Soundoff Signal nFUSE User manual

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
1.
TABLE OF CONTENTS
PAGE CONTENT
1 COMPONENTS/ CONTENTS
2 TECHNICAL SPECIFICATIONS
3 POWER SPECIFICATIONS
4-6 MOUNTING
FIXED HEIGHT BRACKETS AND HOOK,
HEADACHE RACK, & PERMANENT MOUNT
7 GASKET MOUNTING INSTRUCTIONS
8-13 ELECTRICAL INSTALLATION
14,15 PHOTO SENSOR
16 CONTROL HARNESS
17,18 LIGHT MODULE LOCATIONS
19 DRIVER MODULE REPLACEMENT
20 NFUSE TROUBLESHOOTING
21 CONNECTION OF BREAKOUT BOX TO SOUNDOFF SIGNAL
SIRENS
22 REPLACEMENT PARTS
23 WARRANTY AND RETURN GOODS PROCEDURE
• To view the full Software Revision History click the in the
upper right hand corner of the SoundOff Lightbar Congurator
application.
• Warning devices are strictly regulated and governed by Federal, State
and Municipal ordinances. These devices shall be used ONLY on approved
vehicles. It is the sole responsibility of the user of these devices to ensure
compliance.
• DO NOT install this product or route any wires in the Air Bag Deployment
Zone. Refer to your vehicle Owner’s Manual for the location of any air
bag deployment zones.
• DO NOT connect this device to a strobe power supply. This product is
self-contained and does not require an external power supply.
Important Information:
!
WARNING
This product contains high intensity LED devices. To
prevent eye damage, DO NOT stare into the light
beam at close range.
IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand all
instructions and warnings before proceeding with the installation of this product.
Ensure that the manual and any warning cards are delivered to the end user of
this equipment. Proper installation of the lightbar requires the installer to have
a thorough knowledge of automotive electronics, systems, and procedures.
Lightbars provide an essential function of an effective visual warning system.
The use of the lightbar does not insure that all drivers can or will abide by or
react to an emergency warning signal, especially at high rates of speeds or
long distances. The operator of the vehicle must never take the right of way for
granted and it is the operator’s responsibility to proceed safely. The effectiveness
of the lightbar is highly dependant on the correct mounting and wiring. The
installer must read and follow the manufacturer’s installation instructions and
warnings in the manual. The vehicle operator should verify daily that the lightbar
is securely fastened to the vehicle and properly functioning before operating
vehicle. The lightbar is intended for use by authorized personnel only. It is the
user’s responsibility to ensure they understand and operate the emergency
warning devices in compliance with the applicable city, state and federal laws
and regulations. SoundOff Signal assumes no liability for any loss resulting from
the use of this warning device.
Components/Contents
Standard Equipment:
1 - nFUSE™ LED Lightbar built to your specications
1 - Breakout Box
1 - 24 Pin Harness
Other Parts that may be included depending on your conguration:
1 - Vehicle Specic Hook Kit w/ Hardware*
2 - Fixed Height Mounting Brackets w/ Hardware or
1 - Flat Mount Hardware Kit or
2 - Headache Brackets w/ Hardware
*Kits will vary with each lightbar depending on vehicle specied on order form.
Unpack Lightbar
1. Remove the lightbar from box and packaging.
2. Save packaging for later shipping.
3. Check components/contents.
4. Please reference these instructions for proper wiring and installation.
Tools Required for Installation
• 7/16“ Socket with ratchet
• Phillips Head Screwdriver
• Drill bit #30
1.800.338.7337 / www.soundo󰀨signal.com
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION
FRONT
GASKET MOUNTING INSTRUCTIONS
LED MODULE
6 LED SINGLE COLOR
12 LED DUAL COLOR
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
2.
FLASHING = AVERAGE
STEADY ON (100%) = PEAK
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
INPUT VOLTAGE RANGE 10-32Vdc
INPUT VOLTAGE RANGE -40
˚ C to +65 ˚ C (-40 ˚ F to +149 ˚ F)
ELECTRICAL PROTECTION
Reverse Polarity
Transient Voltage
Over-Voltage
High-Temperature Thermal Fold-back
WIRING Power Cable: 15ft. 10AWG Wires (+) Red and (-) Black, 22AWG (Data) Green
25ft. 10AWG Wires (+) Red and (-) Black, 22AWG (Data) Green
MATERIAL Aluminum Base, polycarbonate outer lenses, ASA/PC top cover.
STANDBY CURRENT
(Per Module)
IGNITION ON: 0.20 Amps
IGNITION OFF: 0.0002 Amps
OVERALL DIMENSIONS 1.1"H X 10.6"D
ROOF ATTACHMENTS 1/4" bolt Stainless A2
LENGTH # OF INBOARDS MAX CURRENT
@ 12.8V
MAX CURRENT
@ 25.6V
36" 8 14 Amps 7 Amps
42" 10 16 Amps 8 Amps
48" 12 18 Amps 9 Amps
54" 14 20 Amps 10 Amps
60" 16 22 Amps 11 Amps
72" 20 26 Amps 13 Amps
TOP VIEW
BOTTOM VIEW
TOP VIEW (LENS REMOVED)
TECHNICAL SPECIFICATIONS
C
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
3.
