Shini SAL-430 User manual

SAL-430/460
Self-containedHopperLoader
Date:Nov, 2018
Version:Ver.A

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Content
1. General Description..................................................................................... 7
1.1 CodingPrinciple......................................................................................7
1.2 MainFeatures.........................................................................................7
1.3 Accessoryoption.....................................................................................7
1.4 TechnicalSpecifications..........................................................................9
1.4.1 OuterDimensions..........................................................................9
1.4.2 LoadingCapacity......................................................................... 10
1.5 SafetyRegulations................................................................................ 11
1.6 ExemptionClause................................................................................. 12
2. StructureCharacteristics and WorkingPrinciple.................................... 14
3. AssemblyDrawing..................................................................................... 15
3.1 AssemblyDrawing(SAL-430)............................................................... 15
3.2 PartsList (SAL-430).............................................................................. 16
3.3 AssemblyDrawing(SAL-460)............................................................... 17
3.4 PartsList (SAL-460).............................................................................. 18
4. Electrical CircuitDiagram.......................................................................... 19
4.1 ElectricalDiagram(400V)...................................................................... 19
4.2 ElectricalComponentsLayout (400V)................................................... 20
4.3 ElectricalComponent List (400V).......................................................... 21
4.4 ElectricalDiagram(230V)...................................................................... 22
4.5 ElectricalComponentsLayout (230V)................................................... 23
4.6 ElectricalComponent List of(230V)...................................................... 24
4.7 MainElectricalComponentsDescription.................................................. 25
4.7.1 Microswitch.................................................................................. 25
5. Installation and Debugging........................................................................ 26
5.1 Installation ofSAL-430 /460.................................................................... 26
5.2 Installation Space................................................................................... 27
6. Application and Operation......................................................................... 28
6.1 Start /Stopofthe Machine ...................................................................... 28
6.2 ControlPanel......................................................................................... 29

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6.3 FunctionSetup....................................................................................... 30
6.3.1 Setup ........................................................................................... 30
6.3.2 Actions......................................................................................... 31
6.3.3 ParameterList............................................................................. 34
6.3.4 OtherSettings.............................................................................. 34
7. Trouble-shooting ........................................................................................ 35
7.1 TroubleShootingforSAL-430/460Series............................................. 35
8. Maintenance and Repair............................................................................ 36
8.1 FilterBag............................................................................................... 36
8.2 StorageHopper..................................................................................... 37
8.3 ServiceLifeof ProductKeyPart........................................................... 37
8.4 MaintenanceSchedule........................................................................... 38
8.4.1 About theMachine....................................................................... 38
8.4.2 Check afterInstallation ................................................................ 38
8.4.3 DailyChecking............................................................................. 38
8.4.4 WeeklyChecking......................................................................... 38
8.4.5 MonthlyCheck............................................................................. 38
TableIndex
Table1-1:Specifications....................................................................................9
Table3-1:PartsList.........................................................................................16
Table3-2:PartsList.........................................................................................18
Table4-1: ElectricalComponentsList (SAL-430)............................................21
Table4-2: ElectricalComponentsList (SAL-460)............................................21
Table4-3: ElectricalComponentsList (SAL-430)............................................24
Table4-4: ElectricalComponentsList (SAL-460)............................................24
Table6-1: ControlPanelDescription...............................................................28
PictureIndex
Picture1-1: OuterDimensions...........................................................................9
Picture1-2: LoadingCapacity..........................................................................10
Picture2-1:WorkingPrinciple.........................................................................14
Picture3-1: AssemblyDrawing(SAL-430)......................................................15
Picture3-2: AssemblyDrawing(SAL-460)......................................................17

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Picture4-1: ElectricalDiagram(400V).............................................................19
Picture4-2: ElectricalComponentsLayout (400V)..........................................20
Picture4-3: ElectricalDiagram(230V)..............................................................22
Picture4-4: ElectricalComponentsLayout (230V)..........................................23
Picture4-5: PhotoelectricalSensor..................................................................25
Picture5-1: Installation Methods(SAL-430/460).............................................26
Picture5-2: Installation Space.........................................................................27
Picture6-1: ControlPanel................................................................................28
Picture8-1: FilterScreen.................................................................................36

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1. General Description
Pleasereadthroughthisoperationmanualbeforeusingand installation
toavoiddamageof the machine andpersonalinjuries.
TheSAL-430 /460seriesuseahighvoltageinductivemotorwithlownoiselevel
and longlife. It alsohasan automaticreversaldust cleaningdevice.
1.1CodingPrinciple
Note:*
P=ForPolishedHopperInside CE=CE Conformity
1.2MainFeatures
ŸStainless steelhopper,motoroverload protectivedevice.
ŸSAL-430/460 hasstandardclothmeshfilterand motorreversecleaning
function.
1.3Accessoryoption
ŸBuzzerisan optionalselection.
ŸManualcontrolswitchisoptional.
ŸQuick mixingvalvecanbe opted toworkwithproportionalvalvetoenhance
mixingeffect.

