TMG TMG-ST3040V-1.0 User manual

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W W W . T M G I N D U S T R I A L . C O M P 1 / 2 0 T o l l F r e e : 1 - 8 7 7 - 7 6 1 - 2 8 1 9
Main Specifications :
-Overall assembled size : W9.14 x L12 x H4.57 (m) / 30 x 39.3 x 15(ft)
-Front and back roll up door : W3.65 x H3.3 (m) / 11.97 x 10.8(ft)
Prior to assembly
Please read the instructions carefully before installation. It is important to follow
your local safety regulations and industry standards during installation. Regulations
may include but are not limited to:
-Safety helmets, protective eyewear, and clothing
-Safety harnesses for all elevated workers
-Proper ladder, cage, and safety operation
Check all components and parts before installation. All parts are marked with a part
number, please refer to the parts list to make sure you have all parts.
Choose a day with low or no wind to install, assembly is hard in heavy wind. Do not
make any alterations to the structure. Do not hang any weights on the frame during
installation, including parts. We are not responsible for any damages or injuries
caused by inappropriate installation, unauthorized modifications or extreme
weather.
This building is not intended for human occupancy.
It is recommended to tape or add foam/rubber on the frame where joints connect and
where it touches the cover. This will help extend the life span of the cover.
Read the following item list carefully and count the number of items to ensure that
all parts are included prior to setup.
Installation steps
Step 1 : Review the whole structure and choose the proper installation site
Choose a solid flat level ground area to set up the building. Do not install the
building on soft ground, wetland, uneven surfaces, sloped surfaces, or on top of
structures that are not rated to hold its weight.
We strongly recommend that you build the structure on a solid foundation such as
cement and use anchor bolts on all baseplates.
Be aware of the surrounding area. Do not set up the building near snowdrifts, open
flames or exposed electrical wires. Do not keep heat sources near the fabric cover.

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Keep the building surroundings clear at all times.
TMG-ST3040V-1.0 Part List
Parts
code
Graphical
Description
Length
Qty
1
Peak arch tube
φ58xL2290mm
9
2
Upper rafter tube
(middle truss)
φ58xL2866mm
14
2A
Upper rafter tube
(front and rear truss)
φ58xL2866mm
4
3
Lower rafter tube
(middle truss)
φ58xL2800mm
14
3A
Lower rafter tube
(front and rear truss)
φ58xL2800mm
4
4
Roof purlin
(horizontal tube)
φ42xL1440mm
40
4A
Middle truss connectors
W50xL180mm
70
4B
Front and rear connectors
W50xL121mm
10
4C
Self-tapping screws
(#12x25mm)
#12x25mm
45
5L
Left corner baseplate
(front and rear truss)
W200xL350mm
2
5R
Right corner baseplate
(front and rear truss)
W200xL350mm
2
6
Door column baseplate
(front and rear truss)
W150xL200mm
4
7
Middle truss baseplate
W200xL200mm
14
7A
Ratchets
3T
18

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8
Door frame lower tube
(front and rear truss)
φ58xL1920mm
4
9
Door frame upper tube
(front and rear truss)
φ58xL1800mm
4
10
Door frame middle tube
(front and rear truss)
φ42xL2090mm
4
11
Ceiling cross bar
φ42xL2480mm
9
11A
Rope pulley
W35xL130mm
2
11B
Rope pulley
W35xL85mm
2
12
Bottom tension bar
(front and rear cover)
φ32xL2560mm
4
13
Diagonal bracing bar
(for 1st and last span)
φ42xL2070mm
4
13A
Tube clamp
φ58mm
8
14
Top cover tension tube
(for both bottom sides)
φ32xL1993mm
2 groups
15
Door dropping tube
φ32xL1993mm
2 groups
16
Expansion bolt
(not included)
φ16x150mm
62
17
Half round head bolt
M8x60mm
80
18
Half round head bolt
M8x70mm
124
19
Hex bolt
M10x30mm
26
19A
Hex bolt
M10x50mm
8

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20
Nylon rope
φ8x12m
4
21
Water plug
φ32mm
16
22
Top cover
1
23
Front and rear cover panel
2
24
Braided rope
φ8x160m
1 bundle
25
Tension band
W38xL800mm
18
26
Scratch resistant tape
L10m
2

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 Mark the ground in the final building location with a line showing the
positions of base plates, front, and rear doors. All lines should be drawn from
center to center of all baseplate tubes.
 Baseplates : all baseplates must be installed firmly with expansion bolts (#16)
on this step (figure 1).
 Parts used in this step :
- (4) Baseplates (#5L,#5R)
- (14) Baseplates (#7)
- (2) Baseplates (#6)
- (62) Expansion bolts (#16)
Figure 1

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Step 2 : Assemble all trusses
 The building includes 9 trusses : (1) Front truss (1st truss), (1) rear truss (9th
truss), and (7) middle trusses. The front and rear trusses are installed with the
fabric panel (#23).
 Both front and rear truss include the following parts. Connect all tubes with
bolt (#18) (refer to figure 2).
- (1x2) Peak arch tube (#1)
- (2x2) Upper rafter tube (#2A)
- (2x2) Lower rafter tube ( #3A)
-(1x2) Ceiling cross bar (#11)
- (2x2) Hex bolt (#19)
-(8x2) Half round head bolt (#18)
Figure 2