TOP VIEW
BOTTOM VIEW
TOP VIEW (LENS REMOVED)
TECHNICAL SPECIFICATIONS
C
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
POWER SPECIFICATIONS
Input Voltage Range: 10 - 32 Vdc
Light Bar Component Current Draw
(Average = Flashing)
Power Consumption
(Watts)
Standby Current
Ignition ON Ignition OFF Ignition ON Ignition OFF
0.010 Amps
0.002 Amps
0.13 Watts
0.03 Watts
Reverse Polarity Protected
Load Dump Protected
Wiring
Power Cable
15ft 10 AWG Wires, (+) Red, (-) Black
25ft 10 AWG Wires, (+) Red, (-) Black
Data Cable
15ft 22 AWG Wire, Green
25ft 22 AWG Wire, Green
TOP VIEW WITH COVERS ON
CORNER MODULE
TOP VIEW WITH COVERS OFF
INBOARD LED MODULES
BOTTOM VIEW
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION
REAR
FRONT
GASKET MOUNTING INSTRUCTIONS
LED MODULE
6 LED SINGLE COLOR
12 LED DUAL COLOR
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
TOP VIEW
BOTTOM VIEW
TOP VIEW (LENS REMOVED)
TECHNICAL SPECIFICATIONS
C
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
4.
Figure 2.
Long T-Slot Bolts 2x
1.5° Wedge
(use if necessary)
Metal Nut Bracket
Mounting Foot
Hook Bracket
Cover Door
Rubber Pad
Lock Nut
Washer
Hook Bracket
Bolt 2x
Hook Bracket
Flat Washer 2x
Plastic
Washer 2x
Retainer Plate
8-32 bolt
Short T-Slot Bolts 2x
Screws 4x
1/4" - 1/2" Gap Required
Figure 3.
Figure 1.
FIXED HEIGHT BRACKETS AND
HOOK MOUNTING (PURSUIT)
1. Attach the supplied screws to the mounting foot to
secure the rubber pad as shown in Figure 3 (on next
page.)
2. Insert the 2 plastic washers inside holes of the
provided hook brackets.
3. Keeping the lightbar level to the road, attach
mounting feet to the roof of the vehicle using the 4
supplied T-Slot bolts.
4. Place lightbar centered on the roof, and hold brackets
up to the lightbar. A 1/4" to 1/2" gap should be between
the hook bracket and front wall of the mounting foot
prior to putting any tension on the hook bracket bolt
(See Figure 4). Adjust the mounting foot position to
accomodate for this gap.
5. Tighten 4 lock nuts to secure mounting foot to
lightbar with max torque between 40-60in/lbs. DO NOT
OVERTIGHTEN!
6. Using the holes in the hook bracket as a template,
drill 4 holes in the roof using the appropriate size drill.
Secure hook bracket to roof with 4 screws on each
side.
7. Tighten the hook bracket bolts, torque details below:
Due to different vehicle construction and mounting
locations, the torque levels for connecting hooks to the
lightbar foot may be different based on the vehicle.
A. Minimum requirement for torque should
be 10 IN/LB, with a maximum level of 45
IN/LB.*
B. When installing the bolts connecting the
hook to the lightbar foot, monitor both the
lightbar and roof of the vehicle.
C. Tighten to ensure there is no movement of
the lightbar or foot by ensuring there is no
movement either side to side, or front to rear
after the torque has been done.
The lightbar must be securely mounted to the vehicle
for safe operation.
*Deection of the lightbar and/or the roof of the vehicle
may occur when torqueing the bolts connecting the
hook to the lightbar foot. Any deection should be kept
at a minimum to avoid damage to the lightbar or vehicle.
NOTE: As always, it is recommended to check
the integrity of mounted lightbars on a daily
basis to ensure secure attachment to the
vehicle for continued safe operation.
8. Insert the retainer plates over the 2 bolts on each of
the hook kit brackets. Screw in the retainer plate to
the hook kit bracket using the 8-32 bolts.
9. Install the cover door over the hook bracket bolt to
nish the assembly. Place tab of one side into place
and then push the second tab into place with a athead
screw driver.
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
FRONT
GASKET MOUNTING INSTRUCTIONS
LED MODULE
6 LED SINGLE COLOR
12 LED DUAL COLOR
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
5.
Figure 2.
Figure 3.
Figure 1.
HEADACHE RACK MOUNTING
(PNFLBK02)
1. Place the T-Slot bolts in the extrusion slots on the
underside of the lightbar.
2. Insert the ½” hex head bolt into the center hole of
the bracket.
3. Place the bracket on the T-Slot bolts and loosely
secure with at washers and nylon locking nuts.
4. Measure and drill appropriate sized holes on the
desired mounting surface, spaced evenly for
securing the lightbar.
5. Place the plastic spacer over each mounting hole.
6. Place lightbar and bracket assembly into the holes
and install the at washer, lock washer and hex nut
on the ½”hex bolt, tighten to compress lock washer.
(Torque may vary depending on the mounting
surface.)
7. Complete the installation by tightening the ¼-20
lock nuts to 40-60 in-lbs, DO NOT OVER TIGHTEN.
8. Follow the appropriate lightbar Owner’s Manual for
additional instructions and installation.
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
PNFLBK02

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
6.
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
PERMANENT MOUNTING
(PNFLBK10)
1. Place the T-Slot bolts in the extrusion slots on the
underside of the lightbar.
