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  9. Sauder Harvest Mill 404961 User manual

Sauder Harvest Mill 404961 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-27
Français pg 28-31
Lot # 370185 03/30/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Computer Desk with Hutch
Harvest Mill Collection | Model 404961
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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newfangled gadgetry.
Table of Contents Assembly Tools Required
3
4-5
6-27
28-31
32-34
35
Part Identification
Hardware Identification
Assembly Steps
Français
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
404961 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A2 RIGHT END (1)
B LEFT END (1)
C HUTCH RIGHT END (1)
D HUTCH LEFT END (1)
E LARGE UPRIGHT (1)
F SMALL UPRIGHT (1)
G DESK TOP (1)
H HUTCH TOP (1)
I MODESTY PANEL (1)
J BOTTOM (1)
K3 SHELF (1)
L LARGE BACK (1)
M SMALL BACK (1)
N ADJUSTABLE SHELF (1)
O2 KEYBOARD SHELF (1)
P2 KEYBOARD FRONT (1)
Q DOOR (1)
R HUTCH TOP MOLDING (1)
S LONG END MOLDING (1)
T SHORT END MOLDING (2)
U BOTTOM MOLDING (1)
V BASE (1)
Part Identification Now you know
our ABCs.
404961www.sauder.com/services Page 3
A2
B
C
D
E
F
G
H
I
J
K3
L
M
N
O2
P2
Q
R
S
T
U
V
T
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
404961 www.sauder.com/servicesPage 4
RIGHT CABINET RAIL - 1
WLEFT CABINET RAIL - 1
XRIGHT DRAWER SLIDE - 1
YLEFT DRAWER SLIDE - 1
Z
HIDDEN CAM - 21
AA2 CAM DOWEL - 16
BB2 CAM SCREW - 2
CC2 SHORT CAM
SCREW - 3
GGG2
LONG METAL PIN - 1
DD EXTENSION
BRACKET - 2
EE ANGLE BRACKET - 12
FF HINGE- 2
GG
MAGNETIC
CATCH- 1
LL
CORD CLIP - 1
MM NN TACK GLIDE - 6 STRIKE PLATE - 1
OO CAM COVER - 8
PP
METAL PIN - 6
QQ RUBBER SLEEVE - 4
RR SAFETY BRACKET - 1
SS SCREW COVER - 4
TT
KNOB - 1
II BACKPLATE - 1
JJ
KEYBOARD PULL - 1
HH
KEYBOARD
HINGE - 2
12H
DOOR STOP - 1
4I
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
404961www.sauder.com/services Page 5
BLACK 1-1/8" PAN HEAD SCREW - 1
VV
BLACK 9/16" LARGE HEAD SCREW - 37
BBB
SILVER 1-1/8" FLAT HEAD SCREW - 4
WW
ZZ SILVER 5/8" MACHINE SCREW - 2
BLACK 1-7/8" FLAT HEAD SCREW - 11
UU
XX BROWN 1" FLAT HEAD SCREW - 4
EEE GOLD 5/16" FLAT HEAD SCREW - 4
SILVER 5/8" FLAT HEAD SCREW - 4
AAA
SILVER 9/16" LARGE HEAD SCREW - 2
CCC BLACK 1/2" FLAT HEAD SCREW - 1
DDD
NAIL - 55
FFF
GOLD 1" MACHINE SCREW - 1
YY
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
404961 www.sauder.com/servicesPage 6
å Assemble your unit on a carpeted floor or on the empty carton
to avoid scratching your unit or the floor.
å Push twenty-one HIDDEN CAMS (AA2) into the ENDS (A2
and B), HUTCH ENDS (C and D), LARGE UPRIGHT (E),
MODESTY PANEL (I), BOTTOM (J), and SHELF (K3). Then,
insert a CAM DOWEL (BB2) into each HIDDEN CAM except
the holes shown in the MODESTY PANEL (I) and BOTTOM (J).
(21 used)
(16 used)
Arrow
AA2
BB2
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Do not insert CAM
DOWELS (AA2)
into these holes.
A2
B
C
D
E
I
K3
J
å Turn two CAM SCREWS (CC2) into BOTTOM MOLDING (U).
StepStep 2
404961www.sauder.com/services Page 7
CC2
U
Step
å Fasten the BOTTOM MOLDING (U) to the BOTTOM (J).
Tighten two HIDDEN CAMS.
Step 3
404961 www.sauder.com/servicesPage 8
1
2
J
U
Surface with
HIDDEN CAMS
Unfinished surface
StepStep 4
404961www.sauder.com/services Page 9
å Fasten eight ANGLE BRACKETS (FF) to the HUTCH
ENDS (C and D). Use eight BLACK 9/16" LARGE
HEAD SCREWS (BBB).
å NOTE: Be sure the edges of the ANGLE BRACKETS
are even with the edges of the ENDS.
C
D
FF
FF
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
BBB
Some assembly
(and snacks) required.
StepStep 5
404961 www.sauder.com/servicesPage 10
å Fasten the HUTCH END (D) to the HUTCH TOP (H).
Tighten two HIDDEN CAMS.
