SICK RS25 Series User manual

EN
RS25
Register sensors
OPERATING INSTRUCTIONS

Operating instructions Register sensors RS25
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Reproduction of this document is only permissible within
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Modication or expurgation of this work is prohibited
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Operating instructions Register sensors RS25
Table of contents
Table of contents
1 General information........................................................................... 7
1.1 Informationregardingtheoperatinginstructions....................7
1.2 Explanationofsymbols.............................................................8
1.3 Limitationofliability..................................................................9
1.4 Scopeofdelivery.......................................................................9
1.5 Customerservice.................................................................... 10
1.6 ECdeclarationofconformity.................................................. 10
1.7 Environmentalprotection....................................................... 10
1.8 Warranty.................................................................................. 10
2 Safety ................................................................................................ 11
2.1 Correctuse.............................................................................. 11
2.2 Incorrectuse........................................................................... 11
2.3 Modicationsandconversions.............................................. 12
2.4 Requirementsforskilledpersonsand
 operatingpersonnel............................................................... 12
2.5 Operationalsafetyandparticularhazards........................... 12
2.6 Hazardwarningsandoperationalsafety.............................. 13
3 Identication .................................................................................... 14
3.1 Typelabel................................................................................ 14
3.1.1 Evaluationunit........................................................ 14
3.1.2 Opticalsensorhead................................................ 15
3.2 Typedesignation..................................................................... 15
4 Structure and function .................................................................... 16
4.1 Structure.................................................................................. 16
4.2 Function................................................................................... 17
4.3 Application.............................................................................. 18
4.4 Displayandoperatingelements............................................ 18
5 Transport and storage ..................................................................... 20
5.1 Transport................................................................................. 20
5.2 Transportinspection............................................................... 20
5.3 Storage.................................................................................... 21
6 Mounting .......................................................................................... 22
6.1 Mountingprocedure............................................................... 22
6.2 Requirementsatthemountingsite....................................... 22

Operating instructions Register sensors RS25
Table of contents
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7 Electrical connection....................................................................... 25
7.1 Safety....................................................................................... 25
7.2 Wiringnotes............................................................................ 25
7.3 Connectingtheregistersensorelectrically........................... 27
7.4 Connectiondiagrams............................................................. 28
7.4.1 Supplyvoltageconnectiondiagram...................... 28
7.4.2 Ethernetconnectiondiagram................................ 28
8 Commissioning................................................................................. 30
8.1 Stepstobeperformed........................................................... 30
8.2 SettingNodeID....................................................................... 31
8.3 Operationviatheevaluationunit.......................................... 32
8.3.1 Selectingparameters............................................. 32
8.3.2 Selectingoptions.................................................... 32
8.3.3 Changingthevalue................................................. 32
8.4 Checkingreectionquality/contrastquality......................... 33
8.5 IntegratingXDDleoftheregistersensorRS25
 intothecongurationprogram(XDDle).............................. 34
8.6 CongurationoftheregistersensorRS25........................... 34
8.6.1 Congurationprocedurewithoutkeycode........... 34
8.6.2 Congurationprocedureusingkeycode............... 34
9 Description of the operating modes and parameters................... 35
9.1 Overviewoftheoperatingmodes.......................................... 35
9.2 Idlemode................................................................................ 35
9.3 Oscilloscopemode................................................................. 36
9.4 Teach-inbackgroundmode.................................................... 37
9.5 Search/Teach-inkeycodemode........................................... 38
9.6 Teach-inprintingmarkmode................................................. 39
9.7 RUNmodewithoutkeycode.................................................. 40
9.8 RUNmodewithkeycode....................................................... 42
10 Operation using Ethernet Powerlink .............................................. 44
10.1 EthernetPowerlinkinterface................................................. 44
10.2 Cyclicalandacyclicaldataexchange.................................... 44
10.3 NetTime................................................................................... 45
10.4 Speed...................................................................................... 45
10.5 Mapping(Objectdictionary)................................................... 45