2. Place the bracket on the T-Slot bolts, evenly space
the brackets on the lightbar and tighten the ¼-20
lock nuts to 40-60 in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the bracket,
rotate to lock into position.
4. Mark the two inner holes on each bracket to drill
into the mounting surface.
5.Fasten the hardware between the lightbar and
mounting surface.
6. Follow the appropriate lightbar Owner’s Manual for
additional instructions and installation.
Figure 2.
Figure 3.
Figure 1.
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
Headache Rack Mount
1. Place the T-Slot bolts in the extrusion slots
on the underside of the lightbar.
2. Insert the ½” hex head bolt into the center
hole of the bracket.
3. Place the bracket on the T-Slot bolts and
loosely secure with flat washers and nylon
locking nuts.
4. Measure and drill appropriate sized holes
on the desired moun�ng surface, spaced
evenly for securing the lightbar.
5. Place the plas�c spacer over each moun�ng
hole.
6. Place lightbar and bracket assembly into the
holes and install the flat washer, lock washer
and hex nut on the ½”hex bolt, �ghten to
compress lock washer. (Torque may vary
depending on the moun�ng surface).
7. Complete the installa�on by �ghtening the
¼-20 lock nuts to 40-60 in-lbs, DO NOT OVER
TIGHTEN.
8. Follow the appropriate lightbar Owner’s
Manual for addi�onal instruc�ons and
installa�on.
Permanent Mount
1. Place the T-Slot bolts in the extrusion
slots on the underside of the lightbar.
2. Place the bracket on the T-Slot bolts,
evenly space the brackets on the lightbar
and �ghten the ¼-20 lock nuts to 40-60
in-lbs, DO NOT OVER TIGHTEN.
3. Install the two rubber bumpers on the
bracket, rotate to lock into posi�on.
4. Mark the two inner holes on each
bracket to drill into the moun�ng
surface.
5. Fasten the hardware between the
lightbar and moun�ng surface.
6. Follow the appropriate lightbar
Owner’s Manual for addi�onal
instruc�ons and installa�on.
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
PNFLBK10

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
7.
REAR
GASKET MOUNTING INSTRUCTIONS
Install the Grey gasket in the front slot of the lightbar as shown above
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION
FRONT
GASKET MOUNTING INSTRUCTIONS
LED MODULE
6 LED SINGLE COLOR
12 LED DUAL COLOR
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
8.
ELECTRICAL INSTALLATION
Featured Highlights & Terminology:
Mode Select: The nFUSE™ Lightbar is equipped with 2 selectable pattern configuration modes via the Mode Select Input. Default is Mode 1
where the input is floating, Mode 2 is in use when the input activated. This feature allows 2 complete sets of patterns to be programmed into the
Light-bar's non-volatile memory. Once programming configuration is complete, the Mode can be changed “on-the-fly” by an activation switch
which applies voltage to the Mode 2 input wire.
Cruise & Cruise 2 Mode: Allows the user to program any light group(s) to “Glow” when this feature is activated. For dual color bars, the color for
each light group is selectable.
Directional Arrow Built-in: The directional controller is built-in w/ 6 arrow patterns for each of the 3 modes (left arrow, right arrow, and center
out arrow) and the color is selectable for dual color bars
Scene Light Mode: Allows the user to program any Light Head Group(s) to turn on steady when this feature is activated to provide additional
scene lighting. The activation of this input also activates the Takedown function
Stop / Tail / Turn Mode: Allows the user to program any Light Head Group(s) to turn operate in 2 levels of intensity for tail and stop/turn functions.
Low Power Mode: Operates lighting at reduced intensity.
Power Cable:
1. Route lightbar power cables as close to vehicles power source (battery) as possible.
2. Install a maximum of 30Amp Fuse (customer supplied) to the end of the RED wire of the Lightbar Power Cable.
a. Remove the fuse before connecting any wires to the battery.
b. DO NOT USE CIRCUIT BREAKER OR FUSIBLE LINK.
3. Connect the other end of the Fuse to the POSITIVE (+) terminal of the battery.
a. Do NOT use any more than 2ft of wire between the battery terminal and the fuse and ensure the wire is protected and secured from being
cut into; this is non-fused wire.
4. Connect the BLACK wire to the factory chassis ground right next to the battery.
Control (Data) Cable:
1. Route Lightbar Control Cable to the location where all controlling equipment will be, i.e. switch box, center console area.
2. Locate the Breakout Box in the same area to connect jumpers from the switching equipment to the breakout box.
3. Refer to breakout box hookup table on page 9.
NOTE: Breakout Box must be mounted inside vehicle where it will not get wet.
Initial Power up Test:
1. Connect Green wire from lightbar to Light Green Wire of Breakout Box Harness as shown on page 16.
2. Apply power to pink/white ignition wire on breakout box. See table 1 on page 16.
3. Observe the GREEN Data Link indicator LED on the Breakout Box; the Green LED will be ON showing power is connected.
4. The Red indicator LED on the breakout box will be steady ON whenever any of the input wires are active or data is received from a siren.
Low Power (Standby) Mode (reduced standby current)
If there is no input to the breakout box the lightbar will go into a “standby” mode. The standby mode is a low power mode that is
used to extend the life of your battery. The lightbar will awaken from the standby mode if any input is activated on the breakout box.
!