å Fasten the SMALL UPRIGHT (F) to the HUTCH TOP (H).
Use two METAL PINS (QQ
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Surface
with holes
Surface with
HIDDEN CAMS
D
QQ
F
H
Rounded edge
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Finished edge
StepStep 6
404961www.sauder.com/services Page 11
å Fasten the SHELF (K3) to the HUTCH LEFT END (D).
Tighten two HIDDEN CAMS.
å Fasten the HUTCH RIGHT END (C) to the HUTCH
TOP (H) and SHELF (K3). Tighten four HIDDEN CAMS.
å Fasten the SHELF (K3) to the SMALL UPRIGHT (F). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (UU).
Surface with
HIDDEN CAMS
D
F
H
Finished edge
K3
C
Arrow
Minimum
190 degrees
Maximum
210 degrees
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
UU
StepStep 7
404961 www.sauder.com/servicesPage 12
å Fasten the HUTCH TOP MOLDING (R) to the
HUTCH TOP (H). Use four SILVER 1-1/8" FLAT
HEAD SCREWS (WW).
H
R
SILVER 1-1/8" FLAT HEAD SCREW
(4 used in this step)
WW
Curved edge
StepStep 8
404961www.sauder.com/services Page 13
å Fasten the SHORT END MOLDINGS (T) to the HUTCH
ENDS (C and D). Use eight BLACK 9/16" LARGE
HEAD SCREWS (BBB).
å NOTE: There are no pre-drilled holes in the END
MOLDINGS (T). The SCREWS will tighten into
the grooves.
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
BBB
D
C
T
T
The SCREWS will
tighten into this groove.
StepStep 9
404961 www.sauder.com/servicesPage 14
å Fasten the EXTENSION BRACKETS (EE) to the
RIGHT END (A2). Use four BLACK 9/16" LARGE
HEAD SCREWS (BBB).
å Fasten the CABINET RAILS (W and X) to the RIGHT
END (A2) and LARGE UPRIGHT (E). Use four GOLD
5/16" FLAT HEAD SCREWS (EEE).
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
EEE Roller end
Roller end
BLACK 9/16" LARGE HEAD SCREW
(4 used in this step)
BBB
EE
E
A2
W
X
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
StepStep 10
404961www.sauder.com/services Page 15
å Fasten the DESK TOP (G) to the HUTCH ENDS (C and D).
Use four BLACK 1-7/8" FLAT HEAD SCREWS (UU).
Surface with
more holes
G
Rounded edge
C
D
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
UU
Hey! It's starting to look
like something!
StepStep 11
404961 www.sauder.com/servicesPage 16
å Fasten the LEFT END (B) to the DESK TOP (G). Tighten
two HIDDEN CAMS.
å Fasten the BOTTOM (J) to the LEFT END (B). Tighten two
HIDDEN CAMS.
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface
with
HIDDEN
CAMS
BG
J
Surface
with
HIDDEN
CAMS
StepStep 12
404961www.sauder.com/services Page 17
å Fasten the LARGE UPRIGHT (E) to the DESK TOP (G).
Tighten two HIDDEN CAMS.
å Fasten the LARGE UPRIGHT (E) to the BOTTOM (J). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (UU).
å Fasten the MAGNETIC CATCH (LL) to the LARGE
UPRIGHT (E). Use a BLACK 1-1/8" PAN HEAD SCREW (VV).
Surface without
HIDDEN CAMS
G
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
UU
LL
E
J
BLACK 1-1/8" PAN HEAD SCREW
(1 used for the MAGNETCI CATCH)
VV
Arrow
Minimum
190 degrees
Maximum
210 degrees
StepStep 13
404961 www.sauder.com/servicesPage 18
å Carefully turn your unit on its front. Add some support
under the Hutch.
å Fasten three ANGLE BRACKETS (FF) to the LEFT END (B),
LARGE UPRIGHT (E), and BOTTOM (J). Use three BLACK
9/16" LARGE HEAD SCREWS (BBB).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the LEFT END and UPRIGHT.
å Fasten the BASE (V) to the LEFT END (B), LARGE
UPRIGHT (E), and BOTTOM (J). Use three BLACK 9/16"
LARGE HEAD SCREWS (BBB).
E
FF
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
BBB
B
J
V
FF
FF
For support, place packing
foam and magazines here.
StepStep 14
404961www.sauder.com/services Page 19
å Insert the LONG METAL PIN (DD) into the small hole in
the edge of the RIGHT END (A2). Only insert about 1/4 of
the PIN into the hole.
å Slide the patented* LONG END MOLDING (S) onto the
notched edge of the RIGHT END (A2). Carefully slide the
MOLDING until the end of the MOLDING is even with the
end of the RIGHT END.
å NOTE: The MOLDING should overhang the surface with
holes. If the MOLDING overhangs the wrong surface,
remove it and slide it on again.
å * U.S. Patent No. 5,499,886
Slide the END MOLDING (S)
onto the notched edge.
Notched edge
S
A2
DD
StepStep 15
404961 www.sauder.com/servicesPage 20
å Turn three SHORT CAM SCREWS (GGG2) into the
RIGHT END (A2).
A2
GGG2

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