Shini SAL-UG User manual

SAL-UG
Separate-vacuum Hopper Loader
Date: May,2022
Version: Ver.D (English)

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Contents
1. General Description .....................................................................................5
1.1 Coding Principle......................................................................................6
1.2 Feature ...................................................................................................6
1.3 Loading capacity.....................................................................................8
1.4 Safety Regulations..................................................................................8
1.4.1 Safety Signs and Labels................................................................8
1.4.2 Signs and Labels...........................................................................9
1.5 Exemption Clause...................................................................................9
2. Structure Characteristics and Working Principle.................................... 10
2.1 Main Functions......................................................................................10
2.1.1 Working Principle ........................................................................10
3. Installation and Debugging .......................................................................12
3.1 Install the Machine on the Dryer ...........................................................12
3.1.1 Installation Elements...................................................................12
3.1.2 Installation Steps.........................................................................12
3.1.3 Power Supply..............................................................................13
4. Application and Operation.........................................................................14
4.1 Control panel description ........................................................................ 14
4.2 Parameter Setting .................................................................................. 15
4.2.1 Parameter Setting .......................................................................15
4.2.2 Communication Parameter Setting..............................................18
4.3 Alarm Program......................................................................................18
4.4 Operaton Procedure Description...........................................................19
4.4.1 Operation Procedure...................................................................19
4.4.2 Data Resetting.............................................................................20
4.5 Communication Address protocol modbus-RTU）.............................21
5. Trouble-shooting........................................................................................26
6. Maintenance and Repair............................................................................ 27
6.1 Material Hopper .................................................................................... 27

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6.2 Main Body.............................................................................................28
6.3 Glass Tube ...........................................................................................28
6.4 Reed Switch, Photoelectric Switch........................................................29
6.5 Weekly Checking..................................................................................29
6.6 Monthly Checking .................................................................................29
6.7 Maintenance Schedule .........................................................................30
6.7.1 About the Machine ......................................................................30
6.7.2 Installation & Inspection ..............................................................30
6.7.3 Daily Checking ............................................................................30
6.7.4 Weekly Checking.........................................................................30
6.7.5 Monthly Checking........................................................................30
Picture Index
Picture 1-1: SAL-20HP-UG..................................................................................5
Picture 1-2: Loading Capacity .............................................................................8
Picture 2-1: Working Principle ...........................................................................10
Picture 3-1: Installation Elements......................................................................12

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1. General Description
Read this manual carefully before operation to prevent damage of the
machine or personal injuries.
SAL-UG series separate-vacuum hopper loader are based on the established
design and now feature more attractive appearance, better performance, and
improved ease of operation. The whole range comprises of seven models
equipped with vacuum blower from 1 to 15 HP. Economy models can be offered
on request.
Picture 1-1: SAL-20HP-UG

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1.1 Coding Principle
1.2 Feature
The series of SAL-UG/UGP modes adopt LCD displayer + microcomputer
controller which features direct display and easy operation;
The controller has independent mixing and shut-off output function, which can
control the proportional valve SPV-U and shut-off box SBU directly;
Equipped with RS485 communication interface;
Equipped with audible and visual alarm
SAL-5HP-UG and above models are equipped with standard filter purging
devices;
SAL-5HP-UG/UGP(-D) series integrates cyclone and filter that effectively
reduces the filter load;
The series of SAL-UG/UGP models are equipped with vacuum breaking valve
to protect the protector;
SAL-UG series is equipped with Euro stainless steel hopper to ensure no
materials contamination.

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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.
Shini Hotline Service:
Headquarter and Taipei factory：
Tel: + 886 (0)2 2680 9119
Shini Plastics Technologies (Dongguan), Inc.：
Tel: [phone]
Shini Plastics Technologies (Pinghu), Inc.：
Tel: [phone]
Shinden Precision Machinery (Chongqing), Inc.:
[phone]

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1.3 Loading capacity
Picture 1-2: Loading Capacity
1.4 Safety Regulations
Strictly abide by the following safety regulations to prevent damage of the
machine or personal injuries.
1.4.1 Safety Signs and Labels
All the electrical components should be installed by professional
technicians.
Turn off the main switch and control switch during maintenance or repair.
Warning! High voltage!
This sign is attached on the cover of control box!
Warning! Be careful!
Be more careful at the place where this sign appears!
Attention！
No need for regular inspection because all the electrical parts in the control
unit are fixed tightly！

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1.4.2 Signs and Labels
1. Please clean the suction filter regularly to avoid clogging and
ensure proper loading capacity and long life span.
2. The one year warranty does not cover the suction filter, please
clean the filter carefully.
1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances upon
machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.

