TJM T13 User manual

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 1 of 11
22/02/2021
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPSs): AS 4876.1-2002
a) Do not attach a V.F.P.S. to a vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b) Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c) Do not remove any plaques or labels from the V.F.P.S.
d) Do not modify the structure of the V.F.P.S. in any way.

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 2 of 11
22/02/2021
ITEM
NO.
Description
Qty
Part
Number
PARTS LIST
1
T13 Outback FPS
1
F-15316
2
Rear Under Guard
1
F-13121
FITTING KIT
3
Fairlead Cover Plate
1
88593
4
LED Indicator / Park Light RH
2
92600
5
Fog Light Blanking Cover
2
92091
6
Spacer (6mm)
4
F-12825
7
Spacer (2mm)
4
F-13404
8
Spacer –Top/Bottom Chassis (1.5mm)
6
F-13713
9
Spacer –Side Chassis (1.5mm)
8
F-16021
10
Fog Light Washer Plate
4
88057
N/A
Rated Recovery Point Label
1
HC0064
N/A
Recovery Point Use Guide
1
F-1768
N/A
Nylon Plug
4
K0665
FACTORY FITTED
N/A
TJM Logo Sticker
1
K3183
N/A
Rated Recovery Point Label
1
HC0064
N/A
Warning Label - ABC
1
HC0057
ITEM
NO.
Description
Qty
Part
Number
BOLT KIT
N/A
M6 x 1.0 x 20 Hex Bolt (CL8.8)
15
K0550
N/A
M6 x 2.5 x 1.6 Spring Washer
3
K0915
N/A
M6 x Ø12.5mm x 1.2mm Flat Washer
8
K0897
N/A
M6 x Ø19mm x 1.6mm Flat Washer
7
K2905
N/A
M6 x 1.0 Flange Nut
15
K3033
N/A
M8 x 1.25 x 25mm Hex Bolt (CL8.8)
2
K0553
N/A
M8 x 3.0 x 2.0 Spring Washer
2
K0620
N/A
M8 x Ø19mm x 18G Flat Washer
2
K0628
N/A
M8 x 1.25 Flange Nut
2
K3035
N/A
M10 x 1.25 x 25mm Hex Bolt (CL8.8)
4
K0563
N/A
M10 x 1.25 x 30mm Hex Bolt (CL8.8)
8
K0564
N/A
M10 x 1.25 x 50mm Hex Bolt (CL8.8)
4
K0567
N/A
M10 x 3.5 x 2.2 Spring Washer
16
K0621
N/A
M10 x Ø30mm x 3.0mm Flat Washer
16
WSST-W13
N/A
M12 x 1.25 x 130mm Hex Bolt (CL8.8)
2
K2957
N/A
M12 x 1.25 Nyloc Nut
2
K1200
N/A
1/2" x Ø1-¼” x 2.5mm Flat Washer
4
K0623

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 3 of 11
22/02/2021
Tools Required
Hand Tools
Power Tools
Metric Socket Set 8-19mm
Electric/Air Impact Driver (Optional)
Ratchet & Socket Extension Bar
Metric Spanner Set 10-19mm
Torx Drivers T25-T30
Hex (Allen) Key Set 4-6mm
Trim Puller Tool
Flat Blade Screwdriver Set
Phillips Head Screwdriver Set
Utility Knife
Side Cutters
Pliers
Drill Bit Ø8mm
Consumables Required
Zip Ties
Masking Tape
Safety Equipment/Notice
Hearing Protection
Eye Protection
Lifting Hazard
Vehicle Support/Lifting
Must be worn when using
power tools.
Must be worn when
cutting, drilling, or
grinding.
Two persons lift or
mechanical lifting aid
required for FPS fitment.
Ensure vehicle is properly
supported before commencing
work.

