SKF LINCOLN 85831 User manual

Electric vent valve assembly
85831, 85832, 85833, 85834, 85835, 85836,
for use with FlowMaster II AC electric pumps on
drum cover 85757 120 lb. and 85758 400 lb. drum
Assembly guide
Date of issue December 2012
Form number 404475
Section C8
Page 368A
Read manual prior to installation or use
of this product. Keep manual nearby for
future reference. Failure to follow
instructions and safety precautions may
result in death or serious injury.
Danger

Contents
Safety .................................................................................. 3
Use of this manual ................................................................ 3
Overview.............................................................................. 3
General description and information ..................................... 3
Assembly ............................................................................. 4
Parts ................................................................................... 6
Lincoln industrial standard warranty ..................................... 9
2

Safety
Read and carefully observe these installation
instructions before installing, operating or
troubleshooting the assembly. The assembly
must be installed, maintained and repaired
exclusively by persons familiar with the
instructions.
Install the assembly only after safety
instructions and this guide have been read
and are completely understood.
Adequate personal protection must be
used to prevent splashing of material on the
skin or in the eyes.
Always disconnect power source (elec-
tricity, air or hydraulic) from the pump when
it is not being used.
This equipment generates very high
grease pressure. Extreme caution should be
used when operating this equipment as
material leaks from loose or ruptured com-
ponents can inject fluid through the skin and
into the body. If any fluid appears to pene-
trate the skin, seek attention from a doctor
immediately.
Do not treat injury as a simple cut. Tell
attending doctor exactly what type of fluid
was injected.
Any other use not in accordance with
instructions will result in loss of claim for
warranty or liability.
• Do not misuse, over-pressurize, modify
parts, use incompatible chemicals, fluids,
or use worn and/or damaged parts.
• Do not exceed the stated maximum
working pressure of the pump or of the
lowest rated component in your system.
• Always read and follow the fluid manufac-
turer’s recommendations regarding fluid
compatibility, and the use of protective
clothing and equipment.
• Failure to comply may result in personal
injury and/or damage to equipment.
Table 1
Model Power source Drum size
85831 230 V AC 120 lbs. (54 kg)
85832 230 V AC 400 (181 kg)
85833 120 V AC 120 lbs. (54 kg)
85834 120 V AC 400 (181 kg)
85835 24 V DC 120 lbs. (54 kg)
85836 24 V DC 400 (181 kg)
Use of this manual
Overview
This manual details the procedure that must
be followed while installing,the electric vent
valve assembly on a 120 lb. (54 kg) or
400 lb. (181 kg) drum with a FlowMaster II
rotary driven AC electric pump.
All required parts, tools, and equipment
needed to complete the installation of the
electric vent valve assembly are defined and
listed within this manual.
Review of the parts list and nomenclature
is recommended before starting
disassembly or operation.
General description
and information
The electric vent valve assembly is intended
to be used with a drum mounted
FlowMaster II electric pump in a Centro-
Matic lube system. The 2-way normally
open solenoid vent valve is to be wired in
parallel with the motor on an electric
FlowMaster II pump. See wiring diagram in
appropriate pump owner’s manual.
Inspection
If over pressurizing of the equipment is
believed to have occurred, contact the
factory authorized warranty and service
center nearest you for inspection of the
pump.
Specialized equipment and knowledge is
required for repair of this pump.
Annual inspection by the factory
authorized warranty and service center
nearest you is recommended.
Damaged Pumps
Do not use any pump that appears to be
damaged, badly worn or operates
abnormally. Remove the pump from service
and contact the factory authorized warranty
and service center nearest you for repairs.
A list of authorized warranty and
service centers is available upon request.
3

