Shini SAL-330 User manual

SAL-330/360
Self-containedHopper Loader
Date:Jan,2016
Version:Ver.B

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Content
1. General Description..................................................................................... 7
1.1 CodingPrinciple...................................................................................... 7
1.2 MainFeatures:........................................................................................ 7
1.3 TechnicalSpecifications.......................................................................... 9
1.3.1 ExternalDimensions...................................................................... 9
1.3.2 MountingBaseSpecifications........................................................ 9
1.3.3 LoadingCapacity......................................................................... 10
1.3.4 Specification List.......................................................................... 10
1.4 SafetyRegulations................................................................................ 11
1.5 ExemptionClause................................................................................. 12
2. StructureCharacteristics and WorkingPrinciple.................................... 13
2.1 WorkingPrinciple.................................................................................. 13
3. AssemblyDrawing..................................................................................... 15
3.1 AssemblyDrawing(SAL-330)............................................................... 15
3.2 PartsList SAL-330）.......................................................................... 16
3.3 AssemblyDrawing(SAL-360)............................................................... 18
3.4 PartsList SAL-360）.......................................................................... 19
4. Electrical CircuitDiagram.......................................................................... 21
4.1 ElectricalDiagram................................................................................. 21
4.2 ElectricalComponentsLayoutand TerminalConnection Diagram......... 22
4.3 ElectricalComponentsList.................................................................... 23
4.4 MainElectricalComponentsDescription.................................................. 24
4.4.1 ACContactor............................................................................... 24
5. Installation and Debugging........................................................................ 25
5.1 Installation ofSAL-330 /360.................................................................... 25
5.1.1 Installation Methodsof SAL-330 /360......................................... 25
5.1.2 Installation Methodsof SAL-330/360OptionalCollectiveHopper
SCH-6L.................................................................................................. 26
5.1.3 Installation Methodsof SAL-330/360OptionalProportionalValve
SPV-U ................................................................................................... 27
5.2 Installation Space................................................................................... 28

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6. Application and Operation......................................................................... 29
6.1 ControlPanel......................................................................................... 30
6.2 FunctionSetup....................................................................................... 31
6.2.1 Setup ........................................................................................... 31
6.2.2 Actions......................................................................................... 32
6.2.3 ParameterList............................................................................. 35
6.2.4 OtherSettings.............................................................................. 35
7. Troubleshooting ......................................................................................... 36
7.1 TroubleshootingforSAL-330/360 Series.................................................. 36
8. Maintenance and Repair............................................................................ 37
8.1 FilterScreen........................................................................................... 37
8.1.1 ServiceLifeof ProductKeyPart.................................................. 38
8.2 Hopper................................................................................................... 38
8.3 ClothFilter.............................................................................................. 38
8.4 Blower.................................................................................................... 39
8.5 MaintenanceSchedule........................................................................... 40
8.5.1 About theMachine....................................................................... 40
8.5.2 Check afterInstallation ................................................................ 40
8.5.3 DailyChecking............................................................................. 40
8.5.4 WeeklyChecking......................................................................... 40
8.5.5 MonthlyCheck............................................................................. 40
TableIndex
Table1-1:Specificationlist.............................................................................. 10
Table3-1:Partslist(SL-330)............................................................................ 16
Table3-2:Partslist(SL-360)............................................................................ 19
Table4-1:Electricalcomponentslist............................................................... 23
Table6-1:Controlpaneldescription ................................................................ 29
PictureIndex
Picture1-1：Externaldimensions....................................................................... 9
Picture1-2：Mountingbasespecifications......................................................... 9
Picture1-3：Loadingcapacity.......................................................................... 10

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Picture2-1：Workingprincipleof SAL-330/360............................................... 13
Picture3-1：Assemblydrawing(SAL-330)...................................................... 15
Picture3-2：Assemblydrawing(SAL-360)...................................................... 18
Picture4-1：Electricaldiagram........................................................................ 21
Picture4-2：Electricalcomponentslayout andterminalconnectiondiagram.. 22
Picture4-3：Contactor..................................................................................... 24
Picture5-1：InstallationmethodsofSAL-330/360........................................... 25
Picture5-2：Installationmethod ofoptionalSCH-6L........................................ 26
Picture5-3：Installationmethod ofoptionalSPV-U ......................................... 27
Picture5-4：Installationspace......................................................................... 28
Picture6-1：Controlpanel............................................................................... 29
Picture8-1：Filterscreen................................................................................. 37
Picture8-2：Clothfilter..................................................................................... 38

