Zummo ZO8A User manual

User’s Guid
e
ZUMMO-INNOVACIONES MECÁNICAS, S.A.
C/ CÁDIZ 4
46113 MONCADA (Valencia) España
Tel.: + 34 961301246
Fax: + 34 961301250
E-mail: [email protected]
011201/03
SistemadeCalidadcertificado
NºCert:44100110904
SistemaMedioambientalcertificado
NºCert:44104110904

ZUMMO - INNOVACIONES MECÁNICAS, S.A., in an ongoing effort to enhance its products,
reserves the right to modify machines without prior notice; for this reason, this user’s manual
may not contain the latest changes made.
INDEX
.............................................................................................................................................Pg.
1 TECHNICAL DATA................................................................................................................ 1
2 IMPORTANT SAFETY INSTRUCTIONS .............................................................................. 1
3 INSTALLATION ..................................................................................................................... 2
4 OPERATING THE MACHINE ............................................................................................... 2
5 STOP ..................................................................................................................................... 2
6 PROGRAMMER COUNTER FUNCTION ............................................................................. 3
7 JUICER SAFETY SYSTEMS................................................................................................. 3
8 JUICER CLEANING...........................................................................................................3-4
9 USE RECOMMENDATIONS ..............................................................................................4-5
10 TROUBLESHOOTING .......................................................................................................5-6
11 ELECTRICAL DIAGRAM ...................................................................................................... 6
12 LIST OF COMPONENTS ...................................................................................................6-8
13 GUARANTEE ........................................................................................................................ 8
14 WASTE AND RECYCLABILITY ............................................................................................ 9
15 PHOTOS .........................................................................................................................10-11
16 EXPLODED VIEW DRAWINGS .....................................................................................12-21
1TECHNICAL DATA
POWER CONSUMPTION (W) 275
ORANGES PER MINUTE 10
FEED CAPACITY (Kg.) 9
SIZES
WITH
RECEPTACLES
HEIGHT (mm) 956
WIDTH (mm) 650
DEPTH (mm) 470
FRUIT SIZE Ø (mm) 60-80
WEIGHT (Kg.) (without packaging) 56
2IMPORTANT SAFETY INSTRUCTIONS
•Dear Customer: Before using your juice extraction machine, please carefully read this
User’s Manual.
•The machine exerts a great deal of pressure when squeezing fruit; for this reason, never
place hands or foreign objects in the squeezing area. (Fig. 1)
•Always make sure Fastening Nuts on Cups and Juice Trays are tightened; otherwise,
serious damage to the machine may result. (Fig. 2)
•Use special care when handling the Blade to avoid the risk of injury. (Fig. 3)
•To prevent risks, all repairs should be performed by technical personnel.
•The company assumes no liability whatsoever if damage is due to improper machine use or
the failure to follow the instructions contained in this manual.
•Request technical service from the company that supplied that machine to you; in the event
that it cannot be located; contact the factory (data on the cover of this manual).
1

3INSTALLATION
•ATTENTION! The machine weighs 56Kg. When moving the machine, we suggest that this
be accomplished by two persons. The best way to handle a machine is to use one hand to
get a grip underneath the rear and the other placed beneath the squeezing tray. (Fig. 4)
•Place the machine on a sufficiently sturdy and stable base.
•Ensure that the machine’s voltage and frequency match the values of your electrical
installation. See the identification plate. (Fig. 5)
•Use an electrical outlet that is equipped with an effective earth connection. This outlet
should be used exclusively by the juice extraction machine. Do not plug other appliances
into the outlet.
•Before turning on the machine, it is recommended that the pieces that will be in contact with
juice be cleaned first (Cups, Balls, Blade, Juice Tray, Filter and Front Cover).
•Turn on the power switch. (Fig. 6) If no message appears on the display (Fig. 7), this
means that there is a lack of voltage; in this case, make sure that you have plugged the
machine into a live line and that the power switch is turned on. Once this problem has been
taken care of, one of the following three messages will appear: StoP, a number , C
•If the StoP message appears on the display, the machine cannot be operated because the
safety system prevents it. In this case, check the following:
a The Front Cover is properly in place, with its clasps properly fitted inside the slots.
(Fig. 8 & 9)
b The Juice Tray and the Blade are properly in place and Fastening Nuts tightened.
(Fig. 10)
•If a number or the letter Cappears on the Programmer display, the machine is ready for
normal operation.
4OPERATING THE JUICER
•Once the machine is turned on, the display will show a number between 1 and 50 or the
letter C. The number indicates the quantity of oranges to be squeezed and the letter C
means that oranges will be squeezed without interruption for approximately 30 minutes.
•Depending on the number of oranges that you want to squeeze, keep pressing the SELECT
button and the number on the display will increase from 1 to 50, and then the letter Cwill
appear (1,2,3,..........48,49,50,C,1,2,3.....). If you keep the SELECT button depressed for
more than 3 seconds, the number will decrease.
•Perform this operation until the wanted number is shown on the display.
•Once a quantity is selected and an operation is performed, the Programmer will store this
information (even if it afterwards is switched off) until a new number selection is made.
•When the ON button on the panel is pressed, the machine will squeeze the number of
oranges shown on the Programmer display. During the process, the number of oranges
that remain to squeeze will be shown on the display. If you want to repeat the operation,
simply press the ON button. To stop the process, press the STOP button.
5STOP
With the machine switched on, press the StoP button. On the display a number 0will appear
and the machine will stop at the time the Cups reach the vertical position. Afterwards, the
Programmer display will show the number of the previous selection.
2

