SKF Lincoln 85307 User manual

Installation instructions
Model ; Progressive line system
Electronic lubrication control unit
Date of issue July 
Form number 
Version 

Contents
Description. . . . . . . . . . . . . . . . . . . . . . . 
Features . . . . . . . . . . . . . . . . . . . . . . . . . 
Specifications . . . . . . . . . . . . . . . . . . . 
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Operational precautions . . . . . . . . . . . . . 
Explanation of signal words
for safety . . . . . . . . . . . . . . . . . . . . . . . . . 
Keypad layout . . . . . . . . . . . . . . . . . . . 
Panel description . . . . . . . . . . . . . . . . . 
Progressive line setup with
no monitoring . . . . . . . . . . . . . . . . . . . . 
Running system. (Pump run) . . . . . . . . . 
Running system. (Pump pause) . . . . . . . 
Progressive line system
fault indications. . . . . . . . . . . . . . . . . . . . 
Progressive line system wiring
diagram - no sensors . . . . . . . . . . . . . . . 
Progressive line system
with monitoring. . . . . . . . . . . . . . . . . . . 
Progressive line system with
run and pause time only -
with reservoir monitoring. . . . . . . . . . . . 
Run mode . . . . . . . . . . . . . . . . . . . . . . 
Running system. (Pump run) . . . . . . . 
Running system. (Pump pause) . . . . . 
Progressive line system using
Run cycle counter with reservoir
monitoring . . . . . . . . . . . . . . . . . . . . . . . 
Run cycle mode. . . . . . . . . . . . . . . . . . 
Running system. (Pump run) . . . . . . . 
Running system. (Pump pause) . . . . . 
Progressive line system
fault indications. . . . . . . . . . . . . . . . . . . . 
Progressive line system
wiring diagram with sensors . . . . . . . . . 
Warranty . . . . . . . . . . . . . . . . . . . . . . . . 


Description
Controller  is a universal electronic
control unit compatible with dual line, single
line parallel and progressive lubrication
systems. It gives flexibility and control over
traditional single line systems.
Controller layout displays what is
happening and quickly diagnoses problems.
Simple information is required when
programming controller so that operator can
focus on particular system in use.
Features
• Runs progressive, single line and dual
line lubrication systems.
• Timing intervals from  seconds to
 hours.
• Cycle counting.
•  V to  V operation.
• Short circuit/open circuit detection with
audible warning.
• External fault lamp drive (Flash or
steady output).
• Low level reservoir monitoring.
• Two sensor switch inputs.
• Visual and audible fault indication.
• Non-volatile memory.
• Built in “blown fuse” indicator.
•  digit LED display indicates exact
status of system.
• Simple setup procedure.
• Test mode allows testing of all circuits
connected to controller.
• Practical housing with mounting
bracket.
Specifications
Voltage  V
to  V
Current drain  ma maximum (no load)  ma nominal
Pump output 7A rms. maximum
Lamp output 3A maximum
Switching Solid state short circuit protected
Fuse 8 Amp fast blow 0.79 in (20 mm) glass
Connection 14 way MOLEX MINIFIT - JR
Communications RS232 Type
Dimensions 2.8 in X 5.7 in X 1.5 in (70 mm X 145 mm X 38 mm) 1)
Weight 0.66 lbs (300 g)
Protection IP54
Temperature range 5 °F to 122 °F (-15 °C to 50 °C)
) Includes mounting bracket.


Safety
Read and carefully observe operating
instructions before unpacking and operating
equipment. Equipment must be operated,
maintained and repaired exclusively by
persons familiar with operating instructions.
Local safety regulations regarding
installation, operation and maintenance
must be followed.
Operate equipment only after safety
instructions and this service manual are
fully understood.
Operational
precautions
User must have total understanding of
controller specifications. Never connect any
other voltage supply other than specified in
manuals contained within.
Operator/owner must ensure installation
or inspections are executed by authorized
personnel who have thoroughly read
operating instruction manual.
Any setting up or work on controller must
be done while machine is off. Machine must
be in position that will not cause harm to any
person should machine be switched on for
setting up of controller. In the event that the
machine needs to be on for setting up of
controller, it must be under condition that
operator or personnel working on machine
are advised.
Never switch machine on without prior
knowledge of operator/owner or somebody
that has full knowledge of machines
operation.
WARNING
• Never weld on machine while main
switch of machine is on. Ensure main
switch is off and correctly tagged.
Welding on machine can cause
serious damage to controller.
• Do not alter or modify any part of
controller.
• Ensure controller is mounted in
suitable area.
• Do not mount controller near an area
with excessive heat.
• Always use right specified fuse rating
for controller.
• Never exceed voltage rating of
controller.
• Never expose controller to direct
sunlight.
• Never expose controller to water or
other substances.
Explanation of signal
words for safety
NOTE
Emphasizes useful hints and
recommendations as well as
information to prevent property damage
and ensure efficient trouble-free
operation.
CAUTION
Indicates a dangerous situation that can
lead to light personal injury if
precautionary measures are ignored.
WARNING
Indicates a dangerous situation that
could lead to death or serious injury if
precautionary measures are ignored.
DANGER
Indicates a dangerous situation that will
lead to death or serious injury if
precautionary measures are ignored.


