Whalen WSF48MS26GAO User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2019-06-25 Rev. 0001-A
Millstead 48in Fireplace Console
Model # WSF48MS26GAO
# WSF48MS26WW
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
/
/

2
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and
non-abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH A DAMP CLOTH.
Insert dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and tighten
the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
GLUE
XX
FINAL
1 2 43
1234

3
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Left Side Panel (Qty. 1) E- Right Side Panel (Qty. 1) F- Left Partition Panel (Qty. 1)
G- Right Partition Panel (Qty. 1) H- Middle Crossbar (Qty. 1) I- Middle Left Stile (Qty. 1)
J- Middle Right Stile (Qty. 1) K- Base Front Molding (Qty. 1) L- Base Front Stretcher (Qty. 1)
M- Base Rear Stretcher (Qty. 1) N- Adjustable Shelf (Qty. 4) O- Firebox Support (Qty. 1)
P- Door (Qty. 2) Q- Middle Back Panel (Qty. 1) R- Left Back Panel (Qty. 1)
S- Right Back Panel (Qty. 1) T- Glass Door Insert (Qty. 2) U- Mesh Trim (Qty. 2)

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
V- Wood Door Insert (Qty. 2) Fireplace Insert (Qty. 1) Remote Control with Battery (Qty. 1)
(Pre-attached)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 32+1 extra) (Qty. 32+1 extra) (Qty. 37+1 extra)
(4) M3.5 x 12 mm Screw (5) M3.5 x 15 mm Washer Head Screw (6) M4 x 38 mm Screw (7) M3.5 x 15 mm Pan Head Screw
(Qty. 20+1 extra) (Qty. 34+1 extra) (Qty. 12+1 extra) (Qty. 8+1 extra)
(8) M4 x 50 mm Screw (9) Mending Plate (10) L-shaped Metal Bracket (11) Handle
(Qty. 4+1 extra) (Qty. 2) (Qty. 2) (Qty. 2)
(12) 5/32’’ x 22 mm Bolt (13) Shelf Support (14) Acrylic Stopper (15) Cam Cover
(Qty. 4+1 extra) (Qty. 16+1 extra) (Qty. 1) (Qty. 8+1 extra)
(16) Rubber Bumper Glue Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 4+1 extra) (Qty. 1) (Qty. 1) (Included in plastic bag)
Tools required (not included): Phillips screwdriver, stud finder, pencil, tape measure, power drill and 1/8 in
drill bit.

5
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Fixed Shelf (B), Bottom Panel (C)
and Partition Panels (F and G) with a Phillips screwdriver.
NOTE: Screw-in cam bolts must be screwed down flush.
3. Insert two Wood Dowels (3) into the inner holes on the long edge of Middle Crossbar (H) and each
Partition Stile (I and J). Make sure that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
B
F
G
2
C
3
3
3
3
3
3
H
I
J

6
Assembly Instructions
4. Align and attach the Middle Crossbar (H) to the Fixed Shelf (B) by engaging three Cam Locks (1) (Refer
to page 2 on Cam Lock system operation supplement).
5. Align and attach the Middle Left Stile (I) to the Left Partition Panel (F) by engaging two Cam Locks (1).
B
H
1
1
1
F
I
1
1

7
Assembly Instructions
6. Align and attach the Middle Right Stile (J) to the Right Partition Panel (G) by engaging two Cam Locks
(1).
7. Glue the Wood Dowels (3) into the inner holes of Fixed Shelf (B), Bottom Panel (C), Partition Panels (F
and G), Base Front Stretcher (L) and Base Rear Stretcher (M) as shown.
NOTE: Do Not Insert the wood dowels into the cam bolts holes
G
J
1
1
FGB
3
3
3
33
3
3
3
3
33
3
C
3
3
3
3
M
L
3
3
3
3
3
3
3

8
Assembly Instructions
8. Attach the Fixed Shelf (B) beween the Partition Panels (F and G) by engaging four Cam Locks (1).
9. Align and attach the Base Front Stretcher (L) to the Bottom Panel (C) with four Cam Locks (1).
F
G
B
1
BF/G
C
L
C
1

9
Assembly Instructions
10. Align and attach the Base Rear Stretcher (M) to the Bottom Panel (C) with three Cam Locks (1).
11. Using the wood dowels as a guide, firmly press the assembled Partition Panels (F and G) to the Bottom
Panel (C) and fasten them in place with four 50 mm Screws (8). Fully tighten the screws with a Phillips
screwdriver.
C
1
M
C
B
F
G
L
C
8
8
8
8

10
Assembly Instructions
12. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A) and Side Panels (D
and E) with a Phillips screwdriver.
13. Glue the Wood Dowels (3) into the inner holes on both Side Panels (D and E) and the Base Front Molding
(K) as shown.
A
D
E
2
K
D
E
3
3
3
3
3
3
3
3