Shini SAL-UGP Series User manual

SAL-UGPSeries
Vacuum PowderLoader
Date:Apr, 2013
Version: Ver.B(English)

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Contents
1. General Description..................................................................................7
1.1 CodingPrinciple...................................................................................8
1.2 Feature.................................................................................................8
1.3 TechnicalSpecifications.....................................................................10
1.3.1 TechnicalSpecifications(MainUnit).........................................10
1.3.2 TheOuterDimensionofHopper...............................................10
1.3.3 TheInstallationDimension of Hopper.......................................11
1.3.4 Specifications...........................................................................12
1.4 SafetyRegulations.............................................................................14
1.4.1 SafetySignsand Labels...........................................................14
1.4.2 Signsand Labels......................................................................14
1.5 ExemptionClause..............................................................................14
2. Structurecharacteristics and working principle..................................16
2.1 MainFunctions...................................................................................16
2.1.1 SAL-UGP WorkingPrinciple.....................................................16
2.2 AssemblyDrawing.............................................................................18
2.2.1 AssemblyDrawing(SAL-1/2HP-UGP)......................................18
2.2.2 PartsList (SAL-1HP/2HP-UGP)...............................................19
2.2.3 AssemblyDrawing(SAL-3.5HP/5HP-UGP)..............................20
2.2.4 PartsList (SAL-3.5HP/5HP-UGP)............................................21
2.2.5 AssemblyDrawing(SAL-7.5HP/10HP-UGP)............................22
2.2.6 PartsList (SAL-7.5HP/10HP/15HP-UG)...................................23
2.2.7 AssemblyDrawingofStorageHopperwithPlateFilter............24
2.2.8 PartsListofStorageHopperwithPlateFilter...........................25
2.2.9 AssemblyDrawingofthe StorageHopperwithBagFilter........26
2.2.10 PartsListofthe StorageHopperwithBagFilter.....................27
2.3 ElectricalDiagram..............................................................................28
2.3.1 MainCircuit (400V)...................................................................28
2.3.2 ElectricalComponentsLayout (400V)......................................30
2.3.3 ElectricalComponentsList (400V)...........................................31
2.3.4 MainCircuit (230V)...................................................................37

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2.3.5 ElectricalComponentsLayout (230V)......................................39
2.3.6 ElectricalComponentsList (230V)...........................................40
2.4 Description of ElectricalComponents................................................46
2.4.1 MagneticProximitySwitch........................................................46
2.4.2 MainElectricalComponentsDescription..................................46
3. Installation and Debugging.....................................................................48
3.1 Installation Steps................................................................................48
3.1.1 PowerSupply...........................................................................48
4. Application and Operation......................................................................49
4.1 Start / Stopof theMachine.................................................................49
4.2 Keyson theControlPanel.................................................................49
4.3 ParameterSetting..............................................................................49
4.3.1 EnterBasicSettingMode.........................................................49
4.3.2 ModifyaParameter..................................................................50
4.3.3 FinishParameterSetting..........................................................50
4.3.4 BasicParameterList................................................................51
4.4 Process Setting..................................................................................51
4.4.1 EnterintoProcess SettingMode..............................................51
4.4.2 ModifyaParameter..................................................................52
4.4.3 FinishParameterSetting..........................................................52
4.4.4 Process ParameterList............................................................52
4.5 SpecialProcess Setting.....................................................................53
4.5.1 EnterintoSpecialStep SettingMode.......................................53
4.5.2 ModifyaParameter..................................................................53
4.5.3 FinishParameterSetting..........................................................54
4.5.4 ParameterList of SpecialProcess Setting................................54
4.6 ExplanationofOperation Procedures................................................55
4.6.1 OperationProcedures..............................................................55
4.6.2 Alarms......................................................................................56
5. Trouble-shooting.....................................................................................58
6. Maintenance and Repair.........................................................................59
6.1 MaterialHopper..................................................................................59
6.2 MainBody..........................................................................................59