Fig. 
Keypad layout
Item Description
Enter button
2Run/Pause
3 Setup indicator
4 Mounting bracket
5 LED display
6 Cycle indicator
7 Second indicator
8 Minute indicator
9 Hour indicator
10 Select value down or silent buzzer
11 Blown fuse indicator
12 Fuse holder 8A
13 Power positive/negative
14 Ignition input/Aux power
output positive
15 Sensor 1 positive/negative
16 Sensor 2 positive/negative
17 External lamp
18 Reservoir sensor connection
19 Pump motor positive/negative
20 RS 232 connection
21 Reservoir low level status indicator
22 Sensor 2 status indicator
23 Sensor 1 status indicator
24 Pump status indicator
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24


Panel description
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
SLS = single line systems
PLS = Progressive line systems
dls = dual line systems
n-O = normally open (sensors)
n-C = normally closed (sensors)


Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
L -S = External lamp steady (continues supply)
L -F = External lamp flashing (pulsed supply)
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
nFE = non fatal error (pump continues on Low Level Fault)
r= Run time in cycles
P = Pause time in seconds, minutes or hours


Fig. 
sec
min
hrs
cyc
SETUP
F = Fault time in seconds, minutes or hours
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
Fig. 
sec
min
hrs
cyc
SETUP
U= Vent time in seconds, minutes or hours
rCC = Run cycle counter
Fig. 
sec
min
hrs
cyc
SETUP
YES = Confirms program changes
tSt = Test mode for checking installed devices


Fig. 
sec
min
hrs
cyc
SETUP
t= Time out or dwell time for sensors
Fig. 
sec
min
hrs
cyc
SETUP
FE = fatal errors (pump stops on Low Level Fault)
Fig. 
sec
min
hrs
cyc
SETUP
nO = Do not select selection
Fig. 
sec
min
hrs
cyc
SETUP
r= Run time in seconds, minutes or hours
Fig. 
sec
min
hrs
cyc
SETUP
.= Standby mode


Progressive line system with no monitoring
 To enter setup mode press and hold ENTER while switching on
power source to controller.
 Release ENTER and red LED next to SETUP illuminates. Green
LED next to PUMP flashes. PLS (progressive line systems)
appears in display.
 Press ENTER to confirm use of progressive line systems
(Fig.  A).
 P (pause) appears in display. Press to change time (Fig.  B).
LED changes from seconds to minutes to hours. Amount in
display indicates what pause time functions at when applied.
 Press ENTER to confirm pause time. In example, pause time of
 hours is confirmed (Fig.  C).
Fig. 
STEP 1
STEP 5
A B C


Fig. 
 R (run) appears in display. Press to change time (Fig.  A).
LED changes from seconds to minutes to hours. Amount in
display indicates what run time will be.
 Press ENTER to confirm run time. In example, run time of
 minutes is confirmed (Fig.  B).
A B


Fig. 
 With run time confirmed, select  or ∇to verify sensor
use (Fig.  A). Press  or ∇until nO appears in display.
Green LED flashes next to PROXY  indicating sensor part of
setup procedure.
 Press ENTER to select nO and PROXY  will not
be setup (Fig.  B).
 Press ENTER again on setup procedure to omit PROXY  and
green LED on RESERVOIR begins to flash.
 Push ENTER to confirm nO for low level monitoring (Fig.  C).
A B C


 L - F (lamp flashing) appears in display. This option is for an
external warning lamp to be installed. Typically this function is
used if monitoring is installed.
Press and status changes from L - F (lamp flashing) to
L - S (lamp static).
L - F is a pulsed output supply and L -S is a constant
output supply.
 With no monitoring used, press ENTER with either choice
selected to move to next part of programming (Fig.  A).
 tSt appears in display indicating test mode of setup procedure.
Press for pump to start turning (Fig.  B). Correct pump from
turning in wrong direction by changing polarity of wiring.
If all is correct, turn off power supply to controller.
Fig. 
NOTE
tSt must display before switching off power to unit. System does
not save changes if power to unit is turned off during any part of
programming. tSt must appear in display for changes to be
confirmed.
A B