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All serviceworkshouldbecarriedoutbyapersonwithtechnicaltrainingor
correspondingprofessionalexperience.Themanualcontainsinstructionsfor
bothhandlingandservicing.
Anymodificationsofthe machinemustbe approved bySHINIinordertoavoid
personalinjuryand damagetomachine.Weshall notbe liableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellentafter-salesservice.Shouldyou haveany
problemduringusingthemachine,pleasecontactthecompanyorthe local
vendor.
HeadquarterandTaipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone]

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1.4Technical Specifications
1.4.1OuterDimensions
Picture1-1: OuterDimensions
Table1-1:Specifications
Model SAL-430 SAL-460
Ver. A A
Motor
Type Inductive
Blower power (kW)(50/60Hz) 0.37 0.75
Conveying pipe dia(Inch)1.5 1.5
*Conveying capacity(kg/hr, 50Hz) 200 300
Hoppercapacity(L) 3 6
Input voltage 3 ,400VAC,50Hz
Material level control Microswitch
Clothfilter Standard
Auto-cleaning Standard
Dimensions
H(mm) 660 735
W(mm) 310 350
D(mm) 395 420
Weight (kg) 23 26
Note 1) For hopperinsidepolished ones, add"P"atmodel behind.
2)Testconditionofconveyingcapacity:Plasticmaterial ofbulkdensity0.65kg/L,dia.3~5mm,
verticalconveying height: 4m,horizontalconveying distance: 1m.V.
Mounting Base
Specifications

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1.4.2LoadingCapacity
Picture1-2: LoadingCapacity

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1.5SafetyRegulations
Pleaseabide bythe safetyguide when you operatethe machinesoastoprevent
damageof themachineandpersonalinjuries.
All electricalcomponentsshouldbe installedbyqualified electricians.
Turnoff mainswitchand controlswitchduring repair and maintenance.
Warning! Highvoltage!
Thismarkisattachedon the coverof thecontrolbox.
Warning! Becareful!
Be morecarefulwhen thismarkappears.
Transportation
1)SAL serieshopperloaderarepackedinpapercartons. Handlewithcare
when tomovethemachine byhands.
2)Donotrotatethe machine and avoidcollision withotherobjectsduring
transportationtoprevent improperfunctioning.
3)Thestructureof themachineiswell-balanced, althoughitshouldalsobe
handled withcarewhenliftingthemachineforfearoffallingdown.
4)Themachineand itsattachedpartscanbekept atatemperaturefrom
-25 to+55 forlong distancetransportation and forashortdistance,
it can betransported withtemperatureunder+70 .
Storage
1)SAL serieshopperloadershouldbestored indoorswithtemperaturekept
from5 to40 and humiditybelow80%.
2)Disconnectall powersupplyand turnoffmainswitchand controlswitch.
3)Keepthewholemachine,especiallythe electricalcomponentsawayfrom
watertoavoidpotentialtroublescaused bythe water.
4)Plasticfilmshouldbeused toprotect the machine fromdustandrains.
WorkingEnvironment
Themachineshouldbeoperated:

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Indoorsinadryenvironmentwithmax.temperature+45 andhumiditynomore
than80%.
Donotusethemachine
1)If it iswithadamaged cord.
2)Onawetfloororwhenit isexposedtoraintoavoidelectricalshock.
3)If it hasbeendroppedordamaged until it ischeckedorfixed bya
qualifiedserviceman.
4)Thisequipment works normallyinthe environment withaltitudewithin
3000m.
5)At leastaclearanceof 1msurroundingtheequipmentisrequiredduring
operation.Keepthisequipmentawayfromflammablesourcesatleasttwo
meters.
6)Avoidvibration, magneticdisturbanceat the operationarea.
RejectedPartsDisposal
When the equipmenthasrun out itslifetimeand can notbe usedanymore,
unplugthepowersupplyand disposeof it properlyaccordingtolocalcode.
Firehazard
Incaseoffire, CO2drypowderfireextinguishershouldbe applied.
1.6ExemptionClause
Thefollowingstatementsclarifythe responsibilitiesandregulationsbornbyany
buyeroruserwho purchasesproductsand accessoriesfromShini(including
employeesandagents).
Shiniisexemptedfromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:
1.Anycareless orman-madeinstallations,operationandmaintenancesupon
machineswithoutreferringtothe manualpriortomachineusing.
2.Anyincidentsbeyond humanreasonablecontrols,whichincludeman-made
viciousordeliberatedamagesorabnormalpower,and machinefaultscaused
byirresistiblenaturaldisastersincludingfire,flood,stormand earthquake.

