Thermo Scientific Lab-Line 100 Operating instructions

Thermo
Scientific
Lab-Line
Compact
Low Cost
Incubators
OPERATION AND REPAIR MANUAL
AND PARTS LIST
Model Numbers
100 150
Lab-Line 100JPN 150JPN
100IDE 152
100-5JPN
101
105
106
120
120JPN
120-5JPN
121
125
126
Additional comments:
9-057-139-00
Rev J
4/02

4/02
OPERATION
MANUAL
MANUAL NO. 057-139-00
REV. J
LAB-LINE
COMPACT, LOW COST INCUBATORS
MODEL NO. 100, 100IDE, 100JPN,
100-5JPN, 101, 105, 106,
120, 120JPN, 120-5JPN,
121, 125, 126, 150, 150JPN,
152
1999 North 15th Ave., Melrose Park, IL 60160-1491 USA
PHONE: [phone] or [phone]; FAX: [phone]

3
TABLE OF
CONTENTS
SECTION TITLE
1 Introduction
2 Description
3 Specifications
4 Installation
5 Operation
6 Maintenance
7 Replacement Parts
Warranty

4
SECTION 1
INTRODUCTION
THANK YOU
for selecting Lab-Line Instruments for your equipment needs. For maximum value and
ease of start-up,
PLEASE PROCEED AS FOLLOWS:
•Inspect the carton and contents for shipping damage. Notify the carrier immediately
if damage is found.
•Use the Accessory Checklist when unpacking to verify that the complete unit has
been received. Do not discard packing materials until all is accounted for.
•Read this Operation Manual thoroughly before deciding upon an appropriate location
for the unit: you will want to consider the availability of power and other unit
requirements, as well as user convenience.
•Insist that every operator of this unit becomes familiar with the Operation Section of
this manual.
•Be sure to fill out the Warranty Registration Card and mail it in to Lab-Line
Instruments within seven (7) days after receiving the unit.
IF
after reading this manual you should have any difficulties with the installation or
operation instructions, please call:
Lab-Line Customer Relations Department
[phone] or [phone]
ALL RIGHT RESERVED
The information contained in this manual is the exclusive property of Lab-Line Instruments, Inc., and has been pro-
vided solely to enable the users of the equipment described herein to operate and maintain such equipment. Any
other use of this information, or the reproduction or transmission of all or any portion of this manual without prior
written consent of the manufacturer is expressly prohibited. © 2002, Lab-Line Instruments, Inc.
SECTION 2

5
DESCRIPTION
The Lab-Line compact, low cost incubators are useful for biochemical,
bacteriological and hematological studies. They provide a controlled environment
for growing microorganisms, as well as, for the study of chick and invertebrate
embryos.
All models have specially designed heaters to eliminate the hazards of
open-wire internal heaters. A pilot light indicates when the heaters are activated.
Solid, corrosion resistant aluminum chamber walls with 1-inch (2.5cm) fiberglass
insulation help to distribute heat evenly throughout the chamber. Powder coated,
durable, heavy gauge steel exteriors make the units easy to clean and maintain.
A bimetallic thermostat controls temperature.
Models 105, 106, 125 and 126 have an acrylic outer door but, otherwise,
provide the same performance as the other units. Models 150, 150JPN and 152
are Educational Incubators with acrylic outer doors. These units are intended for
egg incubation and are not to be used for clinical purposes.
LEFT-SIDE VIEW:
THERMOSTAT
#920-273-00 (THERMOSTAT),
#560-230-00 (KNOB)*
ON
HEAT
OFF
POWER SWITCH STATUS LAMP
#440-359-00 #360-235-00 (LENS),
#360-233-01 (LAMP BASE)*
*AS LISTED ON UPCOMING REPLACEMENT PARTS LIST
SECTION 3
SPECIFICATIONS

