2
Install Inside Knob
Slide knob onto spindle.
With knob retainer hole in knob facing edge of door
push until retainer snaps into place.
8
9
Interchangable Core Cylinders
Install cylinder into Knob. Slide
knob assembly onto spindle so
that the slot on the driver aligns
with the bar in the spindle. Insert
operation key and rotate 70°
clockwise, then push knob into
position.
8
10 Strike Installation (Wood Frames Only)
A. Close door and mark a horizontal line from the center of the template to the
frame of the door.
B. Measure half the thickness of the door; mark this same distance with a
vertical line starting from the stop side of the frame and where both lines
cross make a 1" (26mm) diameter hole and 1/2" (13mm) in depth.
C. Align the holes of the strike with the vertical line, trace the outline of the strike
and mortise to 1/16" (1.6mm) depth.
Attach the strike with two screws (provided).
TEST THE OPERATION OF
THE LOCKSET
Cycle the lock in both the
locked and unlocked
positions. If lock functions
smoothly when door is open,
but binds when closed, check
door and frame alignment. If
problems are found see
troubleshooting below.
11
Troubleshooting
1. Check door.
2. Check hinges. They should not be loose or have excessive wear on knuckles.
3. Latchbolt will not deadlock.
Either strike is out of line or gap between door and jamb is too great. Realign strike or
shim strike out towards flat area of latchbolt.
4. Latchbolt does not retract or extend properly.
Latchbolt tail and retractor not properly positioned.
A. Remove lockset. Look through 2 1/8 hole and verify latchbolt tail centered between top
and bottom of hole.
B. Remove latchbolt and insert lockset, look through latch hole and verify retractor mouth
centered in hole. Adjust outside rose plate if not.(See #5)
C. Rebore holes if necessary to line up retractor and tail. Door Must
Not Bind
Door Must Not
Be Warped
Door Must
Not Sag
Door Must
Swing Freely
BOTTOM
OF KEYWAY
“A”
To remove non-cylinder lock
outside knobs, see step 4
70°
KNOB RETAINER HOLE
9Removal/Installation of Outside Knob Assembly
To remove the outside knob assembly rotate the key to 70° clockwise.
Depress retainer through small hole “A”. Slide knob assembly off spindle.
To install the outside knob assembly remove the key. Align knob with the
spindle so that the keyway is facing down. Slide the knob onto the spindle
until the bottom of the knob assembly rests on the retainer. Insert the key
and rotate it 70° and slide the knob over the retainer. Pull on the knob
to assure proper seating of the knob assembly.
Note 1: Locksets are setup for right hand doors. If left handing is required
remove the knob assembly and rotate the knob assembly 180° and use the
above instructions for reassembly.
Note 2: When Installing the -08 function knob assembly it will be necessary to rotate
the plug bar until the lockbody is in the locked position. Continue with above installation instructions.
497
Optional Strike Box
#202
Attaching Screws
#12-24x1"
495
Standard Strike Box
Attaching Screws
#8-32x3/4"
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 2002, 2012, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
An ASSA ABLOY Group brand
80-9150-0003-010 (08-12)