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Operating instructions Register sensors RS25
Table of contents
11 Cleaning and maintenance ............................................................. 46
11.1 Cleaning.................................................................................. 46
11.2 Maintenance........................................................................... 46
12 Troubleshooting ............................................................................... 47
12.1 Errorcodes.............................................................................. 47
12.1.1 Faultscausedbymountingorteaching-in............ 47
12.2 Returns.................................................................................... 48
12.3 Disposal................................................................................... 48
13 Repairs.............................................................................................. 48
14 Technical data.................................................................................. 49
14.1 Dimensions............................................................................. 49
14.1.1 Evaluationunit........................................................ 49
14.1.2 Opticalsensorhead................................................ 50
14.2 Optics/Performance............................................................... 50
14.3 Powersupply........................................................................... 51
14.4 Ambientconditions................................................................. 51
14.5 Structuraldesign.................................................................... 52
15 Accessories ...................................................................................... 53
15.1 Connectors.............................................................................. 53
15.1.1 Supplyvoltage......................................................... 53
15.1.2 Ethernetcables,RS25andRJ45.......................... 53
15.1.3 Ethernetcables,RS25toRS25............................. 54
Index .......................................................................................................... 55

Operating instructions Register sensors RS25
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Operating instructions Register sensors RS25
General information
1 General information
1.1 Information regarding the operating instructions
Theseoperatinginstructionsprovideimportantinformationonhowto
handletheRS25-WF334000andRS25-WL334000registersensorsfrom
SICKAG.Adherencetoallthespeciedsafetyinstructionsandguidelines
isaprerequisiteforworkingsafely.
Youmustalsocomplywithanylocalworksafetyregulationsandgeneral
safetyspecicationsapplicabletotheuseoftheregistersensor.
Ensurethatyoureadthroughtheseoperatinginstructionscarefullybefore
startinganywork.Theyconstituteanintegralpartoftheproductand
shouldbestoredinthedirectvicinityoftheregistersensorsotheyremain
accessibletopersonnelatalltimes.
Shouldtheregistersensorbepassedontoathirdparty,theseoperating
instructionsshouldbehandedoverwithit.
Danger of explosion at non-
observance of the safety
notes and incorrect handling –
RS25-WL334000
ATEX
DANGER!
Danger of explosion at non-observance of the safety
notes and incorrect handling RS25-WL334000!
Dangerofexplosionatnon-observanceoftheen-
closedsafetynotesandincorrecthandlingofthe
RS25-WL334000.
Forthisreason:
• Readandobservethefollowingsafetynotesforappli-
cationsinthepotentiallyexplosivearea:
• ATEXrelatedOperatinginstructionsfor
RS25-WL334000
• ATEXGeneralInformation/Safetyinstructions
• ATEXrelatedTechnicaldata.

Operating instructions Register sensors RS25
General information
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1.2 Explanation of symbols
Warnings Warningsintheseoperatinginstructionsareindicatedbysymbols.The
warningsareintroducedbysignalwordsthatindicatetheextentofthe
danger.
Thesewarningsmustbeobservedatalltimesandcaremustbetakento
avoidaccidents,personalinjury,andmaterialdamage.
DANGER
…indicatesasituationofimminentdanger,whichwill
leadtoafatalityorseriousinjuriesifnotprevented.
WARNING
…indicatesapotentiallydangeroussituation,whichmay
leadtoafatalityorseriousinjuriesifnotprevented.
CAUTION
…indicatesapotentiallydangeroussituation,whichmay
leadtominor/slightinjuriesifnotprevented.
ATTENTION
…indicatesapotentiallyharmfulsituation,whichmay
leadtomaterialdamageifnotprevented.
Tips and recommendations
NOTE
… highlights useful tips and recommendations as well as
information for efcient and trouble-free operation.

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Operating instructions Register sensors RS25
General information
1.3 Limitation of liability
Applicablestandardsandregulations,thelateststateoftechnological
developmentandmanyyearsofknowledgeandexperiencehaveallbeen
takenintoaccountwhenassemblingthedataandinformationcontainedin
theseoperatinginstructions.
Themanufactureracceptsnoliabilityfordamagecausedby:
• Failingtoobservetheoperatinginstructions
• Incorrect use
• Usebyuntrainedpersonnel
• Unauthorizedconversions
• Technicalmodications
• Useofunauthorizedspareparts/consumableparts.
Withspecialvariants,whereoptionalextrashavebeenordered,orowingto
thelatesttechnicalchanges,theactualdeliverymayvaryfromthefeatures
andillustrationsshownhere.
1.4 Scope of delivery
Thescopeofdeliveryincludesthefollowing:
RegistersensorRS25,calibratedinthefactory,comprisingof
• Evaluationunit
• Opticalsensorheadrmlyinstalledtoevaluationunitwithber-optical
cablesandsealed
• Optional:Accessories(→Page53,Chapter15).
Encloseddocumentationforthenon-ATEX-versionRS25-WF334000per
registersensor:
• Quickstart
EncloseddocumentationfortheATEXversionRS25-WL334000perregis-
tersensor:
• Quickstart
• ATEXGeneralInformation/Safetyinstructions
• ATEXrelatedTechnicaldata
• ATEXrelatedOperatingInstructions
Youcandownloadthefollowinglesonlineat"www.mysick.com/en/RS25":
• Operating Instructions RS25
• XDDle
• XDDexplanation.

