M63 DRAWER BRACE (2)
L BASE (1)
M TOP MOLDING (1)
D61 DRAWER BACK (2)
D429 LEFT DRAWER SIDE (2)
D430 RIGHT DRAWER SIDE (2)
D729 DRAWER BOTTOM (2)
A
B
C
D
E
F
L
M
G
D729
D61 D430
D429
G
D729
D61 D430
D429
M63
M63

Hardware Identification
418647 www.sauder.com/servicesPae 4
åScrews are shown actual size. You may receive extra hardware with your unit.
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 4
NEXTENSION SLIDE - 4 O
FILE ROD - 4
9B
INTERLOCK TRACK - 1
22G
FILE BAR - 4
1B
HIDDEN CAM - 10
1F CAM DOWEL - 10 2F
ANGLE BRACKET - 5
5G 20G DRAWER ACTUATOR - 2 29G CABINET ACTUATOR - 2
PULL MOUNT - 8
115K
PULL - 4
114K
10A SLIDE CAM - 4
METAL PIN - 4
1R
SILVER 1-1/8" FLAT HEAD SCREW - 3
10S
BLACK 9/16" LARGE HEAD SCREW - 14
1S
BROWN 7/16" LARGE HEAD SCREW - 8
6S
3S GOLD 5/16" FLAT HEAD SCREW - 16
NAIL - 10
1N
30S BLACK 1-9/16" FLAT HEAD SCREW - 10
FILE GLIDE - 4
6B FILE BRACKET - 4 12B
15S SILVER 5/8" MACHINE SCREW - 8

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
418647www.sauder.com/services Pae 5
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Push ten HIDDEN CAMS (1F) into the ENDS (A and B),
BOTTOM (D), and BRAWER BRACES (M63). Then, insert the
metal end of a CAM DOWEL (2F) into each HIDDEN CAM.
Arrow
1F
2F
(10 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tihten the HIDDEN CAMS in this step.
A
B
D
M63
M63

Step 2
418647 www.sauder.com/servicesPae 6
å Insert the CABINET ACTUATORS (29G) into the holes
shown in the RIGHT END (A).
å Separate the EXTENSION SLIDES (O) from the
EXTENSION RAILS (N) as shown in the lower diaram. Be
prepared, the parts are reasy. You will use the RAILS (N)
in STEP 4.
29G
29G
29G
A
Ede without HIDDEN CAMS
This pin must insert
into the location holes
in the RIGHT END (A).
Surface with
HIDDEN CAMS
NO
Push the black lever in and pull the SLIDE from the RAIL.

Step 3
418647www.sauder.com/services Pae 7
Cut out this rectanle to use as a "spacer"
3"
å Diaram 1. Cut out and use the "spacer" at the top of this pae to measure 3" from one end of the
INTERLOCK TRACK (22G). Position the INTERLOCK TRACK as shown.
å ACTUATOR / TRACK ATTACHMENT:
å Diaram 2. Tilt the first ede of the INTERLOCK TRACK (22G) into the CABINET ACTUATOR (29G).
å Diaram 3. Rotate the INTERLOCK TRACK and apply force to enae the second ede into the
CABINET ACTUATOR.
å Diaram 4. Repeat the ACTUATOR / TRACK ATTACHMENT for the next CABINET ACTUATOR while
holdin the previously completed CABINET ACTUATOR in its location hole. Repeat these steps until
all ACTUATORS have been attached.
å Visually check that all INTERLOCK TRACK edes have been enaed into the CABINET ACTUATORS
as shown in diaram 3. Then, remove the INTERLOCK TRACK assembly from the END. You will use
these parts in the next step.
1.
4.
3.2.
22G
22G
29G
29G
29G
22G 22G
29G
Do not slide the CABINET ACTUATORS
onto the INTERLOCK TRACK.
A
3"
Ede without HIDDEN CAMS