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3.Anyoperationalactionsthatarenotauthorized byShiniuponmachine,including
addingorreplacingaccessories,dismantling, deliveringorrepairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Structure Characteristics andWorkingPrinciple
SAL-430/460seriesaresuitableforconveyingplasticgranules.Theblower
makesvacuumofmaterialhopperbydrawingthe air out. Materialswill then be
sent intomaterialhopper.
Picture2-1:WorkingPrinciple
1. Blower2. Alarmlight
3. Controlbox 4. Materialinlet pipe
5. Storage hopper 6. Materials
7. Microswitch 8. Dischargingplate
Afterstartingthe machine,blower(1)works,itmakesthestoragehopper(5)
generatethe vacuum,dischargingplate(8)closed,materialsinthe siloenter
intothestoragehopper(5)throughmaterialinletpipe (4)byair pressure
difference.Whenloadingisfinished,blower(1)stopsrotating,materials(6)drop
offbygravity,when microswitch(7)detectedthere’snomaterialinthe hopper,
blower(1)will startagain.When materialcan’tbe sucked orlack ofmaterial,
alarmlight (2)oncontrolbox(3)willflickerforindication.

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3. AssemblyDrawing
3.1AssemblyDrawing(SAL-430)
Remarks: Pleaserefer tomaterial list3.2forspecific explanation of theArabicnumbersin partsdrawing.
Picture3-1: AssemblyDrawing(SAL-430)

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3.2PartsList(SAL-430)
Table3-1:PartsList
NO. Past Name Part NO.
1 Crossrecessedpan head screwM5×20 YW62041200000
2 Discharge portBL20333600020
3 Baseseal YR10000000600
4 Counter weight hammer YW20602100000
5 Set screwM5×5 YW68005500000
6 Ejector rob BH10000600050
7 Crossrecessedpan head screwM4×10 YW63041000000
8 Crossrecessedpan head screwM5×10 YW62051000100
9 Fixed plateof controlbox -
10 Control box -
11 Microswitchbox YR40330900000
12 Microswitch* YE14511200000
13 Snap hookpressureblock YR40000600300
14 Snap hook YW02003000400
15 Hexagon locknut M4×0.7 YW64040700100
16 Flat gasket4 YW64040700100
17 Material inlet pipe BL20006005520
18 Material inlet pipe seal R10150300000
19 Material storage tank -
20 E-rings YW66000500000
21 Pontil BH10061400040
22 Dischargingplate -
23 Air vent window YR40002400000
24 Crossrecessedpan head screwM6×10 YW62061000000
25 Squarebase BA10046000010
26 Split washerof filter cloth* YR40003000100
27 Filterbag* BP82003000044
28 Crossrecessedpan head screwM6×15 YW62061500000
29 Hoppercover -
30 Air inlet fastener YR10040000000
31 Blower0.37kW** BM30020500150
*meanspossible brokenparts. ** meanseasybrokenpart. and sparebackupissuggested.
Pleaseconfirmthe version ofmanual beforeplacing the purchaseorder toguarantee thatthe item
number ofthe sparepart isin accordancewiththe real object.

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3.3AssemblyDrawing(SAL-460)
Remarks:Pleaserefertomaterial list3.4forspecific explanation ofthe Arabicnumbersin partsdrawing.
Picture3-2: AssemblyDrawing(SAL-460)

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3.4PartsList(SAL-460)
Table3-2:PartsList
NO. Past Name Part NO.
1 Crossrecessedpan head screwM5×20 YW62041200000
2 Discharge port BL20333600020
3 Baseseal YR10000000600
4 Counter weight hammer YW20602100000
5 Set screwM5×5 YW68005500000
6 Ejector rob BH10000600050
7 Crossrecessedpan head screwM4×10 YW63041000000
8 Crossrecessedpan head screwM5×10 YW62051000100
9 Fixed plateof controlbox -
10 Control box -
11 Microswitchbox YR40330900000
12 Microswitch* YE14511200000
13 Snap hookpressureblock YR40000600300
14 Snap hook YW02003000400
15 Hexagon locknut M4×0.7 YW64040700100
16 Flat gasket4 YW66040800000
17 Material inlet pipe BL32000600020
18 Material inlet pipe seal YR10061200000
19 Material storage tank -
20 E-rings YW66000500000
21 Pontil BH10061400040
22 Dischargingplate -
23 Air vent window YR40002400000
24 Crossrecessedpan head screwM6×10 YW62061000000
25 Squarebase BA10046000010
26 Split washerof filter cloth* YR40006000000
27 Filterbag* BP82006000044
28 Crossrecessedpan head screwM6×15 YW62061500000
29 Hoppercover -
30 Air inlet fastener YR10040000000
31 Blower0.75kW** BM30031000050
*meanspossible brokenparts. ** meanseasybrokenpart. and sparebackupissuggested.
Pleaseconfirmthe version ofmanual beforeplacing the purchaseorder toguarantee thatthe item
number ofthe sparepart isin accordancewiththe real object.

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4. Electrical CircuitDiagram
4.1Electrical Diagram(400V)
Picture4-1: ElectricalDiagram(400V)

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4.2Electrical ComponentsLayout (400V)
Picture4-2:ElectricalComponentsLayout (400V)