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1. General Description
Pleasereadthroughthisoperationmanualbeforeusingandinstallation to
avoiddamageof themachineandpersonalinjuries.
TheSAL-330/360 seriesuseahigh-speedmotorinthislightweightand compact
unit. Withsuperiorsuction powerand easyinstallation.Itisparticularlysuitable
forconveyingnewmaterials.
1.1CodingPrinciple
Note:*
P=ForPolishedHopperInside CE=CE Conformity
1.2MainFeatures:
1)StandardConfiguration
lStainless steelhopper,motoroverload protectivedevice.
lAll the machinesareequipped withhingedhopperlid.
lSAL-330/360 hasstandardautoreversecleaningkit andclothmeshfilter.
2)AccessoryOption
lFortemporarystorageofmaterial,SCH-6L storagehopperisavailablefor
SAL-330/360.
lSPV-U isanoptionalselectionforSAL-330/360. (Includingcontrolcabinet).
lBuzzerisan optionalselection.
lManualcontrolswitchisoptional.

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All serviceworkshouldbe carried outbyaperson withtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsfor
bothhandlingandservicing.Chapter12,whichcontainsserviceinstructions
intended forserviceengineers.Otherchapterscontaininstructionsforthe daily
operator.
Anymodificationsofthemachinemustbe approved bySHINIinordertoavoid
personalinjuryand damagetomachine. Weshall notbe liableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellentafter-salesservice.Shouldyou haveany
problemduringusingthe machine,pleasecontactthe companyorthelocal
vendor.
HeadquarterandTaipeifactory：
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc：
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.：
Tel:[phone]

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1.3Technical Specifications
1.3.1ExternalDimensions
SAL-330/360
Picture1-1：Externaldimensions
1.3.2MountingBaseSpecifications
SAL-330/360
Picture1-2：Mountingbasespecifications

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1.3.3LoadingCapacity
Picture1-3：Loadingcapacity
1.3.4Specification List
Table1-1:Specificationlist
Model SAL-330 SAL-360
Ver. B B
Motor Type Carbon brush Carbon brush
MotorPower(kW)(50 / 60Hz) 1.15 1.15
Conveying PipeDia.(Inch) 1.5 1.5
Conveying Capacity
(kg/ hr, 50Hz) 200 300
Hopper Capacity(L) 3 6
Input Voltage 1Φ,230V,50Hz
Material Level Control Microswitch Microswitch
ClothFilter Standard Standard
Auto-cleaning Standard Standard
Dimensions
H(mm) 610 670
W(mm) 345 385
D(mm) 355 380
Weight (kg) 13 14
Note：1) For hopperinside polished ones, add"P"atmodel behind.
2)Testconditionofconveying capacity:Plastic materialofbulkdensity0.65kg/L,dia.3~5mm,
verticalconveying height: 4m,horizontalconveying distance: 1m.V.

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1.4SafetyRegulations
Pleaseabidebythe safetyguide when you operatethe machinesoasto
prevent damageofthemachine andpersonalinjuries.
Attention!
All electricalcomponentsshouldbe installedbyqualified electricians.
Turnoff mainswitchand controlswitchduring repair and maintenance.
Warning! Highvoltage!
Thismarkisattachedon the coverof thecontrolbox.
Warning! Becareful!
Be morecarefulwhen thismarkappears.
Transportation andStorageoftheMachine
Transportation
1)SAL serieshopperloaderarepackedinpapercartons.Handlewithcare
when tomovethemachine byhands.
3)Donotrotatethemachineandavoidcollision withotherobjectsduring
transportationtoprevent improperfunctioning.
4)Thestructureofthemachineiswell-balanced,althoughitshouldalsobe
handled withcarewhenliftingthemachineforfearoffallingdown.
5)Themachine and itsattached partscan bekeptatatemperaturefrom-25
to+55 forlongdistancetransportation andforashortdistance,it can be
transported withtemperatureunder+70 .
Storage
1)SALserieshopperloadershouldbestored indoorswithtemperaturekept
from5 to40 andhumiditybelow80%.
2)Disconnect all powersupplyand turnoffmainswitchand controlswitch.
3)Keep the wholemachine,especiallythe electricalcomponentsawayfrom
watertoavoidpotentialtroublescaused bythe water.
4)Plasticfilm shouldbeusedtoprotect the machinefromdust and rains.
WorkingEnvironment