WARNING
ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY
TERMINAL OR LOCAL CHASIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST 125% OF THE MAXIMUM
CURRENT AND PROPERLY FUSED AT THE POWER SOURCE WITH APPROPIATELY RATED FUSE.

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
9.
ELECTRICAL INSTALLATION (CONT.)
Warning Flash Pattern Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down position (Switch #1 must be in Up position)
b. Apply voltage to the activation wire of the function which requires pattern to be changed (i.e. Front Corner, Takedown, Left Alley, etc.)
c. Apply voltage to the Mode activation wire to congure mode 2 ash patterns, leave Mode activation wire oating to congure mode 1 ash patterns
d. Momentarily apply voltage to the pattern select wire to change the warning ash pattern
e. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
NOTE: Takedown and Alley light patterns are limited to pattern #1 – 22
*fpm=Flashes per Minute
**fps=Flashes per Second FLASH PATTERNS
# Name
SAE
Compliant
Timing
ECE
Compliant
Timing
California Title 13
Compliant Timing Color Sequence fpm fps
SC1 Random 1 Yes No No #1 Variable - -
SN2 Random 2 No No No #1 Variable - -
SC3 Quint Yes No No #1 Alternating 70 1.2
SC4 Quad 2 Yes No No #1 Variable - -
SC5 Q-Switch Yes No No #1 Variable - -
SC6 Double Yes No No #1 Alternating 115 1.9
SC7 Power Pulse Yes No No #1 Alternating 180 3
SC8 Road Runner Yes No Yes #1 Alternating 115 1.9
SC9 Slow Runner Yes No Yes #1 Alternating 70 1.2
SN10 Warp No No No #1 Alternating 350 5.8
SN11 Inter-Cycle No No No #1 Alternating - -
SN12 Warp 1-2-3 No No No #1 Alternating - -
SC13 E-Single Yes Yes No #1 Alternating 125 2.1
SC14 E-Double Yes Yes No #1 Alternating 125 2.1
SC15 E-Triple Yes Yes No #1 Alternating 125 2.1
SC16 E-Single Sim Yes Yes No #1 Simultaneous 125 2.1
SC17 E-Double Sim Yes Yes No #1 Simultaneous 125 2.1
SN18 Super Slow Runner No No No #1 Alternating 55 0.9
SC19 Quint Simultaneous Yes No No #1 Simultaneous 70 1.2
SC20 Road Runner Simultaneous Yes No No #1 Simultaneous 114 1.9
SC21 Quint Pass/Steady Driver Yes No No #1 - 70 1.2
SC22 Road Runner Pass/Steady Driver Yes No No #1 - 114 1.9
SC23 Quint 2 Yes No No #1 - 70 1.2
SN24 Warp 2 No No No #1 - 350 5.8
SN25 Inter-Cycle 2 No No No #1 - - -
SN26 Flicker Brake No No No #1 - - -
SN27 Flicker Cruise No No No #1 - - -
SN28 Steady No No No #1 - - -
SN29 Manifesto No No No #1 - - -
SN30 Power Evert No No No #1 - - -
SN31 Dazzle No No No #1 - - -
SN32 Quiver No No No #1 - - -
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
10.
# Name
SAE
Compliant
Timing
ECE
Compliant
Timing
California Title 13
Compliant Timing Color Sequence fpm fps
SN33 Power Sway No No No #1 - - -
SN34 Evert No No No #1 - - -
SN35 Alternating Rapid Flash No No No #1 - - -
SN36 Swift Impact No No No #1 - - -
SN37 Tango No No No #1 - - -
SN38 Tremble No No No #1 - - -
SN39 Shake No No No #1 - - -
SN40 Evolver No No No #1 Simultaneous - -
SN41 Corner Sweep No No No #1 - - -
SN42 Corner Sweep Slow No No No #1 - - -
SN43 Full/Sweep No No No #1 - - -
SN44 Full/Sweep Slow No No No #1 - - -
SN45 Center Sweep No No No #1 - - -
SN46 Center Sweep Slow No No No #1 - - -
SN47 Orbit No No No #1 - - -
SN48 Orbit Slow No No No #1 - - -
SN49 Double Orbit No No No #1 - - -
SN50 Slow Double Orbit No No No #1 - - -
SN51 Retrograde Orbit No No No #1 - - -
SN52 Slow Retrograde Orbit No No No #1 - - -
SN53 Progressive Alternate No No No #1 - - -
SN54 Recurrent No No No #1 Simultaneous - -
DC1 Random Dual #1 Yes No No #1/2 Variable - -
DN2 Random Dual #2 No No No #1/2 Variable - -
DC3 Quint Dual Yes No No #1/2 Alternating 70 1.2
DC4 Quad 2 Dual Yes No No #1/2 Variable - -
DC5 Q-Switch Dual Yes No No #1/2 Variable - -
DC6 Double Dual Yes No No #1/2 Alternating 115 1.9
DC7 Power Pulse Dual Yes No No #1/2 Alternating 180 3
DC8 Road Runner Dual Yes No Yes #1/2 Alternating 115 1.9
DC9 Slow Runner Dual Yes No Yes #1/2 Alternating 70 1.2
DN10 Warp Dual No No No #1/2 Alternating 350 5.8
DN11 Inter-Cycle Dual No No No #1/2 Alternating - -
DN12 Warp 1-2-3 Dual No No No #1/2 Alternating - -
DN13 Pattern #1 Dual No No No #1/2 Variable - -
DN14 Pattern #2 Dual No No No #1/2 Variable - -
DN15 Impact Dual No No No #1/2 Variable - -
DN16 Explosion Dual No No No #1/2 Variable - -
DC17 Quint Simultaneous Dual Yes No No #1/2 Simultaneous 70 1.2
FLASH PATTERNS (CONT.)