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6.3 Reed Switch, PhotoelectricSwitch.....................................................60
6.4 WeeklyChecking...............................................................................60
6.5 MonthlyChecking...............................................................................60
6.6 MaintenanceSchedule.......................................................................61
6.6.1 About theMachine....................................................................61
6.6.2 Installation &Inspection............................................................61
6.6.3 DailyChecking..........................................................................61
6.6.4 WeeklyChecking......................................................................61
6.6.5 MonthlyChecking.....................................................................61
TableIndex
Table1-1 The Installation Dimension of Hopper............................................12
Table1-2 Specifications.................................................................................12
Table2-1 PartsList (SAL-1HP/2HP-UGP).....................................................19
Table2-2 PartsList (SAL-3.5HP/5HP-UGP)..........................................21
Table2-3 PartsList (SAL-7.5HP/10HP-UG)..................................................23
Table2-4 PartsList ofStorageHopperwithPlateFilter................................25
Table2-5 PartsList oftheStorageHopperwithBagFilter............................27
Table2-6 ElectricalComponentsList (SAL-1HP-UGP)(400V)......................31
Table2-7 ElectricalComponentsList (SAL-2HP-UGP)(400V)......................32
Table2-8 ElectricalComponentsList (SAL-3.5HP-UGP)(400V)...................33
Table2-9 ElectricalComponentsList (SAL-5HP-UGP)(400V)......................34
Table2-10 ElectricalComponentsList (SAL-7.5HP-UGP)(400V).................35
Table2-11 ElectricalComponentsList (SAL-10HP-UGP)(400V)..................36
Table2-12 ElectricalComponentsList (SAL-1HP-UGP)(230V)....................40
Table2-13 ElectricalComponentsList (SAL-2HP-UGP)(230V)....................41
Table2-14 ElectricalComponentsList (SAL-3.5HP-UGP)(230V).................42
Table2-15 ElectricalComponentsList (SAL-5HP-UGP)(230V)....................43
Table2-16 ElectricalComponentsList (SAL-7.5HP-UGP)(230V).................44
Table2-17 ElectricalComponentsList (SAL-10HP-UGP)(230V)..................45
PictureIndex

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Picture1-1 SAL-1HP/2HP-UGP.....................................................................10
Picture1-2 SAL-3.5HP/5HP-UGP..................................................................10
Picture1-3 SAL-7.5HP/10HP-UGP................................................................10
Picture1-4 SHR-P-12U..................................................................................11
Picture1-5 SHR-P-30U~SHR-P-90U.............................................................11
Picture1-6 SHR-P-30U~SHR-P-90U.............................................................11
Picture2-1 SAL-UGPWorkingPrinciple........................................................16
Picture2-2 AssemblyDrawing(SAL-1/2HP-UGP).........................................18
Picture2-3 AssemblyDrawing(SAL-3.5HP/5HP-UGP).................................20
Picture2-4 AssemblyDrawing(SAL-7.5HP/10HP-UGP)...............................22
Picture2-5 AssemblyDrawingofStorageHopperwithPlateFilter................24
Picture2-6 AssemblyDrawingoftheStorageHopperwithBagFilter...........26
Picture2-7 MainCircuit 1(400V)...................................................................28
Picture2-8 MainCircuit 2(400V)...................................................................29
Picture2-9 ElectricalComponentsLayout (400V)..........................................30
Picture2-10 MainCircuit 1(230V).................................................................37
Picture2-11 MainCircuit 2(230V).................................................................38
Picture2-12 ElectricalComponentsLayout (230V)........................................39
Picture2-13 MagneticProximitySwitch.........................................................46
Picture2-14 OverloadRelay..........................................................................46
Picture4-1 Keyson the ControlPanel...........................................................49

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1. General Description
Read thismanualcarefullybeforeoperationtopreventdamageofthe
machine orpersonalinjuries.
SAL-UGPseriesseparate-vacuumhopperloaderhasall featuresthat comewith
SAL-UG seriesproduct. Thereisalsodouble-stagebloweravailableasanoption.
Differentmodelof hopperisavailableforeachindividualoutput capacityneeds,
especiallysuitablefor30%and 100%powderloading.
Model: SAL-3.5HP-UGP(MainUnit)PlateFilter+BagFilter
SHR-P-60Umaterialstoragetank+ storagehopper

