Sauder Costa 420654 User manual

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Don't sweat the
small stu anymore.
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-29
Français pg 30-33
Español pg 34-37
Lot # 396101 01/30/17
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Hutch
Costa Collection | Model 420654

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
3
4
5-29
30-33
34-37
38
39
Electric drill with 3/16" bit
(ONLY in indicated step)
Tape Measure
Nail holder (provided)
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Masking Tape

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C END MOLDING (2)
D FRONT LEG (2)
E SHELF (1)
F ADJUSTABLE SHELF (1)
G CENTER SHELF (1)
H RIGHT REAR LEG (1)
I LEFT REAR LEG (1)
J RIGHT UPRIGHT (1)
K LEFT UPRIGHT (1)
L SMALL UPRIGHT (2)
M DIVIDER (1)
N RIGHT BACK (1)
O LEFT BACK (1)
P BACK (1)
Q BRACE (1)
R RIGHT BRACE (1)
S LEFT BRACE (1)
T TOP (1)
A
B
C
C
D
D
E
F
G
H
I
J
K
L
L
M
N
O
P
Q
R
S
T
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
SAFETY BRACKET - 1
1G
BLACK 9/16" LARGE HEAD SCREW - 8
1S
12F TWIST-LOCK®FASTENER - 19
METAL PIN - 4
1R
BLACK 9/16" FLAT HEAD SCREW - 4
32S
CAM SCREW - 18
8F
WOOD DOWEL - 4
15F
NAIL - 16
1N
16S BLACK 1-7/8" PAN HEAD SCREW - 1
HIDDEN CAM - 18
1F
CAM COVER - 14
33P
GLUE - 1
54M
RUBBER SLEEVE - 4
2R
BLACK 1-15/16" FLAT HEAD SCREW -10
113S
CLIP - 7
67G
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Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (12F) into the large holes in the
ENDS (A and B). Repeat this step for the SHELF (E),
CENTER SHELF (G), UPRIGHTS (K and J), SMALL
UPRIGHTS (L), and DIVIDER (M).
A
B
Do not tighten the TWIST-LOCK® FASTENERS in this step.
(19 used)
12F
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Step 2
A
B
R
S
å Push eighteen HIDDEN CAMS (1F) into the edges of the
ENDS (A and B) and BRACES (R and S).
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Hole
Arrow Arrow
Arrow
1F
1F
1F
Arrow
Arrow (18 used)
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Step 3
8F
8F
å Turn fourteen CAM SCREWS (8F) into the LEGS (D, H, and I).
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Remember:
Righty tighty.
Lefty loosey.
(14 used)
D
D
H
I

Step 4
A
B
å Flip the ENDS (A and B) over.
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulders of the SCREWS
rest on the surfaces of the ENDS.
å NOTE: Do not overtighten the SCREWS.
å Slide the END MOLDINGS (C) onto the ENDS (A and B).
Line up the grooves in the MOLDINGS over the heads of
the SCREWS in the ENDS.
å NOTE: If the MOLDING comes up o of the SCREWS,
remove it and slide it on again. Center the END
MOLDINGS (C) on the ENDS (A and B).
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Shoulder
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
C
C
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Step 5
å Fasten the LEGS (D and H) to the RIGHT END (A). Tighten six
HIDDEN CAMS.
å NOTE: Be sure to position the LEGS and END exactly as shown.
Surface with
HIDDEN CAMS
These surfaces should be even.
These surfaces should be even.
1
2
Edge with
TWIST-LOCK®
FASTENERS
A
D
This CAM
SCREW should
be here.
H
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Step 6
å Fasten the LEGS (D and I) to the LEFT END (B). Tighten six
HIDDEN CAMS.
å NOTE: Be sure to position the LEGS and END exactly as shown.
Surface with
HIDDEN CAMS
These surfaces should be even.
These surfaces should be even.
1
2
Edge with
TWIST-LOCK®
FASTENERS
B
D
This CAM
SCREW should
be here.
I
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