Sauder Dakota Pass 422593 User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-29
Lot # 506532 07/20/17
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Side Table
Dakota Pass Collection | Model 422593
Gets on your couch’s
good side.

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
3
4
5-22
23-25
26-29
30
31
422593 www.sauder.com/servicesPage 2

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D SHELF/BOTTOM (2)
E BACK (1)
F DOOR (1)
G RIGHT LEG (1)
H LEFT LEG (1)
I BACK LEG (2)
J SLIDING SHELF (1)
K TOP MOLDING (1)
L SHELF MOLDING (1)
M BOTTOM MOLDING (1)
O DOOR MOLDING (1)
422593www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
O
I
D

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
422593 www.sauder.com/servicesPage 4
BLACK 2-1/4" FLAT HEAD SCREW - 4
26S
CAM COVER - 4
12P
7F TWIST-LOCK®FASTENER - 10
3S GOLD 5/16" FLAT HEAD SCREW - 4 BLACK 1/2" FLAT HEAD SCREW - 4 11S
BLACK 1" PAN HEAD SCREW - 6
60S
CAM SCREW - 4
8F
DOOR STOP - 1
4I
WOOD DOWEL - 2
15F
5K KNOB- 1 NAIL - 18 1N
HIDDEN CAM - 8
1F CAM DOWEL - 4 2F
SILVER 1-1/2" MACHINE SCREW - 1
95S
14H HINGE - 2
(EXTENSION SET SHOWN SEPARATED)
EXTENSION SLIDE - 2
40NC
EXTENSION RAIL - 2
40NA

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
422593www.sauder.com/services Page 5
7F Do not tighten the TWIST-LOCK® FASTENERS in this step.
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (7F) into the large holes in the SHELF/
BOTTOMS (D) and SLIDING SHELF (J).
7F
7F
D
J
D

Step 2
å Push four HIDDEN CAMS (1F) into the ENDS (A and B).
Then, insert the metal end of a CAM DOWEL (2F) into
each HIDDEN CAM.
422593 www.sauder.com/servicesPage 6
Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
A
B
(4 used)

å Push four HIDDEN CAMS (1F) into the exact holes shown
in the ENDS (A and B).
Step 3
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A
B
1F
Arrow
Arrow
1F
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole

Step 4
422593 www.sauder.com/servicesPage 8
å Turn four CAM SCREWS (8F) into the LEGS (G and H).
å NOTE: Be sure to use the exact holes shown in the LEGS.
8F
G
H

å Fasten the BACK LEGS (I) to the ENDS (A and B). Use four
BLACK 2-1/4" FLAT HEAD SCREWS (26S).
Step 5
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BLACK 2-1/4" FLAT HEAD SCREW
(4 used in this step)
26S
Remember:
Righty tighty.
Lefty loosey.
B
Surface with
HIDDEN CAMS
These surfaces
should be even.
I
I
A
Surface with
HIDDEN CAMS
Edge with
HIDDEN CAMS
Edge with
HIDDEN CAMS
Edge with
CAM DOWELS
Angled edge
Angled edge
These surfaces
should be even.
Edge with
CAM DOWELS

å Fasten the LEFT END (B) to the TOP (C). Tighten two
HIDDEN CAMS.
Step 6
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
B
C
Edge with
HIDDEN CAMS
Surface with
HIDDEN CAMS
I
Surface with holes
The small hole
should be here.