Operating instructions Register sensors RS25
General information
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1.5 Customer service
Donothesitatetocontactourcustomerserviceshouldyourequireany
technicalinformation.
Pleaserefertothebackpageoftheseoperatinginstructionsforyour
agent'scontactdetails.
NOTE
Before calling, make a note of the type designation and
serial number to enable faster processing. You can nd
the type designation and serial number on the type label.
→SeePage 14, Chapter 3.1.
1.6 EC declaration of conformity
→ YoucandownloadtheECdeclarationofconformityonlinefrom
"www.mysick.com/en/RS25".
1.7 Environmental protection
→ SeePage48,Chapter12.3"Disposal".
1.8 Warranty
Repairsmayonlybecarriedoutbythemanufacturer.Anymanipulationor
modicationofthesensorwillinvalidatethemanufacturerwarranty.For
example:
• Openingthesensorhousing
• Removingtheber-opticcable
• Destructionofthecablesealontheber-opticcable

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Operating instructions Register sensors RS25
Safety
2 Safety
2.1 Correct use
TheRS25registersensorisanopto-electronicsensorintendedfornon-
contactrecognitionofprintmarksintheprintingindustry.→ Forexamples,
seePage18,Chapter4.3.
SICKAGassumesnoliabilityforlossesordamagearisingfromtheuseof
theproduct,eitherdirectlyorindirectly.Thisappliesinparticulartouseof
theproductthatdoesnotconformtoitsintendedpurposeandisneither
describednormentionedinthisdocumentation.
ATEX
TheRS25-WL334000registersensorissuitableforuseinenvironments
withpotentiallyexplosivegases;forexample,incaseswheredissolvedinks
areused.
TheRS25-WL334000registersensorisapprovedforthefollowingapplica-
tions:
• Evaluationunit:ATEXExII(2)G[ExopisGb]IIB
• Opticalsensorhead:ATEXExII2GExopisIIBT4Gb
• SICKAGassumesnoresponsibilityorliabilityfordamagesresultingfrom
theinstallationoftheRS25-WL334000inunintendedareas.
2.2 Incorrect use
TheRS25registersensordoesnotconstituteasafetycomponentaccord-
ingtotheECMachineryDirective(2006/42/EC).
TheRS25-WF334000registersensorsmustnotbeusedinexplosion
areas.
Anyotherusethatisnotdescribedascorrectuseisprohibited.
Neverinstallorconnectaccessoriesiftheirquantityandcompositionare
notclearlyspecied,oriftheyhavenotbeenapprovedbySICKAG.
WARNING
Danger due to incorrect use.
Anyincorrectusecanresultindangeroussituations.
Forthisreason:
• Registersensorsshouldbeusedaccordingtocorrect
usespecicationsonly.
• Allinformationintheseoperatinginstructionsmustbe
strictlycompliedwith.

Operating instructions Register sensors RS25
Safety
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2.3 Modicationsandconversions
Modicationsandconversionstotheregistersensorand/ortheinstallation
mayresultinunforeseeabledangers.
Technicalmodicationsandexpansionsmadetotheregistersensor
requirethepriorwrittenapprovalofthemanufacturer.
2.4 Requirements for skilled persons and operating personnel
WARNING
Riskofinjuryduetoinsucienttraining.
Improperhandlingmayresultinconsiderablepersonal
injuryandmaterialdamage.
Forthisreason:
• Allactivitiesshouldonlyeverbeperformedbydesig-
natedpersons.
Theseoperatinginstructionslistthetrainingrequirementsforthevarious
eldsofactivity,asfollows:
• Instructed personnel
Duringabriengbytheoperator,suchpersonshavebeeninstructed
abouttasksassignedtothemandaboutpotentialdangersintheevent
ofimproperaction.
• Skilled personnel
Duetotheirspecialisttraining,skills,andexperience,aswellastheir
knowledgeoftherelevantregulations,suchpersonsareabletoperform
tasksdelegatedtothemanddetectanypotentialdangersontheirown
initiative.
• Electricians
Duetotheirspecialisttraining,skills,andexperience,aswellastheir
knowledgeoftherelevantstandardsandprovisions,suchpersonsare
abletoperformworkonelectricalsystemsanddetectanypotential
dangersontheirowninitiative.
InGermany,electriciansmustmeetthespecicationsoftheBGVA3
WorkSafetyRegulations(e.g.MasterElectrician).Otherrelevantregula-
tionsapplicableinothercountriesmustbeobserved.
2.5 Operational safety and particular hazards
Pleaseobservethesafetynotesandthewarningslistedhereandinother
chaptersoftheseoperatinginstructionstoreducethepossibilityofrisksto
healthandavoiddangeroussituations.

