Vicon Extra 832R PRO User manual

Extra 832R - 832CR - 835R
PRO
Instruction Manual
Translated from the original instruction manual
Version 2012-09
Date printed 10.2012
Language EN
Machine number KT440060
Document number 90015207EN
Index number 2012-09

Extra 832R - 832CR - 835R PRO
Identification of machine
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machine. Enter your information here.
Description
Working width
Weight
Machine
number
Accessories
Supplier's 
address
Manufacturer's 
address
Copyright Kverneland Group Kerteminde, Denmark. Copying, reproduction in any form, translation, or use of excerpts or parts of this document
are not permitted without specific permission from Kverneland. All rights reserved. The contents of these operating instructions may be changed
without prior warning. Rights reserved for technical amendments.
Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK-5300 Kerteminde - Denmark
Tel. / Fax [phone]
web: www.kvernelandgroup.com
832R-CR PRO: 3.2 m (10’ 6”)
835R PRO: 3.5 m (11’ 6”)
832 R PRO: 1960 kg (4322 lb), 832 CR PRO: 2120 kg (4675 lb)
835 R PRO: 2060 kg (4542 lb)

Table of contents
3
Table of contents
Contents .................................................... 4
Target group 4
The meaning of the symbols 4
Safety ......................................................... 5
For your own safety 5
Who can operate the machine? 11
Connecting 11
Load capacity 12
Transport on public roads 13
Use 14
Disconnection 16
Maintenance 17
Further safety instructions 19
About the machine ................................... 20
The machine's field of application 20
Machine characteristics 21
Synopsis 22
Technical data 24
Tractor requirements 28
Preparation ................................................ 29
Preparing the machine 29
Assembly - attachment ............................ 34
Attachment of the tractor 35
Hydraulic 38
Connection 39
First start-up of machine 40
Machine in the transport position 47
Transport on public roads ....................... 51
Safety 51
Before travelling on public roads 51
Checking the machine 52
Travelling on public roads 52
Operation ................................................... 53
Safety 53
Before operating 53
Operation 54
Cleaning .................................................... 77
Before cleaning 77
Cleaning 78
After cleaning 78
Parking and Storage ................................. 79
Before storage 79
Parking/disconnection of the machine 79
Storage 81
Maintenance .............................................. 82
For your own safety 82
General instructions 83
Lubrication 88
Service - check 94
Replacement 133
Extra equipment ........................................ 167
Bx equipment 167
High skids 167
Quick release of knives 168
Roller rpm 168
Weights 169
Chain for locking the lift arms 169
PTO shaft 170
Warning sign 170
Hour counter 170
Troubleshooting ........................................ 171
Electric and hydraulic system 171
Cutterbar 171
PTO shaft 172
Warranty ..................................................... 173
Guidelines for warranty 173
Disposal ..................................................... 174
Metal parts 174
Rubber parts 174
Plastic 174
Hydraulic oil 174
Electronic parts 174
EU declaration of conformity ................... 175
EU Directive 2006/42/EC 175
Notes .......................................................... 176
Technical information ............................... 177
Conversion table 177
Lubricants 177
Torque moment 177
Index ........................................................... 178

Contents
4
Contents
Target group
This manual is intended for trained farmers and others who are
qualified to work in agriculture and who are familiar with assembling
equipment.
For your own safety
Read this instruction manual thoroughly before use and assembly.
This will enable you to have optimal working conditions and to work in
safety.
For the employer
Every employee must be trained in how to use this machinery at
regular intervals (at least once a year) in accordance with the
employer's insurance guidelines. Untrained or unauthorised persons
must not use this machine.
Instructions
Your dealer will assist with the instructions on how to use and maintain
this machinery.
The meaning of
the symbols
We have used different symbols to make the text clear. An explanation
follows:
•A dot symbol marks a list of instructions or information.
A triangle marks an action you must carry out.
An arrow refers you to other parts of the text.
We have also used pictograms to help you find relevant places in the
text.
Denotes tips or instructions on use.
Denotes information that requires particular attention.
A spanner marks tips concerning assembly and adjustment work.
A warning triangle indicates important safety instructions. If these are
not adhered to, it may result in:
•Serious errors in the machine function.
•Damage to the machine.
•Injury or accident.

Safety
5
Safety
For your own
safety
This chapter includes general safety instructions. In addition, each
chapter in the instruction manual includes specific safety instructions
not set out here. The safety instructions must be complied with
•For your own safety.
•For the safety of others.
•To ensure the safety of the machine.
When working with agricultural machines, incorrect handling can
result in various dangers. Therefore, you should always be very
thorough and never work under pressure.
The operator must be receive regular training
Persons working with the machine must receive regular training on
these safety instructions.
The safety instructions should be complied with in accordance with
local legislation concerning agricultural machines.

Safety
6
Safety symbols
On the machine you will find labels relating to your safety. These
labels must not be removed. If the labels become illegible ordetached,
new labels can be ordered and affixed to the relevant areas.
R model
STOP
STOP

Safety
7
CR model
STOP
STOP

Safety
8
The meaning of the
symbols
Stop the tractor before working on the machine
Be careful! The tractor engine must ALWAYS be stopped and the
ignition key removed before carrying out repairs or maintenance,
cleaning, or lubricating the machine.
Read and observe the instruction manual
Be careful! Read and ensure you understand the instruction manual
before the machine is used.
Ensure no clothing/body parts get caught in the PTO shaft
Guards may not be removed or opened until the machine has stopped
rotating. The tractor engine must be stopped, the ignition key removed
and the handbrake applied.
Risk of injury to feet
The safety guards must always be in place when the machine is
working.
Risk of injury to feet
The safety guards must always be in place when the machine is
working.
STOP

Safety
9
Risk from loose chippings
Keep a safe distance from the machine. Do not allow any persons
near the machine when it is working. If the guard is damaged, it must
be replaced.
Danger of being crushed by the machine's cutting unit
The safety valve must always be closed during repair or maintenance
operations on the machine's cutting unit. The tractor must always be
stationary, with the ignition key removed before repair or maintenance
operations are undertaken on the machine.
Danger: rotating machine parts
Children must never be allowed near the machine. Only the operator
is allowed near the machine.
Risk of injury to feet
The safety guard must always be in place when the machine is
working.
Risk of injury to feet
The safety guard must always be in place when the machine is
working.

Safety
10
Ensure no clothing/body parts get caught in the machine
No work may be carried out on the machine's rotors or cutterbar until
the machine has stopped rotating. The tractor engine must be
stopped, the ignition key removed and the handbrake applied.
Ensure no clothing/body parts get caught in the V belt
transmission
Guards may not be removed or opened until the machine has stopped
rotating. The tractor engine must be stopped, the ignition key removed
and the handbrake applied.
Fingers or hands can be caught in the V-belt transmission
Guards may not be removed or opened until the machine has stopped
rotating. The tractor engine must be stopped, the ignition key removed
and the handbrake applied.
Danger of being crushed by the machine's cutting unit
Risk of trapping fingers or hands! Be careful of moving parts when the
cutting unit is raised.