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Themachineshouldbeoperated:
1)Indoorsinadryenvironmentwithmax.temperature+45℃and humidity
nomorethan80%.
Donotusethemachine:
1)Ifit iswithadamaged cord.
2)Onawet floororwhen it isexposed toraintoavoidelectricalshock.
3)Ifithasbeendropped ordamageduntil itischeckedorfixed byaqualified
serviceman.
4)Thisequipmentworks normallyintheenvironmentwithaltitudewithin3000m.
5)At leastaclearanceof1msurroundingtheequipmentisrequiredduring operation.
Keep thisequipmentawayfromflammablesourcesat leasttwometers.
6)Avoidvibration, magneticdisturbanceat theoperationarea.
RejectedPartsDisposal
When the equipmenthasrun out itslifetimeand can notbe usedanymore,
unplugthepowersupplyand disposeof it properlyaccordingtolocalcode.
FireHazard!
Incaseoffire, CO2drypowderfireextinguishershouldbe applied.
1.5ExemptionClause
Thefollowingstatementsclarifythe responsibilitiesand regulationsbornbyany
buyeroruserwho purchasesproductsand accessoriesfromShini(including
employeesandagents).
Shiniisexemptedfromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:
1.Anycareless orman-made installations,operationandmaintenancesupon
machineswithoutreferringtothe manualpriortomachineusing.
2.Anyincidentsbeyond human reasonablecontrols,whichincludeman-made
viciousordeliberatedamagesorabnormalpower,andmachinefaultscaused
byirresistiblenaturaldisastersincludingfire,flood,stormand earthquake.
3.Anyoperationalactionsthatarenotauthorized byShiniupon machine,including
addingorreplacingaccessories,dismantling, deliveringorrepairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Structure Characteristics andWorkingPrinciple
2.1WorkingPrinciple
SAL-330/360 seriesaresuitableforconveyingplasticgranules.Theblower
makesvacuumofmaterialhopperbydrawingthe air out.Materialswill then be
sent intomaterialhopper.
Picture2-1：Workingprincipleof SAL-330/360
1. Carbonbrushblower 2. Materialinlet pipe3. Storagehopper
4. Material5.
Dischargingplate
6. Microswitch
7. Controlbox8. Alarmlight 9.Reversecleaningdevice
Afterstartingthemachine,reversecleaningdevice(9)beginstowashthedust
covered inthehop-pocketandhopper.Afterthat,carbonbrushblower(1)
startstoworkand producesvacuuminthe storagehopper(3).Meanwhile,close
the dischargingplate(5),and thematerialinthe storagebucketwillbe
conveyed through materialinletpipe(2)intothematerialstoragehopper(3)
underthe function ofminuspressureand the air flow.Afterfinishingmaterial
suction,carbonbrushblower(1)stopsworkingandthematerials(4)will fall down
byself-gravity.Whenmicroswitch(6)detectsthatnomaterialsremaininthe
storagehopper(3),andafterthe dustgetthroughthe reversecleaningdevice(9),
the carbonbrushblower(1)startstoworkagain.Whenblowercannotsuck

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materialsfromthe storagebucket, thealarmlight(8)inthecontrolbox(7)will
be blinkingtoindicatethat the materialsarenot enough.

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3. AssemblyDrawing
3.1AssemblyDrawing(SAL-330)
Remarks: Pleaserefer tomaterial list11.2forspecific explanationof the Arabicnumbers
inpartsdrawing.
Picture3-1：Assemblydrawing(SAL-330)

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3.2PartsList SAL-330）
Table3-1:Partslist(SL-330)
NO. Past Name Part NO.
1 Cross socket head cap screwM5 20 YW62041200000
2 Discharging port BL20333600020
3 BasefastenerYR10000000600
4 Counter weight hammerYW20602100000
5 Set screwM5 5 YW68005500000
6 Ejector pinassemblyBH10000600050
7 Cross socket head cap screwM4 10 YW63041000000
8 MicroswitchYE14511200000
9 Microswitchbox YR40330900000
10 Cross socket head cap screwM5 10 YW62051000100
11 Control boxfixing plateBL20333600120
12 Control boxBH32336000350
13 Lower hingeBL32000600140
14 Flat washer5YW66051000100
15 Locknut M5 YW64000500000
16 Hinge pinBH10006003110
17 Flat washer8YW66082200100
18 E-rings6YW66000600000
19 Snap hookblockYR40000600300
20 Snap hook YW02003000400
21 Locknut M4 0.7 YW64040700100
22 Split washerof filter cloth** YR40003000100
23 Filterbag** BP82003000044
24 Reversecleaningpipe nozzle BH13033000810
25 WasherBP62201000050
26 Upper hingeBL32000600240
27 HoppercoverBL21033000160
28 Connectionnut BH12030400410
29 Connector 2BH13030300010
30 Solenoid valveYE32213100000
31 Connector 3 BH13031100010
32 Thread directconnectorYW80081400000
33 Flat washer4YW66040800000
34 Material inlet pipe BL32333600020
35 Material inlet pipe fastenerYR10150300000