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 The (7) middle trusses include the following parts. Connect all tubes with bolt
(#18) (refer to figure 3).
- (1x7) Peak arch tube (#1)
- (2x7) Upper rafter tube (#2)
- (2x7) Lower rafter tube (#3)
- (1x7) Ceiling cross bar (#11)
- (2x7) Hex bolt (#19)
- (8x7) Half round head bolt (#18)
Figure 3

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 Lay down all (9) trusses on the ground when the assembly is all completed and
before moving to next step, and then wrap (#26) around the sharp points of the
joint to avoid friction between the fabric and the interface, resulting in fabric
damage (figure 4).
- (2) Scratch resistant tape (#26)
Figure 4

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Step 3 : Put up the front (1st) truss
 Use of a crane or forklift is recommended, otherwise a team can use ropes to
lift the trusses, but you have to make sure it is safe, and have enough
manpower.We recommend 3 to 5 people to pull the truss up from different
directions. When the truss is up, tie the ropes to the heavy objects to make
sure the truss will stay upright and use bolt (#18) to connect the truss to the
baseplate on both sides (figure 5).
 Parts used on this step : (4) Half round head bolt (#18)
Figure 5

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Step 4 : Put up the rest trusses
Install (#4) horizontal pull pipe at the marked position on the main pipe. Connect (#4) and
#4A) together with bolts (#17) and firmly fix all bolts on each span before moving to the
next truss (figure 6).
 Parts used in this step :
- (40) Roof purlin (#4)
- (70) Middle truss connectors (#4A)
- (10) Front and rear connectors (#4B)
- (45) Self-tapping screws (#4C)
- (80) Half round head bolt (#17)
Figure 6-1

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Figure 6-2

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Step 5 : Install the diagonal bracing bars (#13)
 Connect diagonal bracing bar (#13) on the first and last span to lower rafter
tube (#3A and #3) with tube clamp (#13A), use bolt (#19)(figure 7).
 Parts used in this step :
- (2x2) Diagonal bracing bars (#13)
- (4x2) Tube clamps (#13A)
- (4x2) Bolts (#19A)
Figure 7

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Step 6 : Install the remaining parts on the front and rear trusses (figure 8)
 Install rope pulley (#11A) on the right, (#11B) on the left as shown.
- (2x2) Door frame lower tube (#8)
- (2x2) Door frame upper tube (#9)
- (2x2) Door frame middle tube (#10)
- (1x2) Rope pulley (#11A)
- (1x2) Rope pulley (#11B)
- (2x2) Bottom tension bar (#12)
- (8x2) Half round head bolt (#18)
- (4x2) Hex bolt (#19)
Figure 8

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Step 7 : Install front and rear cover panel
 The door cover must be zipped. Use rope (#24) to lift up the front cover (#23)
from the center grommet and tie it firm to the truss tube and spread toward
both sides through each grommet along the tube. Refer to figure 9 and 10 on
how to attach the rope and tie to the tube.
 Insert the dropping tube (#15) into the bottom groove pocket on the door
cover. Tie two ropes (#20) separately on both sides of the peak arch tube.
Pull both ropes under through the bottom of the door cover from the back,
then go up from front and through both pulley (#11A) and (#11B) (figure 9).
 Parts used in this step :
- (1x2) Door dropping tube (#15)
- (2x2) Nylon rope (#20)
- (1x2) Front and rear cover panel (#23)
- (1) Braided rope (#24)
(Figure 9 - view from inside)

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 The rope coming out from pulley (#11B) must go through the upper wheel of
pully (#11A), then pull both ropes together slowly and start to lift the door
cover.
 Tie both ropes to the corner baseplate. Now the door cover is up. When you
drop down the door cover, do not let go too quick, otherwise it might get
stuck and damage the fabric (figure 10).
(Figure 10 -view from outside)

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Step 8 : Install the top cover (#22)
Do not install the cover during windy weather!
 Unpack the top cover and place it along one of the long sides of the structure.
 Use 3 to 5 ropes (#24) to pull the top cover (#22) the top of the structure, 2 or
3 people standing inside on ladders to push upwards will help to move the
cover smooth without any damage (figure 11).
Figure 11

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Step 9 : Stretch and tighten top cover
 The roof cover must be stretched and tied to the front and rear truss by rope
going through the flap grommets on the cover. Start from the top center and
go toward both side on each end. Add or cut the rope as needed.
 Pull and stretch the cover enough only to take wrinkles out. Repeat for the
rear truss. Do not over stretch as it could rip off the grommets (figure 12).
Figure 12

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Step 10 : Tension the cover on the structure from both sides (figure 13)
 Insert tension tubes (#14) slowly into the bottom groove pocket on both long
sides. Add the water plug (#21) on the first tension tube to avoid tearing the
fabric and add one to the end of last tube as well.
 Repeat the same step for the other side.
Figure 13

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Step 11 : Install ratchet straps (#25)
 Stretch and adjust the cover from left and right, back and forth, to make sure
it is square and centered. Cut the groove pocket where it aligns with ratchet
(#7A), and use tension band (#25) to pull tension tube (#14) to ward the
ratchet and secure it.
 Evenly adjust all ratchets on both sides to take wrinkles out and make the
cover flat and smooth.
 Parts used in this step :
- (18) Ratchets (#7A)
- (18) Tension band (#25)
Figure 14