6
POWER REQUIREMENTS:
100, 100IDE, 105, 120, 125: 120VAC, 50/60 Hz, 100 Watts, 0.8 Amps
150: 120VAC, 50/60 Hz, 150 Watts, 1.3 Amps
150JPN: 100VAC, 50/60 Hz, 104 Watts, 1.0 Amps
101, 106, 121, 126: 240VAC, 50/60 Hz, 100 Watts, 0.4 Amps
152: 240VAC, 50/60 Hz, 150 Watts, 0.6 Amps
100JPN, 120JPN: 100VAC, 50/60 Hz, 70 Watts, 0.7 Amps
100-5JPN, 120-5JPN: 100VAC, 50/60 Hz, 100 Watts, 1.0 Amps
TEMPERATURE RANGE:
100, 100IDE, 100JPN, 101 105, 106: From slightly above ambient to 40ºC
120, 120JPN, 125, 126: From slightly above ambient to 60ºC
150, 150JPN, 152: From slightly above ambient to 45ºC
100-5JPN, 120-5JPN: From slightly above ambient to 65ºC
INTERIOR DIMENSIONS:
100(IDE), 100JPN, 100-5JPN, 101, 105, 106: 12"W x 12"D x 8"H
(30 x 30 x 20 cm)
120, 120JPN, 120-5JPN, 121, 125, 126: 12"W x 12"D x 12"H
(30 x 30 x 30 cm)
150, 150JPN, 152; 13-7/16"W x 13-11/32"D x 12-11/16"H
(36 x 34 x 32 cm)
EXTERIOR DIMENSIONS:
100(IDE), 100JPN, 100-5JPN, 101, 105, 106: 14-3/8"W x 13-11/32"D x 11-5/16"H
(37 x 34 x 30 cm)
120, 120JPN, 120-5JPN, 121, 125, 126: 14-3/8"W x 13-11/32"D x 15-5/16"H
(37 x 34 x 41 cm)
150, 150JPN, 152: 13-7/16"W x 13-11/32"D x 15-5/16"H
(37 x 34 x 41 cm)
CHAMBER VOLUME:
100(IDE), 100JPN, 100-5JPN, 101, 105, 106: 0.67 cubic feet (19 liters)
120, 120JPN, 120-5JPN, 121, 125, 126: 1.00 cubic feet (28 liters)
150, 150JPN, 152: 1.32 cubic feet (37 liters)
SHIPPING WEIGHT:
100(IDE), 100JPN, 100-5JPN, 101, 105, 106: 15 lbs. (7 kg)
120, 120JPN, 120-5JPN, 121,125, 126: 27 lbs. (12 kg)
150, 150JPN, 152: 33 lbs. (15 kg)
UNIT’S ENVIRONMENTAL OPERATING CONDITIONS:
POLLUTION DEGREE: 2
INSTALLATION CATEGORY: II
ALTITUDE: 2000 Meters MSL (Mean Sea Level)
HUMIDITY: 80% maximum, non-condensing
ELECTRICAL SUPPLY: 120VAC or 240VAC
VOLTAGE TOLERANCE: ±10% of normal rated line
TEMPERATURE: 15ºC to 40ºC
PRODUCT USAGE: This product is intended for use indoors only
SECTION 4

7
INSTALLATION
√SHIPPING CARTON:
This should be inspected upon delivery. When received, carefully
examine for any shipping damage before unpacking. If damage is discovered,
the delivering carrier should both specify and sign for the damage on your copy
of the delivery receipt.
Open the carton carefully making certain that all parts are accounted for
before packaging materials are discarded—after unpacking, if damage is found,
promptly report it to the carrier and request a damage inspection promptly.
IMPORTANT: Failure to request an inspection of damage within a few
days after receipt of shipment absolves the carrier from any liability for damage:
you must call for a damage inspection promptly.
LOCATION:
Place the unit on a level table or bench where it will be operated, away
from drafts and wide variations in ambient temperature, near a power supply
source that matches the unit nameplate requirements. Allow clearance around
the unit for free air convection, accessory attachment and user convenience.
The incubator door opens from the left side.
THERMOMETER INSTALLATION:
The thermometer holder doubles as a vent fixture on the top of the unit.
Place the grommet in the hole at the top of the thermometer holder. Push the
thermometer, supplied with the unit, through the grommet until 3-inches of the
thermometer (including the bulb) extends through the holder. Push the holder
into the vent on top of the cabinet until about 1/4-inch of the holder is exposed.
NOTE: IT MAY BE NECESSARY TO SQUEEZE THE 3 PRONGS OF THE
THERMOMETER HOLDER TO INSTALL IT MORE EASILY.
The thermometer bulb should extend about 2-inches into the chamber.
Turn the thermometer in its holder for easy reading.
THERMOMETER
THERMOMETER HOLDER GROMMET
THERMOMETER HOLDER
THERMOMETER VENT
(TOP OF INCUBATOR)
INSTALLATION:(Con’t)
SHELF INSTALLATION:
100 series comes with 1 fixed shelf. 120 series units are supplied with
two aluminum shelves: one is fixed to the bottom of the chamber, the other is