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1.1CodingPrinciple
S
AL -
xxHP-
UG
xx
UG:European Type
and Separating
ShiniAutoLoaders
Motor Power (HP)
Option*
Note:*
D=Double-stage Blower P=Powder Loader
CE=CEConformity
A=AddAir Accumulator
1.2Feature
1)Standardconfiguration
●Databacked uponEPROMincaseof powerfailureand doesnot require
back upbattery.
●It consistsof acyclone dustseparatorandadust collectivebintoeffectively
reducetheloadoffilter.
●Functionforsettingregrind mixratioviaoptionalSPV-U.
●Standardlyequippedwithwarninglampasthe alarm device.
●Basedoncustomer's requirements,therearetwotypesoffilters:bagand
plate, for30%and 100%powderconveyingrespectively.Theair
accumulatorandself-cleaningdevicearestandardequipment forhopper.
2)Accessoryoption
●Inthecaseof muchimpurityorrecycled materialsincludedinrawmaterials,
mainunitcan be equipped withair accumulatorautowashingunitasoptions,
and add"A"at the modelbehind. (SuitableforSAL-3.5HP-UG andmodels
above)
●Optionallyprovide multi-functionalinstallation frameHMB-900 with900 mm
largest dia.adjustingrangeforselection.
●Provide bothstandardandoptionalheat-insulativeEurocollectivehopper
SCH-6U/12U/24Uforselection(ExceptforSAL-UGPseries, whichwill use
specialcollectivehopper).
●Optionalcyclone dust separatorisavailableforSAL-1HP/2HP-UG.
●Buzzeravailableasan option.

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●Quick mixingvalvecan beoptedtoworkwithproportionalvalvetoenhance
mixingeffect.
All serviceworkshouldbe carried out byaperson withtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsforboth
handlingand servicing.Chapter6, whichcontainsserviceinstructionsintendedfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthemachinemustbe approved bySHINI inordertoavoid
personalinjuryand damagetomachine.Weshall not beliableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellent after-salesservice. Shouldyou haveanyproblem
duringusingthemachine,pleasecontactthecompanyorthelocalvendor.
HeadquarterandTaipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone]

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1.3Technical Specifications
1.3.1TechnicalSpecifications(MainUnit)
Picture1-1 SAL-1HP/2HP-UGP
Picture1-2 SAL-3.5HP/5HP-UGP
Picture1-3 SAL-7.5HP/10HP-UGP
1.3.2TheOuterDimensionofHopper

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Picture1-4 SHR-P-12U
Picture1-5 SHR-P-30U~SHR-P-90U
1.3.3TheInstallationDimension of Hopper
Picture1-6 SHR-P-30U~SHR-P-90U

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Table1-1 The Installation Dimension of Hopper
Model D1(mm) D2(mm) D3(mm) D4(mm) D5(mm)
SHR-P-12U 197
254.5 275 231.5 9
SHR-P-30U 377
413 430 - 7
SHR-P-30U-1
377 413 430 - 7
SHR-P-30U-2
377 413 430 - 7
SHR-P-60U 437
470 490 - 7
SHR-P-60U-3
437 470 490 - 7
SHR-P-90U 547
583 600 - 7
SHR-P-90U-5
547 583 600 - 7
1.3.4Specifications
Table1-2 Specifications
ForConveyingRawMaterialContains30%Powder(BAG FILTERS arefittedto
the powderreceiver)
MainUnit Powder Receiver Dimensions (mm)
Model
Motor
Power
(kW)
(50/60Hz)
Specifi-
cation
Applied to
Conveying
Pipe Dia.
Air
Suction
Pipe
Dia.
Hopper
Capacity
(L)
Hopper
Dia.
(mm)
Conveying
Capacity
(kg / hr)
Filter
Cloth
Quantity
(MainUnit)
H×W×D
(Receiver)
H×W×D
SAL-1HP-UGP 0.75 /
0.85 SHR-P-12U
12L Φ270 300 3 940×535×380
SAL-2HP-UGP 1.5 / 1.8 SHR-P-30U
1.5”1.5”
30L Φ380 400 7
1000×400×500
1325×730×470
SAL-3.5HP-UGP 2.4 / 2.6 800
SAL-5HP-UGP 1380×490×590
SAL-5HP-UGP-D 3.7 / 4.2
SHR-P-60U 2”2”60L Φ440
1200 10
1380×690×590
1500×780×500
SAL-7.5HP-UGP 1830×585×675
SAL-7.5HP-UGP-D
5.5 / 6.3 1500 1830×740×675
SAL-10HP-UGP 1830×585×675
SAL-10HP-UGP-D
7.5 / 8.6
3Φ
SHR-P-90U 2.5”2.5”90L Φ550
2000
19
1830×740×675
1640×890×635