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
11.
# Name
SAE
Compliant
Timing
ECE
Compliant
Timing
California Title 13
Compliant Timing Color Sequence fpm fps
DC18 Road Runner Sim. Dual Yes No No #1/2 Simultaneous 114 1.9
DC19 Quint 2 Dual Yes No No #1/2 - 70 1.2
DN20 Warp 2 Dual No No No #1/2 - 350 5.8
DN21 Inter-Cycle 2 Dual No No No #1/2 - - -
DN22 Super Slow Runner Dual No No No #1/2 - - -
DN23 Flicker Cruise Dual No No No #1/2 - - -
DN24 Manifesto Dual No No No #1/2 - - -
DN25 Power Evert Dual No No No #1/2 - - -
DN26 Dazzle Dual No No No #1/2 - - -
DN27 Quiver Dual No No No #1/2 - - -
DN28 Power Sway Dual No No No #1/2 - - -
DN29 Evert Dual No No No #1/2 - - -
DN30 Alternating Rapid Flash Dual No No No #1/2 - - -
DN31 Swift Impact Dual No No No #1/2 - - -
DN32 Tango Dual No No No #1/2 - - -
DN33 Tremble Dual No No No #1/2 - - -
DN34 Shake Dual No No No #1/2 - - -
DN35 Evolver Dual No No No #1/2 Simultaneous - -
DN36 Corner Sweep Dual No No No #1/2 - - -
DN37 Corner Sweep Slow Dual No No No #1/2 - - -
DN38 Full/Sweep Dual No No No #1/2 - - -
DN39 Full/Sweep Slow Dual No No No #1/2 - - -
DN40 Center Sweep Dual No No No #1/2 - - -
DN41 Center Sweep Slow Dual No No No #1/2 - - -
DN42 Orbit Dual No No No #1/2 - - -
DN43 Orbit Slow Dual No No No #1/2 - - -
DN44 Double Orbit Dual No No No #1/2 - - -
DN45 Slow Double Orbit Dual No No No #1/2 - - -
DN46 Retrograde Orbit Dual No No No #1/2 - - -
DN47 Slow Retrograde Orbit Dual No No No #1/2 - - -
DN48 Progressive Alternate Dual No No No #1/2 - - -
DN49 Recurrent Dual No No #1/2 Simultaneous - -
FLASH PATTERNS (CONT.)
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
12.
ELECTRICAL INSTALLATION (CONT.)
Arrow Flash Pattern Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down position (Switch #1 must be in Up position)
b. Apply voltage to the Left Arrow activation wire to set Left Arrow pattern, apply voltage to Right Arrow activation wire to set Right Arrow
pattern, apply voltage to Left Arrow and Right Arrow activation wires to set Center out Arrow pattern
c. Momentarily apply voltage to the pattern select wire to change the arrow ash pattern
d. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
Arrow Color Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down position (Switch #1 must be in Up position)
b. Determine which module inputs are needed for Arrow function
c. Apply voltage to the Left Arrow or Right Arrow activation wires
d. Apply voltage to the light group wire(s) required (i.e. Rear Inboard 1, Rear Inboard 2, etc.)
e. Momentarily apply voltage to the pattern select wire to change the color between Off, Color 1, and Color 2.
NOTE: If conguring a single color module, make sure the chosen color is congured for Off and not a color which does not exist on the module. The
light-bar will ash color #1 of all modules congured for Arrow function. If a module ashes every 2 seconds and is not intended to be on when an Ar-
row function is activated, repeat steps ‘d’ and ‘e’ until module no longer ashes.
f. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
Takedown and Work-light Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down (Switch #1 must be in Up position)
b. Determine which module inputs are needed for Takedowns or Work-lights
c. Apply voltage to the Takedown activation wire
d. Apply voltage to the light group wire(s) required (i.e. Front Inboard 1, Rear Inboard 2, etc.)
e. Momentarily apply voltage to the pattern select wire to change the color between Off, Color 1, and Color 2.
NOTE: If conguring a single color module, make sure the chosen color is congured for Off and not a color which does not exist on the
module. The light-bar will ash color #1 of all modules congured for takedown. If a module ashes every 2 seconds and is not intended
to be on when takedown is activated, repeat steps ‘d’ and ‘e’ until module no longer ashes.
f. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
ARROW PATTERNS
# Name
SAE
Compliant
Timing
ECE
Compliant
Timing
California Title
13 Compliant
Timing
Color Sequence fpm fps
1Single Fast No No No - - - -
2Single Slow No No No - - - -
3Chaser Fast No No No - - - -
4Chaser Slow No No No - - - -
5Fill Fast No No No - - - -
6Fill Slow No No No - - - -
7Grow/Shrink No No No - - - -
8Warning w/Arrow No No No - - - -
9Warning w/Arrow
Fill No No No - - - -
10 Arrow Random 1 No No No - - - -
11 Arrow Random 2 No No No - - - -
Scene light Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2
on Breakout box to down (Switch #1 must be in Up position)
b. Determine which module inputs are needed for Scene
Lighting
c. Apply voltage to the Scene light activation wire
d. Apply voltage to the light group wire(s) required (i.e. Front
Inboard 1, Rear Inboard 2, etc.)
e. Momentarily apply voltage to the pattern select wire to
change the color between Off, Color 1, and Color 2.