Step 4
å Insert the INTERLOCK TRACK (22G) with CABINET
ACTUATORS (29G) into the roove in the RIGHT END (A)
exactly as shown.
å Fasten two EXTENSION RAILS (N) to each END (A and B).
Use eiht GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the
hole shown in the enlared diaram. Then, slide the inner
cartride of the EXTENSION RAIL out to find the other hole
that lines up with the hole in the END. Turn a SCREW into this
hole.
418647 www.sauder.com/servicesPae 8
A
B
N
N
N
N
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
22G Open end
Open end
29G
After fastenin the RAILS to the ENDS, rest the INTERLOCK
TRACK assembly aainst the RAILS. There should be no
more than a 1/16" ap between all ACTUATORS and RAILS.
Remember:
Rihty tihty.
Lefty loosey.

å Fasten the LEFT END (B) to the TOP (C). Tihten two
HIDDEN CAMS.
Step 5
418647www.sauder.com/services Pae 9
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
Surface with holes
C
B
Curved ede
Finished ede
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Surface
with
HIDDEN
CAMS

Step 6
å Fasten the TOP MOLDING (M) to the TOP (C). Use three
SILVER 1-1/8" FLAT HEAD SCREWS (10S).
å Insert four METAL PINS (1R) into the LOWER BACK (F).
å Push the LOWER BACK (F) onto the LEFT END (B).
418647 www.sauder.com/servicesPae 10
C
B
F
SILVER 1-1/8" FLAT HEAD SCREW
(3 used for the TOP MOLDING)
10S
M
These holes
must be here.
1R
Curved ede

å Fasten the BOTTOM (D) to the LEFT END (B). Tihten two
HIDDEN CAMS.
Step 7
418647www.sauder.com/services Pae 11
Arrow
Minimum
190 derees
Maximum
210 derees
B
D
These holes
must be here.
Surface with
HIDDEN CAMS

Step 8
å Fasten the RIGHT END (A) to the TOP (C), BOTTOM (D),
and LOWER BACK (F). Tihten four HIDDEN CAMS.
418647 www.sauder.com/servicesPae 12
Arrow
Minimum
190 derees
Maximum
210 derees
C
D
Finished ede
A
F
Surface
without
HIDDEN
CAMS

å Fasten five ANGLE BRACKETS (5G) to the ENDS (A and B) and
BOTTOM (D). Use five BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten the BASE (L) to the ENDS (A and B) and BOTTOM (D). Use
five BLACK 9/16" LARGE HEAD SCREWS (1S).
Step 9
418647www.sauder.com/services Pae 13
D
A
L
B
5G
5G
5G
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
Curved ede

Step 10
å Carefully turn your unit over onto its front edes and lay
the BACK (E) over your unit.
å Make equal marins alon all four edes of the BACK (E).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (E) to your unit usin four BROWN 7/16"
LARGE HEAD SCREWS (6S) alon the bottom ede and
ten NAILS (1N) alon the top and side edes.
418647 www.sauder.com/servicesPae 14
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
NAIL
(10 used alon the top and side edes)
1N
Notched ede
BROWN 7/16" LARGE HEAD SCREW
(4 used alon the bottom ede)
6S
E

Step 11
418647www.sauder.com/services Pae 15
VIEW THE T-LOCK BOX VIDEO
12
å Insert the DRAWER SIDES (D429 and D430)
at an anle into the slot at each end of the
DRAWER FRONT (G).
å Slide the DRAWER BOTTOM (D729) into the rooves
in the DRAWER SIDES (D429 and D430) and
DRAWER FRONT (G).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Groove
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
D430
D429
D729
D729
D430
D429
D61
D429
GG
Unfinished
surface
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.
D430
å Fasten the DRAWER BRACE (M63) to the
DRAWER FRONT (G). Tighten one HIDDEN CAM.
å Fasten the DRAWER BACK (D61) to the DRAWER
SIDES (D429 and D430) and DRAWER BRACE (M63).
Use five BLACK 1-9/16" FLAT HEAD SCREWS (30S).
å NOTE: Be sure the DRAWER BOTTOM (D729) inserts
into the roove of the DRAWER BACK (D61).
å Repeat this step for the other drawer.
Surface with
HIDDEN CAM
34
Arrow
Maximum
210 derees
Minimum
190 derees
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(10 used in this step)
30S
G
M63
M63