8
placed on top. 150 series has two removable, nonadjustable, perforated
aluminum shelves.
ELECTRICAL REQUIREMENTS:
120 VAC models require a 120 VAC, 50/60 Hz power source. They are
supplied with a 3-wire line cord. It should be plugged into an outlet designed for
3-prong plugs. If an extension cord is used, it also should be the 3-wire grounded
type. For an outlet designed to accept 2-prong plugs (ungrounded), it is
required that a qualified electrician replace the outlet with a new grounded type.
240 VAC models require a 240 VAC, 50/60 Hz power source. Because of
the variety of plug configurations in use worldwide for 240 VAC power, the unit is
furnished with the plug removed. The user must install a plug to conform with
local code and configuration requirements.
100 VAC models require a 100 VAC, 50/60 Hz power source. Because of
the variety of plug configurations in use worldwide for 100 VAC power, the unit is
furnished with the plug removed. The user must install a plug to conform with
local code and configuration requirements.
If a plug must be installed, use only the 3-prong grounded type, rated for
the unit load requirements and matching the power outlet. Make sure the green
ground wire is secured to the plug ground terminal.
NOTE: LEAVE UNIT DISCONNECTED WHEN NOT IN USE.
SECTION 5
OPERATION

9
DANGER: DO NOT USE IN THE PRESENCE OF FLAMMABLE OR
COMBUSTIBLE MATERIALS OR EXPLOSIVE GASES. DO NOT USE IN THE
PRESENCE OF PRESSURIZED OR SEALED CONTAINERS—FIRE OR
EXPLOSION MAY RESULT, CAUSING DEATH OR SEVERE INJURY.
WARNING: DO NOT HEAT ANY SUBSTANCE ABOVE A TEMPERATURE
WHICH WILL CAUSE IT TO EMIT TOXIC FUMES—DEATH OR SEVERE
INJURY MAY RESULT.
START-UP:
1. When the cordset is plugged into an outlet, the incubator is ready for use.
Turn the power switch ON. Note thermostat knob on lower right hand side
of incubator—rotate the thermostat knob clockwise to increase the
temperature, counterclockwise to lower the temperature. The status
lamp is lit when the heaters are energized.
2. Allow one hour for the temperature inside the chamber to stabilize; then
check the thermometer.
3. Repeat Steps 1 and 2 until the desired setting is obtained. The incubator
is then ready to be loaded.
4. Load the incubator so that items or specimens are spaced far enough
apart to allow for proper air circulation.
5. Insofar as possible, keep the incubator door closed in order to reduce
possibility of fungus growth starting from airborne organisms entering the
chamber.
SECTION 6
MAINTENANCE
BE ADVISED:

10
NOTE: MAKE NO ATTEMPT TO SERVICE OR REPAIR A LAB-LINE PRODUCT UNDER
WARRANTY BEFORE CONSULTING YOUR LAB-LINE DEALER. AFTER THE WARRANTY
PERIOD, SUCH CONSULTATION IS STILL ADVISED, ESPECIALLY WHEN THE REPAIR
MAY BE TECHNICALLY SOPHISTICATED OR DIFFICULT.
IF ASSISTANCE IS NEEDED BEYOND WHAT THE DISTRIBUTOR CAN PROVIDE, PLEASE
CALL THE LAB-LINE CUSTOMER RELATIONS DEPARTMENT AT [phone] OR
[phone]. NO MERCHANDISE, HOWEVER, SHOULD BE RETURNED DIRECTLY TO
LAB-LINE WITHOUT PRIOR APPROVAL FROM LAB-LINE.
CAUTION: DISCONNECT PLUG FROM ELECTRICAL OUTLET BEFORE
ATTEMPTING ANY MAINTENANCE OR REPAIR OF THIS UNIT.
ROUTINE CLEANING:
Clean up any spills immediately. Remove the plug from its outlet for a
thorough cleaning between incubation periods. The chamber interior and shelves
can be cleaned with a mild detergent or soap and water. Do not use abrasives or
metallic scouring pads on any part of the unit.
To clean the viewing door use a soft damp cloth. A regular window
cleaning solution can be used. Avoid scratching the acrylic plastic.
REPAIRS AND SERVICING:
Unplug the unit from its outlet before servicing. The thermostat is easily
accessible inside the chamber.
A heater is located under the floor of the chamber. Turn the incubator
upside down and remove 4 screws from the bottom of the cabinet. Lift out the
bottom and the insulation covering the heater. Disconnect the heater leads and
remove 2 nuts that hold the heater to the floor of the chamber.
SECTION 7
REPLACEMENT PARTS
DESCRIPTION PART NUMBER
Temperature Control Knob: 560-230-00

11
Cordset: 470-187-00
Door, Acrylic (Models 105, 106): 540-262-00
Door, Acrylic (Models 125, 126, 150): 540-261-01
Door, Acrylic (Models 150): 540-261-00
Door Handle: 560-263-00
Thermometer Holder Grommet: 790-022-00
Thermometer: 910-136-00
Heater, 100/120V units: 340-152-00
Heater, 240V units: 340-152-01
Heater, 100V/100W (100-5JPN, 120-5JPN): 340-152-02
Heater, 100/120V units (150): 340-209-00
Heater, 240V units (152): 340-209-01
Tension Catch: 600-124-00
Hinge: 570-341-00
Rubber Feet (4): 790-214-00
Shelf (100, 105, 120, 125 Series): 172-134-00
Shelf, Lower (150 Series): 172-135-00
Shelf, Upper (120, 125, 150 Series): 172-136-00
Status Lamp Base: 360-233-01
Status Lamp Lens (amber): 360-235-00
Power Switch-120V: 440-359-00
Power Switch-220V: 440-292-00
Thermometer Holder: 910-039-00
Thermostat: 920-273-00
Wiring Schematic: 228-604-00
NEED A PART? CALL THE LAB-LINE PARTS HOTLINE.
CALL: [phone] or [phone]; FAX: [phone].
LAB-LINE RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE.

13
WARRANTY
Page 1 of 2
LAB-LINE INSTRUMENTS, INC. (“Lab-Line”) warrants that the product manufactured by
Lab-Line shall be free of defects in materials and workmanship for a period of time
defined on the following page from the first to occur of (i) the date the product is sold by
Lab-Line or (ii) the date the product is purchased by the original retail customer (the
“Commencement Date”). Except as expressly stated above,
LAB-LINE MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WITH
RESPECT TO THE PRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL
WARRANTIES, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF DESIGN,
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
An authorized representative of Lab-Line must perform all warranty inspections. In the
event of a defect covered by Lab-Line’s warranty, Lab-Line shall, as its sole obligation
and exclusive remedy, provide free replacement parts to remedy the defective product.
In addition, for products sold by Lab-Line within the continental United States or
Canada, Lab-Line shall provide free labor to repair the products with the replacement
parts, but only for a period of ninety (90) days from the Commencement Date.
Lab-Line’s warranty provided hereunder shall be null and void and without further force
or effect if there is any (i) repair made to the product by a party other than Lab-Line or
its duly authorized service representative, (ii) misuse (including use inconsistent with
written operating instructions for the product), mishandling, contamination, overheating,
modification or alteration of the product by any customer or third party or (iii) use of
replacement parts that are obtained from a party who is not an authorized dealer of Lab-
Line.
IN NO EVENT SHALL LAB-LINE BE LIABLE TO ANY PARTY FOR ANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR FOR
ANY DAMAGES RESULTING FROM LOSS OF USE OR PROFITS, ANTICIPATED
OR OTHERWISE, ARISING OUT OF OR IN CONNECTION WITH THE SALE, USE
OR PERFORMANCE OF ANY PRODUCTS, WHETHER SUCH CLAIM IS BASED ON
CONTRACT, TORT (INCLUDING NEGLIGENCE), ANY THEORY OF STRICT
LIABILITY OR REGULATORY ACTION.
The name of your nearest authorized Lab-Line dealer may be obtained by calling 1-
800-522-5463.
1999 North 15th Ave., Melrose Park, IL 60160-1491 USA
PHONE: [phone] or [phone]; FAX: [phone]
WARRANTY