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 4 of 11
22/02/2021
NOTES
•Before commencing fitment read instructions and ensure all listed components
are supplied.
•Left hand & right-hand components are determined as seated in the vehicle.
•The fitment of TJM products does not nullify the OE manufacturer's operating
guidelines and/or warnings. Ensure you are familiar with and adhere to the usage
instructions specified by the manufacturer in the owner's manual or other official
documentation.
•Check for (and remove) any build up in all threads fitted to the product.
•Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance
label in the driver’s side doorjamb.
•When fitting accessories to TJM products (i.e. driving lights and aerials), ensure
suitable washer plates are used under the mounting surface that allow the
accessory to be secured in a way that prevents it from damaging the product.
•Where OE air guides require trimming, ensure minimal clearance between air
guides and TJM components to prevent air leakage which may adversely affect
vehicle cooling.
•When removing protective coatings, ensure all new edges are deburred, clean any
swarf from the area and apply rust preventative to exposed surfaces.
•Place the product on a soft workspace to prevent damage prior to installation.
Bolt tensions
Dia. (mm)
Nm
ft.lbs
Dia. (inch)
Nm
ft.lbs
All bolt tensions
are as follows
unless otherwise
pecified.
5
5
4
1/4”
9
7
6
9
7
5/16”
22
15
8
22
16
3/8”
33
27
10
44
32
7/16”
55
43
12
77
57
1/2”
86
66

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 5 of 11
22/02/2021
1. Remove and discard the flange nuts securing
the wing return to the bumper frame.
Repeat on LHS.
2. Remove and discard the front fasteners (2)
securing the bumper to the bumper frame.
3. Remove and discard the clips (5) securing the
bumper to the bumper frame.
4. Remove the number plate from the bumper
and retain.
5. Remove and discard the fasteners (2)
securing the bumper at the lower positions.
Repeat on LHS.
6. If vehicle is fitted with fog lights, disconnect
the fog light harness plug.
7. Remove and discard the plastic bumper from
vehicle.
RHS SHOWN
RHS SHOWN

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 6 of 11
22/02/2021
8. Remove and discard the fasteners (4)
securing the plastic lower radiator cover.
9. Remove and discard the plastic lower radiator
cover.
10. Remove and discard the fasteners (10)
securing the top bumper frame panel.
11. Remove and discard top bumper frame panel.
12. Remove the centre bolt securing the bumper
frame to chassis.
13. Remove and discard the inner bolts (2)
securing the bumper frame to the chassis as
shown.
Repeat on LHS.
14. If vehicle is fitted with fog lights, disconnect
the fog light harness plug.
RHS SHOWN
STEP 12
STEP 13
RHS SHOWN
STEP 13

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 7 of 11
22/02/2021
15. Remove and discard the fasteners securing
the tow lug. Discard the tow lug.
16. Remove the bumper frame from the vehicle.
17. Fit the parker/indicator supplementary wiring
harness ( Purchased Separately ) to the vehicle
loom as per instructions. Temporarily plug in
supplied parker/indicator light. Check the
operation then disconnect the light
assemblies.
18. Insert the “Nylon Plugs”(K0665) into the
square cut-outs for the indicator/park lights
(as shown).
19. Remove the backing plate from each
indicator/park light, then secure the backing
plate to the FPS, using the screws provided
with the light assemblies.
20. Supporting the backing plate, re-fit (clip) each
indicator/park light to the backing plate
(ensuring that an adequate seal is achieved).
ENSURE THAT THE PARK LIGHT IS
POSITIONED TOWARDS THE OUTSIDE OF
THE VEHICLE
Repeat on LHS.
RHS SHOWN

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 8 of 11
22/02/2021
If a Fog Light Kit has been purchased, install
it now referring to the instructions provided in
the kit. Otherwise, follow the below steps to
install the provided Fog Light Blanking Cover.
21. Sandwich the fog light mounting bracket
between “Fog Light Washer Plates” (88057)
(2).
22. Position the “Fog Light Blanking Cover”
(92091) as shown opposite.
23. Using M6 x 1.0 x 20mm Hex Head Bolt (4),
M6 x Ø12.5mm x 1.2mm Flat Washer (4) &
M6 x 1.0 Flange Nut (4), secure the “Fog
Light Blanking Cover”to the FPS.
Repeat on LHS.
24. If a winch is to be fitted, conduct a standard
fitment following the instructions supplied
with the winch.
25. If no winch is to be fitted, place the “Fairlead
Cover Plate”(88593) in position (as shown)
and secure it in place using M6 x 1.0 x 20mm
Hex Head Bolt (2), M6 x Ø19mm x 1.6mm
Flat Washer (2) & M6 x 1.0 Flange Nut (2).
RHS SHOWN