Step 7
422593www.sauder.com/services Page 11
å Fasten the SHELF/BOTTOMS (D) to the LEFT END (B).
Tighten four TWIST-LOCK® FASTENERS.
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
B
D
D
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Notched edge

å Fasten the RIGHT END (A) to the TOP (C) and SHELF/
BOTTOMS (D). Tighten four TWIST-LOCK® FASTENERS
and two HIDDEN CAMS.
Step 8
422593 www.sauder.com/servicesPage 12
C
D
D
A
I
Don't worry. It isn't
Rome. This can be built
in a day.
Surface without
HIDDEN CAMS
Edge with
HIDDEN CAMS
Arrow
Minimum
190 degrees
Maximum
210 degrees

Step 9
422593www.sauder.com/services Page 13
å Slide the MOLDINGS* (L and M) onto the notched edges
of the SHELF/BOTTOMS (D).
å *U.S. Patent No. 5,499,886
Notched edge
D
D
L
M
Slide the BOTTOM MOLDING (M)
onto the notched edge.
Slide the SHELF MOLDING (L)
onto the notched edge.
The groove
is closer to
this edge.
The groove
is closer to
this edge.

Step 10
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å Insert two WOOD DOWELS (15F) into the FRONT LEGS (G and H).
å Fasten the FRONT LEGS (G and H) to the ENDS (A and B). Tighten
four HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWELS in the FRONT LEGS insert
into the holes in the ENDS.
1
2
A
B
15F
G
H
Flat edge
Flat edge

å Carefully stand your unit upright.
å Separate the EXTENSION SLIDES (40NC) from the EXTENSION RAILS (40NA) as shown in the upper diagram below. Be
prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (40NA) to the ENDS (A and B). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) through
holes #1 and #4.
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagrams. Then, slide the inner cartridge
of the EXTENSION RAIL out to find the other hole that lines up with the hole in the END. Turn a SCREW into this hole.
Step 11
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GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
A
B
Open end
1
3
2
4
1
3
2
4
Push the black lever in and pull the SLIDE from the RAIL.
40NA40NC
Open end

Step 12
422593 www.sauder.com/servicesPage 16
å Carefully turn your unit over onto its front edges. Lay the
BACK (E) over your unit.
å Make equal margins along the top and bottom edges and
side edges of the BACK (E). Push on opposite corners of
your unit if needed to make it "square".
å Fasten the BACK (E) to your unit using the NAILS (1N).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
NAIL
(18 used in this step)
1N
E

å NOTE: You have the option to fasten your DOOR (F) to the
right or left side of your unit. The following steps will show
the DOOR being fastened to the left side of your unit.
Step 13
422593www.sauder.com/services Page 17
F
F
DOOR ON LEFT
DOOR ON RIGHT

Step 14
å Fasten two HINGES (14H) to the DOOR (F). Use four
BLACK 1/2" FLAT HEAD SCREWS (11S).
14H
F
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BLACK 1/2" FLAT HEAD SCREW
(4 used in this step)
11S

Step 15
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the mounting
screw is against the stops as shown in the hinge diagram. If it
isn't, loosen the mounting screw to slide it against the stops.
Then tighten the mounting screw.
å Fasten the DOOR (F) to the LEFT END (B) as shown in the lower
diagram. Use the screws in the HINGES. You should start each
SCREW a few turns before completely tightening any of them.
å Fasten the DOOR MOLDING (O) to the DOOR (F). Use two
BLACK 1" PAN HEAD SCREWS (60S).
å Fasten a KNOB (5K) to the DOOR (F). Use a SILVER 1-1/2"
MACHINE SCREW (95S) through the DOOR, through the DOOR
MOLDING (O), and into the KNOB.
å Push the DOOR STOP (4I) into the hole in the RIGHT END (A).
å See the next step for DOOR adjustments.
Mounting
screw
Stop
Hinge
F
A
B
O
5K
4I
SILVER 1-1/2" MACHINE SCREW
(1 used for the KNOB)
95S
BLACK 1" PAN HEAD SCREW
(2 used for the DOOR MOLDING)
60S
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Step 16
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å Refer to the enlarged diagram to identify the parts on
the HINGES.
å The DOORS may need some adjustments. Follow the text
below to make needed adjustments.
å DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal) turn the
adjusting screw in or out.
å To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tighten the screws after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
Adjusting screw (horizontal)
Mounting screw (depth)
(vertical adjustment)
Almost time to
celebrate! With a nap.