NOTE: If conguring a single color module, make sure the
chosen color is congured for Off and not a color which
does not exist on the module. The light bar will ash color
#1 of all modules congured for scene light. If a module
ashes every 2 seconds and is not intended to be on when
scene light function is activated, repeat steps ‘d’ and ‘e’
until module no longer ashes.
f. Set Switch #2 on Breakout box to up position to save
settings and return light-bar to normal operating mode

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
13.
IMPORTANT
WHEN PASSING CABLES THROUGH FIREWALL OR OTHER
SHEETMETAL, INSERT GROMMET TO PROTECT THE CABLE!
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
ELECTRICAL INSTALLATION (CONT.)
Stop / Tail / Turn (STT) Light Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down position (Switch #1 must be in Up position)
b. Determine which module inputs are needed for Stop / Tail / Turn Lights
c. Apply voltage to the Left Turn or Right Turn activation wires
d. Apply voltage to the light group wire(s) required (i.e. Rear Inboard 1, Rear Inboard 2, etc.)
e. Momentarily apply voltage to the pattern select wire to change the color between Off, Color 1, and Color 2.
NOTE: If conguring a single color module, make sure the chosen color is congured for Off and not a color which does not exist on the module. The
light-bar will ash color #1 of all modules congured for STT function. If a module ashes every 2 seconds and is not intended to be on when an STT
function is activated, repeat steps ‘d’ and ‘e’ until module no longer ashes.
f. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
Cruise Mode Conguration:
a. Apply voltage to Ignition Input Wire and then set Switch #2 on Breakout box to down position (Switch #1 must be in Up position)
b. Determine which module inputs are needed for cruise mode
c. Apply voltage to the Cruise Mode activation wire
d. Apply voltage to the light group wire(s) required (i.e. Front Corner, Front Inboard 1, etc.)
e. Momentarily apply voltage to the pattern select wire to change the color between Off, Color 1, and Color 2
NOTE: If conguring a single color color module, make sure the chosen color is congured for Off and not a color which does not exist
on the module. The lightbar will ash color #1 of all modules congured for cruise mode. If a module ashes every 2 seconds and is not
intended to be on when Cruise mode is activated, repeat steps ‘d’ and ‘e’ until module no longer ashes.
f. Set Switch #2 on Breakout box to up position to save settings and return light-bar to normal operating mode
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
14.
PHOTO SENSOR
The photo sensor continuously monitors ambient light conditions and will control functions congured for operation with the photo sensor input. By default, the
photo sensor will (SET) all light modules into low power mode when dark ambient light levels below 50 lux are detected for more than 5 seconds. When ambient
light levels exceed 300 lux for 5 seconds, the low power mode will (CLEAR) turn off and the lightbar will revert back to full intensity.
The photo sensor is subject to ambient light conditions of the specic environment for the vehicle and needs to be thoroughly tested by the installer to ensure
proper light levels and delay are selected to provide the most effective operation in different lighting conditions.
The photo sensor detects ambient light levels, so parking the vehicle under a bright street light during night-time use may (CLEAR) turn off the photo sensor input.
Likewise, driving though a dark tunnel during daytime use may (SET) the photo sensor input. Ensure the operator of the vehicle is aware of such possible
conditions and provide additional controls to the breakout box to allow the operator the ability to manually over-ride the
functions when required.
Changing the ambient light SET/CLEAR levels may be modied by updating the setting in the 'Photo Sensor' tab in the PC Application.
The photo sensor controls may be updated by using the PC App. Refer to the PC App instructions for more detail.
PHOTO SENSOR OVER-RIDE CONFIGURATION INSTRUCTIONS
1. Click on ‘Breakout Box Inputs’ tab and click on ‘P1: Photo Sensor’ and note priority and which functions are activated when the photo sensor is active.
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
15.
PHOTO SENSOR OVER-RIDE CONFIGURATION INSTRUCTIONS (CONT.)
2. Click on the input wire/siren control to be used to over-ride the functions activated by the photo sensor and change the priority of the selected input wire/siren
control to be a higher priority than the photo sensor control priority. Set the functions activated by the photo sensor to ‘Turn Function OFF’ (Red button) when the
input wire/siren control is active.
3. From the example in #2, when +V is applied to the gray wire, Low Power 1 will be turned off even if the photo sensor is active since the gray wire control is a
higher priority than the photo sensor control.
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices.
Improper use or installation may void warranty coverage.
To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/tech-services/returns/.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. ET at 1.800.338.7337 (press #4).
Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
ENHANCING SAFETY THROUGH INNOVATION

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
16.