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36 Storage hopper-
37 E-rings5YW66000300000
38 Iron rodBH11061400010
39 Material discharging plateassemblyBH90601200050
40 Air vent windowYR40002400000
41 Cross socket head cap screwM6 10 YW62061000000
42 Squarebase BA10040000210
43 Motorfastener(lower)**YR10135500000
44 Carbon brushblower** YM30965600000
45 Motorfastener(upper)** YP62141200000
46 Motor fixing plateBL21000300420
47 Flat washer6YW66061300000
48 Spring washer 6 YW65006000000
49 Inner hexagon columnscrewM6 90 YW61069000100
50 Locknut M6 YW64000600200
51 CoverYR40033000000
52 L120 aluminumsquarehandleBW20012000040
53 Inner hexagon columnscrewM6 20 YW61062000200
*meanspossible brokenparts. ** meanseasybrokenpart. and sparebackupissuggested.
Pleaseconfirmthe version ofmanual beforeplacing thepurchaseorder toguaranteethatthe itemnumber
of the sparepart isinaccordancewiththerealobject.

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3.3AssemblyDrawing(SAL-360)
Remarks: Pleaserefer tomaterial list11.4forspecific explanationof the Arabicnumbers
in partsdrawing.
Picture3-2：Assemblydrawing(SAL-360)

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3.4PartsList SAL-360）
Table3-2:Partslist(SL-360)
NO. Past Name Part NO.
1 Cross socket head cap screwM5 20 YW62041200000
2 Discharging port BL20333600020
3 Basefastener YR10000000600
4 Counter weight hammer YW20602100000
5 Set screwM5 5 YW68005500000
6 Ejector pinassemblyBH10000600050
7 Cross socket head cap screwM4 10 YW63041000000
8 Microswitch YE14511200000
9 Microswitchbox YR40330900000
10 Cross socket head cap screwM5 10 YW62051000100
11 Control boxfixing plate BL20333600120
12 Control box BH32336000350
13 Lower hinge BL32000600140
14 Flat washer5 YW66051000100
15 Locknut M5 YW64000500000
16 Hinge pinBH10006003110
17 Flat washer8YW66082200100
18 E-rings6YW66000600000
19 Snap hookblock YR40000600300
20 Snap hook** YW02003000400
21 Locknut M4 0.7 YW64040700100
22 Filterbag** YR40006000000
23 Filtercloth** BP82006000044
24 Flat washer4YW66040800000
25 Material inlet pipe BL32000600020
26 Material inlet pipe fastenerYR10000600300
27 Storage hopper -
28 E-rings5YW66000300000
29 Iron rod BH11061400010
30 Material discharging plateassemblySALBH90601200050
31 Air vent window YR40002400000
32 Cross socket head cap screwM6 10 YW62061000000
33 Squarebase BA10040000210
34 Upper hingeBL32000600240
35 Motorfastener (lower)** YR10135500000

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36 Carbon brushmotor ** YM30965600000
37 Motorfastener(upper)** YP62141200000
38 Motor fixing plate BL21000300420
39 Flat washer6YW66061300000
40 Spring washer 6 YW65006000000
41 Inner hexagon columnscrewM6 90 YW61069000100
42 Locknut M6 YW64000600200
43 CoverBR40036000010
44 L120 aluminumsquarehandle BW20012000040
45 Inner hexagon columnscrewM6 20 YW61062000200
46 L-type thread connector YW80081400100
47 Connector 2BH13030300010
48 Solenoid valveYE32213100000
49 ConnectionnutBH12030400410
50 Hoppercover-
51 WasherBP62201000050
52 Reversecleaningpipe nozzle BH13033000810
*meanspossible brokenparts. ** meanseasybroken part. and sparebackup is suggested.
Pleaseconfirmtheversionof manualbeforeplacingthepurchaseordertoguaranteethatthe itemnumber
of the sparepart isinaccordancewiththerealobject.