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 9 of 11
22/02/2021
26. Lift the FPS into position so that the chassis
mounts slide over the vehicle chassis rails.
27. Loosely secure both sides of the FPS in place
using M12 x 1.25 x 130mm Hex Head
Bolt (2), ½” x Ø1-¼” x 2.5mm Flat
Washer (4) & M12 x 1.25 Nyloc Nut (2).
Ensure that proper lifting safety
procedures are adhered to when lifting
this product.
28. Loosely secure the FPS in place using
M10 x 1.25 x 30mm Hex Head Bolt (2), M10 x
3.5 x 2.2 Spring Washer (2) & M10 x Ø30mm
x 3.0mm Flat Washer (2).
29. Loosely secure the FPS in place using
M10 x 1.25 x 25mm Hex Head Bolt (2), M10 x
3.5 x 2.2 Spring Washer (2) & M10 x Ø30mm
x 3.0mm Flat Washer (2).
Repeat on LHS.
30. Loosely secure the FPS to the chassis rail
using M10 x 1.25 x 30mm Hex Head Bolt (2),
M10 x 3.5 x 2.2 Spring Washer (2) &
M10 x Ø30mm x 3.0mm Flat Washer (2).
31. With the bar centralized to the vehicle, use a
combination of the supplied “Spacers”(F-
12825 & F-13404) (shown below) between
the chassis rail and the FPS and loosely
secure with M10 x 1.25 x 50mm Hex Head
Bolt (2), M10 x 3.5 x 2.2 Spring Washer (2) &
M10 x Ø30mm x 3.0mm Flat Washer (2).
Repeat on RHS.
RHS SHOWN
STEP 31
STEP 30
LHS SHOWN
LHS SHOWN
STEP 29
STEP 28

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 10 of 11
22/02/2021
32. Use the “Spacer”(F-16021) (shown below) to
close any gaps between the chassis rail and
the FPS at the fasteners in Step 28 and 30.
Repeat on RHS.
33. Use the “Spacer”(F-13713) (shown below) to
close any gaps between the chassis rail and
the FPS, above or below the chassis rail.
Repeat on RHS.
34. Tighten all fasteners securing the FPS to the
vehicle to the relevant torque settings listed
on Page 4.
35. Place the “Rear Under Guard” (F-13121) in
position (as shown) and secure using the
following fasteners.
35.1. M6 x 1.0 x 20mm Hex Head Bolt (3), M6
x 2.5 x 1.6 Spring Washer (3), M6 x
Ø19mm x 1.6mm Flat Washer (3) & M6 x
1.0 Flange Nut (3).
35.2. M8 x 1.25 x 25mm Hex Head Bolt (2),
M8 x 3.0 x 2.0 Spring Washer (2), M8 x
Ø19mm x 18G Flat Washer (2) & M8 x
1.25 Flange Nut (2).
STEP 35.2
STEP 35.1
LHS SHOWN
LHS SHOWN
STEP 35.2

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota 70 Series –Dual Cab
Part No.
070SB13R69G
For product warranty please refer to our website www.tjm.com.au
File: F-17639.docx
Page 11 of 11
22/02/2021
36. Connect all wiring looms to the relevant light
assemblies and check the operation of the
indicators, park lights, fog lights and winch (if
installed) to ensure that they are functioning
correctly.
37. Secure the number plate to the FPS using M6
x 1.0 x 20mm Hex Head Bolt (2), M6 x
Ø19mm x 1.6mm Flat Washer (2) & M6 x 1.0
Flange Nut (2).
38. Ensure that all fasteners are tightened to the
appropriate torque settings. Ensure no vehicle
components are crushed or will chafe.