14
Page 2 of 2
12 MONTH PARTS WARRANTY:
•All Environmental Chambers
•Low Temperature B. O. D. Incubators
•Animal Study Chamber
•Controlled Environment Centers
•Biological Work Station
•Refrigerators, Freezers
•Chromatography Refrigerators (5 year parts warranty on compressor only)
•Large Capacity Refrigerators and Freezers (5 year parts warranty on compressor
only)
24 MONTH PARTS WARRANTY:
•Frame Clamps, Frame Sets, Lab Jacks
•Saybolt Viscosimeter
•Timers, Samplers, Flasks
•Saf-T-Shield, Safety Tongs
•All Incubators & Ovens
•Dual Action Open Air Shaker
•Reciprocating Shakers (open air and water bath)
•Rockers and Rotators
•Low Cost Shakers
•Environ Blok Shaker
•Titer Plate Shaker
•Multi Wrist Shaker
•Water Baths (excluding Aquabaths), Ultrasonic Cleaners
•Slide Warmers
•Mixers, Stirrers, Hotplates
•Thermal Cyclers
•Blok Heaters
•Aquabaths, lifetime warranty on heaters
LIFETIME PARTS WARRANTY:
•All ORBITAL Shakers (not carrying a 24 month parts warranty) offer a lifetime
parts warranty on the drive mechanism and a 5 year warranty on all other parts
•Refrigerated Orbital Shakers carry a lifetime warranty on the drive mechanism,
1 year parts warranty on the compressor, and a 5 year warranty on all other
parts.

15
FIRST IN INSTRUMENTS SERVICING SCIENCE, INDUSTRY,
RESEARCH AND EDUCATION
SINCE 1908.

16
ACCESSORY CHECKLIST
The following loose parts and accessories are packed with
this unit. Before discarding any packing materials, please be sure that
nothing has been overlooked.

17
MODEL NO: 100, 100IDE, 100JPN, 100-5JPN, 101, 105, 106, 120, 120JPN, 120-
5JPN, 121, 125, 126, 150, 150JPN, 152
CHECKED BY: __________
DATE __________
PACKED BY __________
CHECKED ITEM PART NUMBER QUANTITY
_________ Operation Manual 057-139-00 1
_________ Shelf 1
(Models 100, 100IDE, 100JPN,
100-5JPN, 101, 105, 106,120,
120JPN, 120-5JPN, 121, 125,
126) 172-134-00
_________ Shelf, Lower 172-135-00 1
Models, 150, 150JPN,
152)
_________ Shelf, Upper 172-081-00 1
(Models 120, 120JPN,
120-5JPN, 121, 125, 126)
_________ Shelf, Upper 172-136-00 1
(Model 152)
_________ Thermometer Holder 910-039-00 1
_________ Warranty Card 528-022-00 1
_________ Inspection Tag 528-011-00 1
_________ Caution Card, 528-009-00 1
240V Units Only
_________ Grommet 790-022-00 1
_________ Thermometer 910-136-00 1