Running system (pump run)
Run time display when controller is switched on. Time appears from
actual time set and counts down to zero. Green LED indicates
minutes (Fig. ). Green LED next to PUMP flashes to indicate pump
is turning or pumping.
Fig. 
Running system (pump pause)
Controller goes into pause time when it has reached required run
time (Fig. ). Pause time counts down from what it was setup for to
zero and then resumes run time. Green LED is steady next to PUMP
while in pause mode indicating pump is there but not turning.
Fig. 
S
TEP 5


Diagram 
Wiring diagram without sensors
-
-
-
-
Amp
8
P2
RES
IGN
P1
12
V
24
V
M
+
+
+
IGNITION
M
2
1
1)
2)
Item Description
 Motor
2Ignition
) Top row represents back of controller.
) Bottom row represents front of controller.


Progressive line system with monitoring
Progressive line system with run and pause time only -
with reservoir monitoring
Fig. 
 Refer to steps - on pages  and .
 Select or ∇until YES appears in display to verify use of sensor
(Fig.  A). Green LED flashes next to PROXY  indicating sensor
part of setup procedure.
 Press ENTER to select YES and PROXY  enters setup procedure.
 t (time out) appears in display indicating alarm will activate if
sensor does not send signal to controller within set time. This
function is used when flow proximity sensor is installed on feeder.
Within feeder, piston activates sensor and sends signal to
controller. Controller resets time out and starts counting down to
start monitoring process. This function continues to work while in
RUN mode. Set time out greater than cycle time of specific feeder.
This depends on type of pump being used.
Press to increase time out to desired setting.
 Press ENTER to confirm. In example, time out of  seconds is
confirmed (Fig.  B).
STEP 9
STEP 9
A B


Fig. 
 n-O (normally open) appears in display. This is indicates if sensor
is normally open or normally closed.
 Press to choose between n-O or n-C.
 Press ENTER to confirm choice (Fig.  A).
 nO appears in display. Green LED on PROXY  illuminates.
If nd proxy is necessary, proceed by pushing .
 Press ENTER to confirm and proceed setup for PROXY .
 For one sensor, press until nO appears in display.
 Press ENTER to confirm (Fig.  B).
STEP 9
STEP 11
AB


Fig. 
 nO appears in display. Green LED on reservoir illuminates
(Fig.  A). In setup procedure, there is an option of selecting low
level detection.
Should low level detection not be required, push and
select nO.
 Press ENTER to confirm.
 For this example, press until YES appears in display.
 Press ENTER to confirm (Fig.  B).
 n-O (normally open) appears in display. This indicates sensor is
normally open or normally closed. Press to choose between
n-O or n-C.
 Press ENTER to confirm choice (Fig.  C).
STEP 9
STEP 13
NOTE
 second delay on start up takes place when using low level
sensor to ensure paddle assembly is in correct position.
Sensor immediately activates on low level after  seconds of
running. Low level warning displays when unit reaches pause
status.
A B C


Fig. 
 FE (fatal error) or nFE (non fatal error) appears in display.
FE (fatal error) is for pump to stop on low level warning. This is
typically used on pumps with reservoir capacities of . gal to
. gal (1 to 10 l). It is preferred to stop pump at low level in order
to maintain layer of grease above pump element area. This helps
by not allowing air pocket to form around pump element when
filling up reservoir.
nFE (non fatal error) is typically used on larger pump reservoirs
with substantial distance from pump tube to bottom
of reservoir.
Select choice and press ENTER (Fig.  A).
 L - F (lamp flashing) appears in display. This option is for external
warning lamp to be fitted. Typically if monitoring is installed, this
function is used.
Press to change status from L - F (lamp flashing) to
L - S (lamp static). L - F is a pulsed output supply and L -S is a
constant output supply.
 Press ENTER to move onto next part of programming (Fig.  B).
STEP 9
STEP 15
A B


Fig. 
 tSt appears indicating test mode of setup procedure. Press and
pump starts turning (Fig. ). Correct pump turning in wrong
direction by changing polarity of wiring. It is possible to check all
other sensors by energizing them manually and watching if green
LED illuminates in process. If LED does not illuminate, there is
either problem with wiring or setup procedure.
If all is correct, turn off power supply to controller.
NOTE
tSt must appear before switching off power to unit. System does
not save changes if power to unit is turned off during any part of
programming. tSt must appear in display for changes to be
confirmed.