Wire Pin # Wire Color Wire Function
1Blue/White Rear Corners
2Green/White Rear Inboard 1 & 2
3Gray Mode 2 Select
4Black Ground
5Light Green LIN Data
6Brown/White Takedown + Alley Flash
7Purple Low Power 1
8White Pattern Select / Tail
9Black/White Left STT
10 Gray/White Arrow - Right
11 Purple/White Arrow – Left
12 Pink/White Ignition Input
13 Blue Front Corners
14 Green Front Inboard 1 & 2
15 Yellow Front Inboard 3, 4, & 5
16 Orange Alley Driver
17 Red +Battery Constant
18 Pink Scene 1
19 Red/White Cruise
20 Brown Takedown
21 Yellow/White Rear Inboard 3, 4, & -5
22 Orange/White Alley Passenger
23 Red/Black Right STT
24 (Speed Sense 1) Light Green/White Not Congured
(Speed Sense 2) Light Green/White
24 23 22 21 20 19 18 17 16 15 14 13
121110987654321
Connector Pinning Chart
PIN#24 - Light Green/ White PIN#23 - Red Black PIN#22 - Orange/ White PIN#21 - Yellow/ White PIN#20 - Brown PIN#19 - Red/ White PIN#18 - Pink PIN#17 - Red PIN#16 - Orange PIN#15 - Yellow PIN#14 - Green PIN#13 - Blue
Pink/ White - PIN#12
Purple/ White - PIN#11
Gray/ White - PIN#10
Black/ White - PIN#9
White - PIN#8
Purple - PIN#7
Brown/ White - PIN#6
Light Green - PIN#5
Black - PIN#4
Gray - PIN#3
Green White - PIN#2
Blue/ White - PIN#1
Functional Inputs
Functional Inputs connect to your
control head or switching unit. Applying
+10-32Vdc to any functional Input will
activate it's function (default-active
high).
Wire Function Defaults
+10-32Vdc
Ignition
Switch
USB CONNECTOR
MINI TYPE B
LIGHTBAR DATA
+10-32Vdc
GROUND
.
30Amp FUSE
(Customer Supplied)
GROUND
GROUND
PWR CABLE
RED 10 GA.
BLACK 10 GA
GREEN 22 GA
BLACK 22 GA
RED 22 GA
NOTE:
Conguring TDs, Scene, Cruise, and warning modules using wire-tap conguration
method (when NOT using software to congure) will be limited to the front and rear
modules assigned to each wire.
BREAKOUT BOX INSTRUCTIONS:
(LIN COMMUNICATION)
a) Securely snap in the 24-pin connector
b) Refer to Table 1 for the input wire’s default function
c) Follow the label for the wire color to connect to a +10-
32Vdc source, which turns on that given light or lights
d) Make sure your wire connections are secured and
isolated from any other wire
Table 1
TOP VIEW
BOTTOM VIEW
TOP VIEW (LENS REMOVED)
TECHNICAL SPECIFICATIONS
C
A A
B B
C C
D D
E E
F F
ENULBXXXXXXX
SHEET
LIGHT GREEN
22 GA

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
17.
ALS: ID60
ALS ID:60
FINB2 FINB3 FINB2
RCNR RINB1 RINB2 RINB3 RINB2 RCNR
ALLEY ID30 ID15 ALLEY
36" LIGHTBAR
ID1
ID2
ID14
ID16
ID3 ID12 ID13
ID28 ID27 ID18 ID17
ID29
FINB1
FCNR FCNR
ALS: ID60
ALS ID:60
FCNR FINB1 FINB2 FINB3 FINB2 FINB1 FCNR
RCNR RINB1 RINB2 RINB3 RINB2 RINB1 RCNR
ALLEY ID30 ID15 ALLEY
42" LIGHTBAR
ID13
ID14
ID29 ID16
ID2 ID3 ID4 ID12
ID28 ID27 ID26 ID18 ID17
ID1
ALS: ID60
ALS ID:60
FCNR FINB1 FINB2 FINB3 FINB3 FINB2 FINB1 FCNR
ALLEY ID30 ID15 ALLEY
48" LIGHTBAR
RCNR RINB1 RINB2 RINB3 RINB3 RINB2 RINB1 RCNR
ID12ID2
ID28
ID1
ID29
ID14
ID11 ID13ID4ID3
ID19 ID18 ID17ID26
ID27
ID16

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
18.
ALS: ID60
ALS ID:60
FCNR FINB1 FINB2 FINB3 FINB4 FINB3 FINB2 FINB1 FCNR
ALLEY ID30 ID15 ALLEY
RCNR RINB1 RINB2 RINB3 RINB4 RINB3 RINB2 RINB1 RCNR
54" LIGHTBAR
ID2
ID28
ID1
ID29
ID14
ID16
ID11 ID12 ID13 ID5
ID4ID3
ID17ID18ID19ID25ID26ID27
ALS: ID60
ALS ID:60
FCNR FINB1 FINB2 FINB3 FINB4 FINB4 FINB3 FINB2 FINB1 FCNR
ALLEY ID30 ID15 ALLEY
60" LIGHTBAR
RCNR RINB1 RINB2 RINB3 RINB4 FRNB4 RINB3 RINB2 RINB1 RCNR
ALS: ID60
ALS ID:60
FCNR FINB1 FINB2 FINB3 FINB5
FINB4 FINB4 FINB3 FINB2 FINB1 FCNR
FINB5
ALLEY ID30 ID15 ALLEY
RCNR RINB1 RINB2 RINB3 RINB4 RINB5 RINB4 RINB3 RINB2 RINB1
RINB5 RCNR
72" LIGHTBAR
ID2 ID3 ID4 ID5 ID10 ID11 ID12 ID13
ID28 ID27 ID26 ID25 ID20 ID19 ID18 ID17
ID1
ID29 ID16
ID2 ID3 ID4 ID5 ID6 ID9 ID10 ID11 ID12 ID13
ID28 ID27 ID26 ID25 ID24 ID21 ID20 ID19 ID18 ID17
ID1
ID29
ID14
ID16
ID14

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
19.