Fig. 1
Assembly
Vent valve
1 Fasten pump to drum cover.
2 Assemble hex nut (2) and gasket (3) to
vent tube (1). Refer to figure 1.
3 Insert end of vent tube (1) through drum
cover (24).
13
14 15
16
17
11
Fig. 2
4 Refer to figure 1 and align vent
fitting (5).
5 Tighten hex nut (2) securely against
bottom of drum cover (24).
6 Insert and thread external run tee (7)
into pump outlet (25) as shown
in figure 1.
7 Thread check assembly (8, 9) into
external run tee (7).
Solenoid vent valve
1 Refer to figure 2 and thread the street
elbow (11) onto the reducer nipple (17)
and tighten hand tight.
2 Insert reducer nipple (17) into block valve
(15) and tighten hand tight.
3 Thread adapter (16) into block
valve (15).
4 Insert adapter (14) into block valve (15)
5 Position the assembled solenoid valve
(15) on the drum cover (24) or
bracket (26).
8 Refer to figure 1 and thread elbow (11)
into check assembly (9).
12
1
2
3
24
4
5
6
7
8
9
10
11
25
6 Place lock washers (18) on hex head
screws (19).
24
26
15
18
19
Fig. 3
!Notice
If mounting on 120 lb. (54 kg)
drum, solenoid valve (15) will mount on
bracket (26). If mounting on 400 lb.
(181 kg) drum, solenoid valve (15) will
mount directly to drum cover (24).
End of procedure
4

18
19
24
Fig. 4
7 Insert hex head screws (19) through
drum cover (24) or bracket (26) and
into the solenoid vent valve (15).
8 Tighten hex head screws (19).
9 Refer to page 3, figure 1 and connect
hose assembly (12) to both elbows (11).
10 Assemble hose assembly (10) to elbow
(13) and to vent fitting (5).
11 Thread safety unloader (6) into internal
run tee (7) and align as shown. Refer to
page 4, figure 1.
12 Connect hose assembly (4) to safety
unloader (6) and to vent fitting (5).
End of procedure
5

Parts list
Item no. Description Part no. Quantity
1 Vent tube See below 1
2 Hex nut, 7/8–14 12538 1
3 Gasket 31010 1
4 Hose assembly 272711 1
5 Vent fitting 272717 1
6 Safety unloader, 4,000 psi (275 bar) 272722 1
7 Male run tee, 1/4 NPTF 276370 1
8 Adapter 12213 1
9 Check assembly 81938 1
10 Hose assembly 270726 1
11 Street elbow, 1/4 NPTF 277439 2
12 Hose assembly 277441 1
13 Elbow, 1/2 NPTF 12134 1
14 Adapter 12989 1
15 Solenoid vent valve See below 1
16 Adapter 12018 1
17 Reducer nipple 14727 1
18 Lock washer, 5/16 66246 2
19 Hex head screw, 5/16–18 x 1/250034 2
20 DIN connector 276904 1
21 Solenoid coil See below 1
22 Cartridge valve 276899 1
23 Vent valve body 276901 1
Non–common repair parts
Model Power Drum Part number
Vent tube Solenoid valve Solenoid coil
85831 230 V AC 120 lb. (54 kg) 67290 276969 276967
85832 230 V AC 400 lb. (181 kg) 67341 276969 276967
85833 120 V AC 120 lb. (54 kg) 67290 276968 276965
85834 120 V AC 400 lb. (181 kg) 67341 276968 276965
85835 24 V DC 120 lb. (54 kg) 67290 276903 276900
85836 24 V DC 400 lb. (181 kg) 67341 276903 276900
1) Included in 275186 repair kit
2) Included in 277723 repair kit
6