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2. Structure Characteristics and Working Principle
2.1 Main Functions
SAL-UG series "Euro" Separate-vacuum hopper Loaders are suitable for
conveying plastic granules over long distance. Utilizing high efficiency vacuum
blower to produce vacuum in material hopper, plastic materials will then be fed
into material hopper by outside pressure.
2.1.1 Working Principle
7
1
8
2
4
6
10
3
11
5
12
9
13
14
15
16
17
Parts Name：
1. Vacuum breaking separator 2. Blower 3. Steel wire hose 4. Dust collective hopper
5.Spraying solenoid valve 6. Hopper suction pipe 7. Main power swich 8. Control box
9. Alarm light 10.Reverse spraying filter 11. Filter 12.Spraying device
13. Mat. inlet pipe 14. Hopper 15. Material 16. Discharge plate
17. Reed switch
Picture 2-1: Working Principle
After the main power button switch (7) is turned to the right, and the control box (8)
is powered on, the hopper reed switch (17) detects the material shortage signal,
and the blower (2) starts to work, thus generating negative pressure vacuum in

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the hopper (14). Meanwhile, the discharge plate (16) closes, and materials (15) in
the material storage tank enter the hopper from the material inlet pipe (13) due to
air pressure difference; When the suction time is over, the blower (2) stops
running, and the materials (15) will drop due to the gravity; When the reed switch
(17) detects no material, the blower (2) will start again. When the materials can’t
be sucked for three times, the control box (8) will judge that the hopper (14) is
short of material, and the alarm light (9) on the control box (8) will on to give alarm.
During blower (2)’s running process, the air in hopper’s suction pipe (6) flows into
the cyclone dust collector of the filter barrel and enters the filter (11) to filtrate the
dust. The surface of filter (11) has accumulated with dust. When the blower (2)
finishes suction, the control box (8) will send a spraying signal to the spraying
solenoid valve (10), which will take the action. A large amount of high-pressure air
will directly spray over the spraying device (12), producing an outward impact
airflow to the filter (11); The air will be discharged to the reverse spraying filter (10)
through the hopper’s air suction pipe (6), to make the filter (11) to drop the dust on
its surface into the dust collective hopper (4).

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3. Installation and Debugging
This series of models only could be applied in working environment with good
ventilation.
Read this chapter carefully before installation of the machine. Install the
machine by following steps.
Power supply should be fixed by qualified technicians!
3.1 Install the Machine on the Dryer
3.1.1 Installation Elements
Moulding machine
Standard base
B. Material
suction
A. Air suction
D. Air suction
C.High pressure air pipe
Materials
Picture 3-1: Installation Elements
3.1.2 Installation Steps
1) Put the main body of the machine at a proper place and connect it with power
supply.
2) Install material hopper onto the dryer and connect it with signal wires from the
main body.
3) Use steel wire conveying hose to connect air suction pipe (A) on material

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hopper with air suction pipe (D) on main body. Material suction (B) should be
connected with material suction probe (B) in material storage bin.
4) Connect high pressure air pipe (C) with air supply (pressure at 3~6kg/cm2).
3.1.3 Power Supply
Make sure that the power supply conforms to required specifications before
installation. SAL-UG (E) Series should be connected with 3Φ400V 50Hz Power
supply or other specifications if required.
Note: Make sure main switch is turned off before you connect
the power.

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4. Application and Operation
4.1 Control panel description
Pic.4-1：Description of operation panel keys
NO. Symbol Name Description
1 ON/OFF Start/stop the machine
2 MENU Enter or exit parameter setting
3 SET Modify or confirm machine
parameters
4 DOWN Move the menus down, and reduce
the value
5 UP Move the menbus up, and increase
the value
6 FULL MAT.LIGHT It means full materials in the hopper
7 BLENDING It means the machine is mixing the
materials in the hopper
8 MAT.SHUT-OFF It means the machine is shutting off
the materials

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9
SHORTAGE
ALARM It means machine alarm for no materials during suction
10 COMMUNICATION
It means the communication is
connecting through
11
FILTER MESH
CLEAN It means filter auto cleaning function
12
OVERLOAD
ALARM It means motor overload error
13
SCREEN
BLOCKING Prompt to clean or replace the filter screen
4.2 Parameter Setting
In OFF mode，Press <MENU>, and enter parameter setting.
Press <DOWN> or <UP> to select parameter，press <SET> enter setting.
Press <DOWN> or <UP> modify parameters，press <SET> Confirm revision.
4.2.1 Parameter Setting
Code Status Parameters
Preset
value Range
F.01
Suction action time
Motor suction time when there’s a shortage of materials,
which is also the vacuum breaking valve’s working time.
Corresponding action: D
15 secs. 5-127
secs.
F.02 Shut-off action time
Start with the suction action at the same time, and set the
shut-off time. Set 0 as not start. 0 0-100
secs.