Inboard, Corner, and Alley Module Replacement:
1. Remove relevant top cover(s) by removing screws.
2. Disconnect the harness of the module in question from the driver board.
3. Remove the entire light module.
4. Replacement modules should be connected to the nFuse Connector port on the
ALS board
5. Once the module is connected, the LED’s under the 10’s and 1’s labels on the
ALS board will ash Green to indicate to the module’s ID number.
Fuse Connectors
FH3 J6-(X)
FH4 J7-(X)
FH2 J5-(X)
FH1 J4-(X)
Setting Light-bar Length: (Length comes preset from factory)
** NOTE: Entering this conguration mode, will reset the light-bar to factory defaults
a. Set Switch #1 and Switch #2 on Breakout box to down position
b. Momentarily apply voltage to pattern select wire to change the length of the light-bar conguration
a. 36" Red LED OFF, Green LED Flashes 1 Time
b. 42” Red LED OFF, Green LED Flashes 2 Times
c. 48” Red LED OFF, Green LED Flashes 3 Times
d. 54” Red LED ON, Green LED
e. 60" Red LED ON, Green LED Flashes 1 Time
f. 72" Red LED ON, Green LED Flashes 2 Times
NOTE: For settings above, Switch #2 does not need to be moved to the up position after each conguration. The switch can remain in the down position
until the lightbar is completely congured and then moved to the Up position to store all the settings.
Power Distribution / Driver Module Replacement:
1. Verify power has been removed from lightbar before attempting service
2. Remove relevant top cover by removing screws
3. Disconnect all wire harness connectors attached to the board.
4. Remove power distribution / driver module sensor board.
5. Snap new distribution/photo sensor board assembly into housing
6. Reconnect all wire harnesses in the identical locations
7. Apply power to lightbar and verify proper operation.
EXAMPLE: An ID of 20 will ash only the 10’s LED twice. Similarly an ID of 2 will ash only the
1’s LED twice. An ID of 15 would ash the 10’s LED once then the 1’s LED 5 times.
6. To congure a new ID, quick press the 10’s button to add 10 to the current ID and/or press the 1’s button to add 1 to the current ID. Pressing and holding the 10’s
or 1’s button until the corresponding red LED goes off will subtract 10 or 1 respectively. Pressing and holding both the 10’s and 1’s buttons at the same time and
releasing once the red LED’s turn off will change the ID to 1.
7. Once the 10’s or 1’s buttons have been pressed the LED’s on the ALS board will change from green to red and ash the potential new ID. If the ID ashes cor-
rectly press the SET button and it will congure the module to that ID. The LED’s on the ALS board will now ash the module’s new ID in green. If the new module
ID ashes in green correctly then the module is ready to be connected to the bar.
EXAMPLE: If your module started out with ID 15 and the desired ID was 30 you would press the 10’s button once and the 1’s button 5 times(15 + 15
= 30.) Verify the 10’s LED ashes red 3 times(indicating ID 30) then press the SET button. After the SET button is pressed the 10’s LED should ash
green 3 times.
NOTE: The highest available ID is 60. Going past 60 will start back at 1 and going backwards from 1 will go to 60.

nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
20.
NORMAL OPERATION
Under Normal operation with ignition input powered, the breakout box will have the Green LED ON and the Red LED light will be ON whenever an
input is active and both switches are in the UP (off) position.
NO OPERATION
No Green LED ashing on Breakout box; Check input power and ground to lightbar and breakout box
Check Ignition Input wire and verify a minimum of 10.0 Volts is present on the wire
Check the fuses in the lightbar power distribution unit.
NO or INCORRECT WARNING LIGHTS
Breakout box LED’s operating correctly; Check IDs on LED modules in lightbar. Verify they are all set correctly.
No steady Red LED on breakout box; Check 24-pin connector at breakout box (insure it is snapped in correctly),
check appropriate input to breakout box for output lights which should be on.
Verify voltage is present at the wire input to the breakout box for the function being tested
NO TAKEDOWNS LIGHTS
Breakout box LED’s operating correctly; Verify conguration and make sure light modules are congured for takedown function
No steady Red LED on breakout box; Check 24-pin connector at breakout box (insure it is snapped in correctly), check appropriate
input to breakout box for output lights which should be on
INCORRECT OR NO ARROW OPERATION
Breakout box LED’s operating correctly; Verify conguration and make sure light modules are congured for arrow function.
No Steady Red LED on breakout box; Check 24-pin connector at breakout box (ensure it is snapped in correctly), check appropriate input
to breakout box for output lights which should be on.
NO LIGHT OPERATION IN ONE LIGHTBAR QUADRANT
Breakout box LED’s operating correctly; Remove top cover and follow 4 non-working modules to fuse location. If fuse is blown, check for
shorts in cabling and LED module. Replace any damaged cables or modules and replace fuse. If
fuse blows again, replace defective power distribution assembly.
No Steady Red LED on breakout box; Check 24-pin connector at breakout box (ensure it is snapped in correctly), check appropriate input
to breakout box for output lights which should be on.
nFUSE™ TROUBLESHOOTING