1
4
5
6
7
8
9
10
11
12
13 14 15
16
17
11
18
19
2
3
Fig. IPB 1
7

12
13
14 15
16
17
11
18
1
2
3
4
5
6
7
8
9
10
11
19
Fig. IPB 2
8

Lincoln industrial
standard warranty
Standard limited warranty
Lincoln warrants the equipment manufac-
tured and supplied by Lincoln to be free from
defects in material and workmanship for a
period of one (1) year following the date of
purchase, excluding there from any special,
extended, or limited warranty published by
Lincoln. If equipment is determined to be
defective during this warranty period, it will
be repaired or replaced, within Lincoln’s sole
discretion, without charge. This warranty is
conditioned upon the determination of a
Lincoln authorized representative that the
equipment is defective. To obtain repair or
replacement, you must ship the equipment,
transportation charges prepaid, with proof
of purchase to a Lincoln Authorized Warran-
ty and Service Center within the warranty
period.
This warranty is extended to the original
retail purchaser only. This warranty does not
apply to equipment damaged from accident,
overload, abuse, misuse, negligence, faulty
installation or abrasive or corrosive material,
equipment that has been altered, or equip-
ment repaired by anyone not authorized by
Lincoln. This warranty applies only to equip-
ment installed, operated and maintained in
strict accordance with the written specifica-
tions and recommendations provided by
Lincoln or its authorized field personnel.
This warranty is exclusive and is in lieu
of any other warranties, express or im-
plied, including, but not limited to, the
warranty of merchantability or warranty
of fitness for a particular purpose. War-
ranty on items sold by Lincoln, but not
manufactured by Lincoln are subject to
the warranty consideration, if any, of their
manufacturer (such as hoses, hydraulic
and electric motors, electrical controllers,
etc.) Assistance in making such warranty
claims can be offered as required.
In no event shall Lincoln be liable for inci-
dental or consequential damages. Lincoln’s
liability for any claim for loss or damages
arising out of the sale, resale or use of any
Lincoln equipment shall in no event exceed
the purchase price. Some jurisdictions do
not allow the exclusion or limitation of inci-
dental or consequential damages, therefore
the above limitation or exclusion may not
apply to you.
This warranty gives you specific legal
rights. You may also have other rights that
vary by jurisdiction.
Customers not located in the Western
Hemisphere or East Asia: Please contact
Lincoln GmbH and Co. Kg, Walldorf,
Germany, for your warranty rights.
Special limited warranties
Special limited 2 year warranty
sl-v series, single injectors-85772,
85782, replacement injectors-85771,
85781 and the DC electric FlowMaster II
Lincoln warrants the DC electric FlowMaster
II and SL-V Injector series to be free from
defects in material and workmanship for two
(2) years following the date of purchase. If
an injector model (single or replacement) is
determined to be defective by Lincoln, in its
sole discretion, during this warranty period,
it will be repaired or replaced, at Lincoln’s
discretion, without charge.
Special limited 5 year warranty
series 20, 25, 40 bare pumps, DC electric
FlowMaster II, pmv bare pumps, heavy
duty and 94000 series bare reels
Lincoln warrants series 20, 25, 40 bare
pumps, pmv bare pumps, heavy duty
(82206), mini bench (81133, 81323), and
all 94000 LFR series (single arm and dual
arm) bare reels to be free from defects in
material and workmanship for five (5) years
following the date of purchase. If equipment
is determined by Lincoln, in its sole discre-
tion, to be defective during the first year of
the warranty period, it will be repaired or re-
placed at Lincoln’s discretion, without
charge. In years two (2) and three (3), the
warranty on this equipment is limited to re-
pair with Lincoln paying parts and labor
only. In years four (4) and five (5), the war-
ranty on this equipment is limited to repair
with Lincoln paying for parts only.
Lincoln Industrial contact information
To find Lincoln Industrial’s nearest service
center in the United States, call customer
service at 314-679-4200. For international
callers dial 01-314-679-4200. You may
also use our website lincolnindustrial.com.
9

® SKF is a registered trademark of the SKF Group.
® Lincoln is a registered trademark of Lincoln Industrial Corp.
™ FlowMaster II is a trademark of Lincoln Industrial Corp.
™ Centro-Matic is a trademark of Lincoln Industrial Corp.
Mobil is a trademark of Exxon Mobil Corp.
Loctite is a registered trademark of Henkel Corp.
© SKF Group 2012
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis-
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF PUB LS/I4 13474 EN · December 2012 · Form 404475
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