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ForConveyingRawMaterialContains100%Powder(PLATE FILTERS arefitted
tothepowderreceiver)
MainUnit Powder Receiver Dimensions (mm)
Model
Motor
Power
(kW)
(50/60Hz)
Specifi-
cation
Applied to Model
Motor
Power
(kW)
(50/60Hz)
Specifi-
cation
Applied
to Model
Filter
Cloth
Quantity
Motor
Power
(kW)
(50/60Hz)
Specifi-cation Applied to
SAL-1HP-UGP 0.75 /
0.85 SHR-P-30U-1
12L Φ270 300 1
SAL-2HP-UGP 1.5 / 1.8 SHR-P-30U-2
1.5” 1.5”30L Φ380
400 2
1000×400×500 1325×730×470
SAL-3.5HP-UGP 2.4 / 2.6 800
SAL-5HP-UGP 1380×490×570
SAL-5HP-UGP-D 3.7 / 4.2
SHR-P-60U-3 2”2”60L Φ440
1200
3
1380×690×570
1500×780×500
SAL-7.5HP-UGP 1830×585×675
SAL-7.5HP-UGP-D
5.5 / 6.3 1500
1830×740×675
SAL-10HP-UGP 1830×585×675
SAL-10HP-UGP-D
7.5 / 8.6
3Φ
SHR-P-90U-5 2.5” 2.5”90L Φ550
2000
5
1830×740×675
1640×890×635
Note: 1)"P"standsforpowder loader, "D"stands fordoublestageblower.Wereservetherighttochange
2) All SAL-UGP series hasvacuum breaking valvetoprotectthe blower.specificationswithoutpriornotice.
3)PUheat-resistantmaterialpipe isoptionallyavailable.
4)Test conditionof conveyingcapacity: Usedriedpowder plasticmaterial withoutanyviscosity andits bulkdensityis0.6kg/L,
verticalconveyingheight:4m, horizontalconveyingdistance:5m.
5)Collectivehopper canbe optionally selectedifneeded.
6)Power supply: 3 ,230/400/460/575V,50/60Hz.

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1.4SafetyRegulations
Strictlyabide bythe followingsafetyregulationstoprevent damageofthe
machine orpersonalinjuries.
1.4.1SafetySignsand Labels
All the electricalcomponentsshouldbe installed byprofessional
technicians.
Turnoff themainswitchandcontrolswitchduringmaintenanceorrepair.
Warning! Highvoltage!
Thissignisattachedonthecoverofcontrolbox!
Warning! Becareful!
Be morecarefulat the placewherethissignappears!
Attention!
Noneed forregularinspectionbecauseall theelectricalpartsinthe
controlunit arefixed tightly!
1.4.2Signsand Labels
1. Pleaseclean thesuction filterregularlytoavoid
cloggingand ensureproperloadingcapacityand
longlifespan.
2.Theoneyearwarrantydoesnot coverthe suction
filter,pleaseclean the filtercarefully.
1.5 Exemption Clause
Thefollowingstatementsclarifytheresponsibilitiesandregulationsbornbyany
buyeroruserwho purchasesproductsandaccessoriesfromShini(including
employeesandagents).
Shiniisexempted fromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:
1. Anycarelessorman-madeinstallations,operation andmaintenancesupon
machineswithoutreferringtothe Manualpriortomachineusing.

