Shini SG-16N Series User manual

SG-16N/20N Series
Low-speedGranulator
Date:Sep, 2017
Version: Ver.D(English)

3(60)
Contents
1. General Description.....................................................................................9
1.1 CodingPrinciple....................................................................................10
1.2 Feature..................................................................................................10
1.3 TechnicalSpecifications........................................................................12
1.4 SafetyRegulations................................................................................15
1.4.1 SafetySignsand Labels.............................................................15
1.4.2 Transportation andStorageoftheMachine................................17
1.5 ExemptionClause.................................................................................19
2. Structural Features and Working Principle..............................................20
2.1 GeneralDescription..............................................................................20
2.1.1 WorkingPrinciple........................................................................20
2.2 SafetySystem.......................................................................................21
2.2.1 EmergencyStopSwitch..............................................................21
2.2.2 SafetySystem............................................................................21
2.2.3 Hexagon Screw..........................................................................22
2.3 ElectricalComponentsDescription.......................................................23
2.4 OptionalAccessories............................................................................24
2.4.1 30-SecInstant RecyclingSystem...............................................24
2.4.2 Full-receiverAlarmDevice..........................................................25
2.4.3 Dust separatingsystem..............................................................25
2.4.4 Straight Hopper...........................................................................26
2.4.5 ProportionalValve......................................................................26
2.4.6 Screen........................................................................................27
2.4.7 OptionallyEquipped withCoiledSpringConveyor.....................27
2.4.8 Height-increasingstoragebin.....................................................27
3. Installation and Debugging........................................................................28
3.1 Machine Location..................................................................................29
3.2 Installation Notice..................................................................................30
3.2.1 30 SecondsInstant recyclingsystem..........................................31
4. Operation Guide.........................................................................................34

4(60)
4.1 StartupPretest......................................................................................34
4.1.1 BeforetheFirst Startup...............................................................34
4.1.2 AfterFirst Startupfor2Hours.....................................................34
4.1.3 AfterFirst Startupfor20~30 Hours.............................................35
4.2 Start and StoptheGranulator...............................................................35
4.3 OpentheFeedBoxandStorageBox...................................................36
4.3.1 OpentheFeedBox.....................................................................36
4.3.2 OpentheStorageBox................................................................37
4.3.3 OpentheScreen and Screen Frame..........................................37
4.4 ClosetheFeedBoxandStorageBox...................................................38
4.4.1 ClosetheFeedBox....................................................................38
4.4.2 ClosetheFeedBox....................................................................39
4.4.3 Shut up theStorageBox.............................................................39
4.5 BladesInstallationAdjusting(SG-20N).................................................40
5. Trouble-shooting........................................................................................41
5.1 GranulatorCan NotWork......................................................................41
5.2 Stop Due toOtherReasons..................................................................41
6. Maintenance and Repair............................................................................42
6.1 Repair...................................................................................................42
6.1.1 Replacethe Blades.....................................................................42
6.1.2 Transmission..............................................................................44
1. DailyMaintenanceofV Belts.............................................................44
6.1.3 Adjustmentsof V Belts................................................................45
6.2 Maintenance.........................................................................................46
6.2.1 Dailycheck.................................................................................46
6.2.2 WeeklyCheck.............................................................................46
6.2.3 MonthlyCheck............................................................................47
6.3 Cleaning................................................................................................47
6.4 Installation of Bearingand BladeRest..................................................48
6.5 Installation of Belt and Belt Pulley.........................................................49
6.6 Installation of Feed Boxand FeedPort.................................................53
6.7 Installation of Screen and Screen Frame..............................................53
6.8 Installation of MaterialCollection Box...................................................54
6.9 DismantlementofCuttingChamberBearing.........................................56

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6.9.1 CuttingChamberDismantlement................................................56
6.9.2 Takeout the blade-rest shaft......................................................57
6.9.3 Takeout the bearing...................................................................58
6.10MaintenanceSchedule..........................................................................59
6.10.1 About theMachine......................................................................59
6.10.2 Check AfterInstallation...............................................................59
6.10.3 DailyCheck................................................................................59
6.10.4 WeeklyCheck.............................................................................59
6.10.5 MonthlyCheck............................................................................59
6.10.6 Check Half-yearlyorEvery1000 RunningHours.......................60
6.10.7 3yearChecking..........................................................................60
Tableindex
Table1-1:TechnicalSpecifications(SG-16N)..................................................13
Table1-2:TechnicalSpecifications(SG-20N)..................................................14
Pictureindex
Picture1-1: Dimensions....................................................................................12
Picture2-1:WorkingPrinciple..........................................................................20
Picture2-2: Emergency Stop Switch................................................................21
Picture2-3: SafetySystem...............................................................................22
Picture2-4: ElectricalComponentsDescription................................................23
Picture3-1: Installation Space1.......................................................................29
Picture3-2: Installation Place2........................................................................29
Picture3-3: 30SecondsInstant recyclingsystem............................................31
Picture3-4: 30SecondsInstant RecyclingSystem1.......................................31
Picture3-5: 30SecondsInstant RecyclingSystem2.......................................32
Picture3-6: 30SecondsInstant RecyclingSystem3.......................................32
Picture3-7: 30SecondsInstant RecyclingSystem4.......................................32
Picture3-8: 30SecondsInstant RecyclingSystem5.......................................33
Picture3-9: 30SecondsInstant RecyclingSystem6.......................................33
Picture4-1: MainPowerSwitch........................................................................35