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Operating instructions Register sensors RS25
Safety
2.6 Hazard warnings and operational safety
Light sender TheopticalsensorheadoftheRS25registersensorusesRGBlight.The
sensormeetsthecriteriaofriskgroup0accordingtoIEC62471:2006.
Nospecialmeasuresarerequired.

Operating instructions Register sensors RS25
Identication
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3 Identication
3.1 Type label
3.1.1 Evaluation unit
Thefollowingtypelabelislocatedonthebackoftheevaluationunit.
SICK AG
Erwin-Sick Str. 1
D-79183 Waldkirch
Made in Germany
1
23 54 6
789àß
Fig. 1: Type label evaluation unit
1 Dat-Code (JJ/WW) (YY/WW)
2 Material number
3 Type designation
4 Serial number
5 Performance characteristics e.g. supply voltage
6 2D matrix code
7 QS identication
8 CE mark
9 Protection class III
10 MAC address
11 Manufacturer address

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Operating instructions Register sensors RS25
Identication
3.1.2 Optical sensor head
Thefollowingtypelabelislocatedontheopticalsensorhead:
1
2
35
6
7
4
Fig. 2: Type label optical sensor head
1 Type designation
2 Material number
3 QS identication
4 CE mark
5 Serial number
6 Dat-Code (JJ/WW) (YY/WW)
7 Serial number as 2D matrix code
3.2 Type designation
TheRS25registersensorisavailableinthefollowingversions:
Type designation Description
RS25-WF334000 Non-ATEXversion,EthernetPowerlinkdatainterface
RS25-WL334000 ATEX-certiedversion,EthernetPowerlinkdatainterface
•Evaluationunit:ATEXExII(2)G[ExopisGb]IIB
•Opticalsensorhead:ATEXExII2GExopisIIBT4Gb
Table 1: Type designation

Operating instructions Register sensors RS25
Structure and function
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4 Structure and function
4.1 Structure
Evaluation unit
12
3
6
4
8
6
6
6
5
7
Fig. 3: Structure of the "RS25 register sensor – evaluation unit"
1 Connection optical sensor head receiver
2 Connection optical sensor head transmitter
3 Connection supply voltage
4 Connection Ethernet Powerlink
5 Connection Ethernet Powerlink
6 Fixing hole
7 Surface anodized free
8 Display and operating unit
Optical sensor head
12
3
5
4
5
30°
TW 10
Transmitter
Receiver
6
Fig. 4: Structure of the "RS25 register sensor – optical sensor head"
1 Optical axis transmitter
2 Optical axis receiver
3 Fiber-optic cable transmitter
4 Fiber-optic cable receiver
5 Fixing hole
6 Sensing range (TW) in mm

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Operating instructions Register sensors RS25
Structure and function
4.2 Function
TheRS25registersensorisanopto-electronicsensorintendedfor
non-contactrecognitionofprintmarksintheprintingindustry.
TheRS25registersensorconsistsofanevaluationunitandanopticalsen-
sorhead.Theopticalsensorheadisrmlyconnectedtotheevaluationunit
viaoneber-opticcableeachforthetransmitterandreceiver.
Theprintingindustryusesprintmarks,suchastriangles,forlateraland
longitudinalregistermonitoring.Theedgesaredetectedbytheregister
sensorRS25.
TheregistersensorRS25isconnectedtoEthernetPowerlink.Ethernet
Powerlinksuppliesahigh-resolutionNetTimeforsynchronizationviathe
network.AlldetectededgesaretransmittedfromtheRS25registersensor
tothePLCwiththeNetTimeasareference.
Inthisway,high-qualityinformationisprovidedtothePLC.ThePLCcancal-
culatethelateralandlongitudinaloffsetusingtheexacttimingoftherising
andfallingedges.Forlongitudinalmonitoring,thedistancesofthefront
edgesarecalculated.Forlateralmonitoring,thethicknessofthemarkis
comparedwiththethicknessofthepreviousmarks.
R
G
B
Very light blue colored paper/foil backround
Blue Pink BlackBright yellowBright blue Orange/Red
Individual thresholds
in memory
Mark
No.
ThresholdLED
Analog
Digital
output
Bad side register
Bad length register
Colorvalue
Fig. 5: Function of the RS25