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F.03
Mixing proportion
Start at the same time with the suction action, and set the
mixing proportion.
Time calculation method: suction time * [F.03]%
Set 0 as not start.
0%
Not start
0-100%
F.04
Mixing mode
The number of layers of mixing action when it starts mixing.
For example: the suction time is 20sec, the mixing proportion
is 10%, the number of layers is 2, and then the mixing action
is 9s—1s ----9s---
1s
Set single layer’s working, and the suction time range is 5-99
secs.
Set double layers’working, and the suction time range is
17-99 secs.
Set three layers’working, and the suction time range is 32-99
secs.
Set four layers’working, and the suction time range is 46-99
secs.
If the suction time changes, the min. action time is less than
1 sec. after calculation, and the program will force to change
the action time to 1 sec.
1 1-4times
F.05
Mixing action count cycle start setting
Count from the first start-up, and start once mixing action
after several times of repeated suction startings.
Set 1 as mixing materials every time.
Set [F.03] to 0 without mixing.
once 1-9 times
F.06 Setting time of cleaning before suction Set 0 as the no screen cleaning before suction.
Corresponding action: R01 0 secs. 0-99 secs.
F.07 Setting time of screen cleaning after suction Set 0 as no screen cleaning after suction.
Corresponding action: R11 5 secs. 0-99 secs.
F.08
Screen cleaning cycle
It starts once [F.06] or [F.07] cleaning action only after
several times of repeated suction actions.
Set 1 as cleaning the screen cleaning at every suction.
10 times 1-99 times
F.09
Circulating suction waiting time
Waiting time before a new suction action starts after each
suction action.
Set 0 as not waiting.
Waiting time before a new suction action starts
Corresponding action: N03
0
(Unit 10
secs.) 0-9990

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F.10
Shortage metering alarm
Set the number of times that the material doesn’t fall into the
hopper, and it should alarm after several times of this error
occurs.
Alarm cleaning mode:
1.The alarm will dismiss when it feeds the materials again.
2. Ent key on the panel can be cancelled.
3.Turn on the power again.
Set 9 as cancelling this function.
Corresponding action: A.01
3 1-9 times
F.11
Shutdown alarm for the times of material shortage
Set the number of times that no material falling into the
hopper. The times of material shortage that it should alarm.
1.ENT key on the panel can be cancelled.
2.Turn on/off the power again.
Corresponding action: A.04
3 [F.10]-99
F.12
The time waiting for motor stoppage (suitable for sal-430 /
460) .
After motor starts, it only takes next action after the time
countdown is finished.
20 secs. 0-99 secs.
F.13
Buzzer alarm type
0: Lasting alarm
1: S
low and interrupted alarm
2:Fast and interrupted alarm
0 0-2
F.14
Motor delay stop time
After [F.01] suction time is ended, the delay time before
motor stop. 0 secs. 0~999
secs.
F.15
Motor working time
Check motor working time and clear the time.
The method to clear the motor working time: Set the setting
value as 0, and press ENT key to cancel.
0(unit:
10 hrs.)
0-999
Only 0
means
clearing
the time.

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4.2.2 Communication Parameter Setting
Press <MENU> key and < UP > key together for 3 secs. to enter parameter
setting screen.
Code Functional Description
Parameters
Preset
value Range
F.30 Comm. address 1 1-99
F.31 Baud rate
0---19200 1---9600 2---4800 1 0-2
F.32 Odd-even check
0---No test 1--- Odd parity 2--- Even parity
0 0-2
4.3 Alarm Program
Description of blender controller, alarm status and solution method
Panel
Code Alarm Causes Solution Method
Shortage alarm [F.10]
1. The set suction time is too short.
2. The materials can’t be absorbed.
3. Suction pipeline is blocked.
4. Pipeline suction is too small.
1) Add materials
2) Increase suction time
3) Shut down and check the pipe line.
When it sucks the materials again, the alarm
will dismiss or the ENT key on the panel can
also be cancelled or turn on the power again.
Filter warning
Filter screen blocking
1) Shut down and clean the filter screen
or replace filter screen.
The alarm will dismiss when it turns on/off the
power again or it can be cancelled by clicking
the ENT key on the panel.
Motor overload alarm
When an overload alarm occurs, it
alarms for shutdown.
1) If the motor is damaged, replace the motor.
2) The setting of thermal overload is wrong,
adjust the setting value again.
Check the cause of motor overload and turn on
the power again;

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4.4 Operaton Procedure Description
4.4.1 Operation Procedure
Panel Code Action
Description
Corresponding
Parameter
Parameters
Factory
Setting Range
R01 Filter screen cleaning F.06 3 secs. 0-99 secs.
R02 Waiting for motor stop F.12 3 secs. 0-99 secs.
D
Absoring the materials
(vacuum breaking valve
action) F.01 15 secs. 5-127 secs.
Absoring masterbatch
material (Close the
vacuum breaking valve
after the action is
stopped)
F.03 0% 0-100%
F.05 3 1-9 次
N01 Waiting time F.12 3 secs. 0-99 secs.
R11 Cleaning filter screen
The materials start to
discharge to the hopper
F.07 0 secs. 0-99 secs.
R12 Waiting motor stop F.12 3 secs. 0-99 secs.
N02 Waiting materials
completely discharge to
the hopper F.20 10 secs. 5-99 secs.
N03 Waiting for material
circulating suction F.09 0 secs. 0-9990 secs.
P Waiting for suction
confirmation

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4.4.2 Data Resetting
Turn off the machine plate power
②Short circuit the two terminals of J2
Turn on the machine plate power③
③Remove the short circuit of J2’s two terminals after three secs.
Completed⑤
Notes: All parameter settings will be reset to factory settings. Please use this
function carefully.