Step 12
418647 www.sauder.com/servicesPae 16
20G
O
1
2
3
4
These tabs must
insert into the slots.
Slot
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
D430
å Stand one of the drawers upriht onto the LEFT DRAWER SIDE (D429).
å Insert a SLIDE CAM (10A) into the lare hole in the RIGHT DRAWER SIDE (D430).
å Insert the tabs on one of the DRAWER ACTUATORS (20G) into the slots in an
EXTENSION SLIDE (O).
å Fasten this EXTENSION SLIDE (O) to the RIGHT DRAWER SIDE (D430). Use two
GOLD 5/16" FLAT HEAD SCREWS (3S).
å Repeat this step for the other drawer.
10A
Screw head - turn the CAM
to line up holes in SLIDES
with holes in DRAWER SIDES.
D429
Open end

å Now, flip the drawer over onto the RIGHT DRAWER SIDE (D430).
å Insert a SLIDE CAM (10A) into the lare hole in the LEFT DRAWER SIDE (D429).
å Fasten one of the EXTENSION SLIDES (O) to the LEFT DRAWER SIDE (D429).
Use two GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: The screw head in the CAM must be visible throuh the slotted hole in
the SLIDE.
å Repeat this step for the other drawer.
Step 13
418647www.sauder.com/services Pae 17
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
1
2
3
4
10A
Screw head - turn the CAM
to line up holes in SLIDES
with holes in DRAWER SIDES.
D429
D430
Open end
O

Step 14
å Press one of the FILE GLIDES (6B) over the RIGHT DRAWER
SIDE (D430) on one of the drawers. The FILE GLIDES are
necessary to han files.
å Fasten a FILE BRACKET (12B) to the DRAWER FRONT (G).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten a FILE BRACKET (12B) to the DRAWER BACK (D61).
Use two BROWN 7/16" LARGE HEAD SCREWS (6S).
å Repeat this step for the other drawer.
418647 www.sauder.com/servicesPae 18
G6B
12B
12B
D61
BROWN 7/16" LARGE HEAD SCREW
(4 used for the DRAWER BACKS)
6S
BLACK 9/16" LARGE HEAD SCREW
(4 used for the DRAWER FRONTS)
1S
D430

å Slide the FILE RODS (9B) throuh a FILE BAR (1B),
throuh the holes in the FILE BRACKETS (12B), throuh
another FILE BAR (1B), and into the FILE GLIDE (6B) on
the RIGHT DRAWER SIDE (D430).
å Slide another FILE GLIDE (6B) onto the other end of the
FILE RODS (9B), then press this FILE GLIDE over the
LEFT DRAWER SIDE (D429).
å Repeat this step for the other drawer.
Step 15
418647www.sauder.com/services Pae 19
6B
6B
9B
9B
1B
1B
12B
12B
D429
D430
Use the exact holes shown in
the FILE GLIDES (6B) and FILE
BRACKETS (12B) to insert the
FILE RODS (9B) throuh.
Use these holes.
Use this hole for
the FILE ROD.
Use this hole for
the FILE ROD.

Step 16
å Fasten two PULLS (114K) and four PULL MOUNTS (115K)
to the DRAWER FRONT (G). Use four SILVER 5/8"
MACHINE SCREWS (15S).
å Repeat this step for the other drawer.
418647 www.sauder.com/servicesPae 20
114K
115K
G
115K
SILVER 5/8" MACHINE SCREW
(8 used in this step)
15S