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2. Anyincidentsbeyondhumanreasonablecontrols, whichincludeman-made
viciousordeliberatedamagesorabnormalpower,and machine faultscaused
byirresistiblenaturaldisastersincludingfire,flood,stormand earthquake.
3. Anyoperationalactionsthatarenotauthorized byShiniuponmachine,
includingaddingorreplacingaccessories, dismantling,deliveringorrepairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Structure characteristics andworkingprinciple
2.1MainFunctions
SAL-UGP "Euro"separate-vacuumhopperloaderareapplicabletoconveythe
mixtureofplasticgranuleand powderorall powders. It makesgood useof
motorgenerated vacuumtoformapressuregap withinhopper, bywhich
meanstoconvey.
2.1.1SAL-UGP WorkingPrinciple
Names ofParts
1. Airsuctionpipe (blower use)2. Blower3. Vacuum breakingdiaphragmvalve
4. Steelwired plasticpipe 5. Dust collectivebarrel
6. Airsuctionpipe (hopper use)7. Filter18. Filteringbarrel
9. Red alarmlight10. Mainpower switch 11. Electricalcontrolbox
12. Manualcontroller13. Materialinlet pipe 14. Hopper
15. Crewmaterial16. Non-returnflap17. Magneticproximityswitch
18.Wiring box 19. Diaphragm valve 20. Storagetank
21. Filter2 Picture2-1 SAL-UGPWorkingPrinciple
Afterstartingthe machine, blower(2)beginstoworktoproducehigh-pressure
vacuuminsideof materialhopper(15),meanwhileclosethe reversestopping
flap(17).Materialswill be drawnintomaterialhopperbypressuredifference
throughmaterialinlet (13).Whenmaterialsuction iscompleted,motorstops

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working, and the materialsautomaticallyfall downbyself-gravity. Motorwill be
delayed when magneticproximityswitch(18)detectsnomaterialsleftinthe
hopper. And then, openthediaphragmvalve(19), thehigh-pressureair inthe
storagetank(20)will pass thewashingdevicetocleanthedust covered inthe
filter1(21)andhopper(14), then themotorstartsagain. If themachine cannot
suck materialsforthreetimes, the redalarmlight (9)on controlbox(11)will
blink.
When the blower(2)sucks materials,theair inside the air-inputtingpipe will
pastfilter2(7)forfiltering. Fewdust sticks tothe filter.Aftertheblowerfinishes
the suction, thevacuumbreakingdiaphragmvalve(3)installed between the
blowerand filterwill createareverseimpulsiveairflowtoshakedownthe dust
stickingtothefiltertothe dust collection bucket (5).

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2.2AssemblyDrawing
2.2.1AssemblyDrawing(SAL-1/2HP-UGP)
Remarks:Pleaserefertomateriallist2.2.2forspecificexplanation ofthe Arabicnumbers
inpartsdrawing.
Picture2-2 AssemblyDrawing(SAL-1/2HP-UGP)

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2.2.2PartsList (SAL-1HP/2HP-UGP)
Table2-1 PartsList (SAL-1HP/2HP-UGP)
No. Name Part No. No. Name Part No.
1 Anti-vibration pad YW03005000000 15 Filterbarrellid
assembly -
2 Base BL26000202420 16 Controller holder BL26010241820
3 Lowerwelding block on
column - 17 Main switch* YE10200300000
4 Standing post BL26000202920 18 Control box BL21000101920
5 Upperwelding block on
column - 19 Alarmlight YE83305100200
6 Blower flange - 20 Filterbarrellid barrel YR10030000000
7 Air inlet pipe BL21000200320 21 Filterbarrellid -
8 Diaphragmvalve
connection pipe - 22 Air filter* YR50708000000
9 Vacuumbreaking
diaphragmvalve BY20015000050
23 Star nut YW09051600000
High pressure pipe 1HP BM30031000150 24 Filtercontainerseal
ring* YR10708000100
10
High pressure pipe 2HP BM30042000050 25 Spring clip* YW02003000400
11 Clip YW02000200000 26 Acryl BH32070000050
12 Steel wired plasticpipe YR60157000000 27 Seal ring YR40000400000
13 Filterfixing bracket - 28 Iron sheetof 4-hole
sight glass YW09000000400
14
Filterbarrelbase
fastener - 29 Filterbarrel BL26000203621
*means possiblebrokenparts.
** means easybroken part. and sparebackup issuggested.
Please confirm the versionofmanualbeforeplacingthe purchaseordertoguaranteethatthe
itemnumber ofthe sparepart isinaccordancewiththe realobject.

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2.2.3AssemblyDrawing(SAL-3.5HP/5HP-UGP)
Remarks:Pleaserefertomateriallist2.2.4forspecificexplanation ofthe Arabicnumbers
inpartsdrawing.
Picture2-3 AssemblyDrawing(SAL-3.5HP/5HP-UGP)