Operating instructions Register sensors RS25
Structure and function
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4.3 Application
TheRS25registersensorissuitableforthefollowingapplicationswithin
theprintingindustry:
• Longitudinalandlateralregistercontrol
• Multicoloredregistercontrolinlow-contrastconditions,withandwithout
thekeycode
• Cut-offcontrol
Fig. 6: Applications – examples of print marks
4.4 Display and operating elements
1
2
3
54
6
7
Fig. 7: Display and operating elements
1 Display
2 Pushbuttons
3 LED function indicator (green) "Eth, Link and Act"
4 LED function indicator (green) "Eth, Link and Act"
5 LED function indicator (green/red) "S/E"
6 LED function indicator (yellow) "MF"
7 LED function indicator (green) "Power"

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Operating instructions Register sensors RS25
Structure and function
Function indicators (LEDs) Function indicator Description
Power Supplyvoltageavailable.
•GreenLED:
Normaloperation/Supplyvoltageon
•LEDoff:Nooperation
MF Withoutfunction
S/E EthernetPowerlinkconnectiondisplay
•GreenLED:EthernetPowerlinkconnectioncorrectly
connected
•RedLED:FaultyEthernetPowerlinkconnection
Eth/Link(x2) Ethernetconnectiondisplay
•GreenLED:Ethernetconnectionavailable
•LEDoff:NoEthernetconnectionavailable
Eth/Act(x2) Datatransferdisplay
•GreenLED:Datatransfer
•LEDoff:Nodatatransfer
Table 2: Function indicators (LEDs)
Symbols for modes Theregistersensordistinguishesbetweenthemodes"Operation","Com-
missioning"and"ParameterizationandDiagnosis".
Symbol Description
RUN TheRUNsymbolisdisplayedinoperatingmode.
SET TheSETsymbolisdisplayedincommissioningmode.
Commissioningcomprisesthefollowingsteps:
•Checkreectionquality/contrastquality.
•Teach-inbackground
•Teach-inkeycode
•Teach-inprintmarks
MEN TheMENsymbolisdisplayedincongurationanddiagnos-
ticmodes.
Table 3: Symbols for modes
Pushbuttons Pushbutton Description
•Selectmenu,parameter,oroption.
•Reducevalue.
•Selectmenu,parameter,oroption.
•Increasevalue.
SET •Switchtothe"Menu"level.
•Switchtothenext-lowestmenulevel.
•Saveparameterchange.
•Conrmselection.
ESC •Shortpress:Exitparameterswithoutsaving.Switchto
thenext-highestmenulevel.
•Longpress:Exitparameterswithoutsaving.Switchto
thebargraphdisplay.
Table 4: Pushbuttons

Operating instructions Register sensors RS25
Transport and storage
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5 Transport and storage
5.1 Transport
Improper transport
ATTENTION
Damage to the register sensor due to improper
transport
Considerablematerialdamagemayoccurintheeventof
impropertransport.
Forthisreason:
• Registersensorsshouldonlybetransportedbytrained
specialiststaff.
• Theutmostcareandattentionisrequiredatalltimes
duringunloadingandtransportationoncompany
premises.
• Notethesymbolsonthepackaging.
• Donotremovepackaginguntilimmediatelybeforeyou
startmounting.
5.2 Transport inspection
Improper transport Upondelivery,pleasecheckthedeliveryforcompletenessandforanydam-
agethatmayhaveoccurredduringtransportation.
Inthecaseoftransportationdamagethatisvisibleexternally,proceedas
follows:
• Donotacceptthedeliveryoronlydosoconditionally.
• Notethescopeofdamageonthetransportdocumentsoronthetrans-
portcompany'sdeliverynote.
• Submitacomplaint.
NOTE
Complaints regarding defects should be led as soon
as these are detected. Claims for replacement due to
damage are only valid before the applicable complaint
deadlines.