6PROGRAMMER COUNTER FUNCTION
If you want to know the total number of operations*performed by your machine, press the
STOP button while the machine is not running and this number will appear on the Programmer
display for a few seconds. Keep in mind that all brand new machines show 400 – 500
operations (operations carried out at the factory for quality control).
The display is limited to five digits. Therefore a maximum of 99,999 operations can be
displayed. But if you want to know the number of turns the counter has turned over, switch off
the machine using the power switch and turn it back on again while pressing the STOP
button. The number that shown is the number of turns the counter has turned over.
*(operation = complete set of steps to squeezing a piece of fruit.)
7JUICE SAFETY SYSTEMS
The machine is equipped with several safety systems:
1 If the Front Cover is not properly in place and its clasps fully fitted inside the slots
(Figs. 8 & 9), the Programmer will show the message StoP and the Programmer
buttons will not respond.
2 If Juice Tray and Blade are not properly in place, and the Fastening Nuts not
tightened, the machine will not operate and the message StoP will be shown on the
Programmer (Fig. 10)
3 If for some reason the machine got blocked during operation, the motor will
automatically stop after a few seconds, and a blinking Amessage will be shown ar
on the Programmer. Remove the cause of the blockage.
4 The machine is equipped with a motor heat-protection mechanism. In the event of
overheating, the motor will stop and the Programmer will show the message StoP.
In such a case, wait roughly five minutes for the temperature to cool down and until
StoP message is replaced by the number of your last selection. We also
recommend to check if ventilation grating is unobstructed.
5 If no message appears on the Programmer, this will be due to lack of voltage.
Check that the power switch is turned on and that the safety fuse is not burnt out.
Notice that there are two fuses (Fig.11): one fuse is the one that may be burnt out
while the second one is a spare fuse.
8JUICE CLEANING
We recommend to clean machine the squeezing zone on a daily basis.
To stop a machine in operation, always use the StoP bottom. Never stop using the main switch.
Failure to follow this recommendation will cause the machine to stop in a position that impedes
cleaning; possibly leading to breakage of parts due to poor handling.
•DISCONNECT the MACHINE off the POWER SWITCH (Fig. 6).
•Remove the Front Cover and wipe it with a damp cloth (ATENTION!: NEVER use products
that may scratch it).
•ATTENTION! Handle with care the Front Cover Green Sides (Ref. 0508010) as they are
fragile and may break if the Front Cover is removed pulling from the Front Cover Sides.
This breakage will not be covered by the guarantee.
•Remove Juice Tray and Blade unscrewing the Fastening Nuts and pulling outwards
horizontally (never extract Juice Tray and Blade pulling from the Blade).
•Unscrew the Juice Tray Balls (Fig. 21); underneath each Ball you will find two washers. Be
careful not to lose them! You may use a dishwasher to wash both Juice Tray and Blade.
3

TAKE EXTRA CARE WITH THE BLADE (Fig. 3) since it is very sharp and may cause
injuries.
•Remove the Cups unscrewing the Fastening Nuts.
•The Front Cover (Ref. 2/10) and the Drip Tray (Ref. 8/1V) are manufactured with a plastic
sensitive to hot temperatures over 40ºC. Do not use hot water or a dishwasher to wash
these parts. Distortion of this part due to high temperatures will not be covered by the
guarantee.
Assembly
After all squeezing parts have been washed, put them back in the following order:
1 Properly screw the Balls inside the Juice Tray making sure to fit three washers under the
Balls.
2 Make sure the Blade Elastic Bands are fitted properly according to the Cups and Ball set
used (Fig. 19).
3 Put the Blade inside the Juice Tray.
4 Assemble both Juice Tray and Blade set on the machine’s three front shafts
simultaneously. (Fig. 13). Never mount the Blade on the Juice Tray afterwards!! Push
the Blade to the front of the machine until it makes contact with the blade guide on the
front of the machine. (Fig. 14).
5 Place the Cups on the shafts and tighten the Fastening nuts.
6 Place the Front Cover back in place making sure its clasps fit correctly into the slots
located on machine front. (Fig. 8 y 9)
Before operating the machine, double check that:
•Juice Tray and Blade are properly in place and Fastening Nuts tightened.
•Blade is properly in place and in horizontal position.
•Cups are properly tightened.
In the event that Juice Tray, balls or cups were not properly fitted, serious damage may occur to
the machine. This damage will not be not covered by the guarantee.
Cleaning the loader
•On a daily basis, remove and clean the Complete Roller Track (Fig. 12) that is located on
the top of the machine and clean it. The rollers should always move easily.
•Unscrew the Hopper Knob that on top of the Hopper. (Fig. 15)
•Remove the Hopper Plate by pulling it upwards. (Fig. 16)
•Remove the entire Hopper off his shaft by pulling up. (Fig. 17)
•Wash the Hopper components using soap and water and place back all parts in the
following order:
- Place the Hopper on the shaft
- Turn the basket clockwise until the Hopper studs have entered into their respective
holes. (Fig. 18)
- Place the Hopper Plate on top of the Hopper so that it cannot turn.
- Lastly, screw the Hopper Plate knob without forcing it.
ATTENTION!: If the basket is not properly into place, the synchronisation between the
Hopper and the Cups will not be correct. This may cause oranges falling in the wrong place
and trapped between the Front Cover and the Cup. As a result, the Front Cover may break.
9 USE RECOMMENDATIONS
•Use only oranges sized Ø60 a Ø80 that fall freely into the Hopper. Never force oranges into
the Hopper. Bigger oranges forced to enter into the Hopper may get trapped between the
Front Cover and the Cup and possibly break the Front Cover. In this case, breakage of the
Front Cover will not be covered by the guarantee.
4

•In the case that an orange get trapped between the Front Cover and the Cup, cut the
orange using a knife in order to remove it easily.
•Oranges used must fit into the cups. If oranges are bigger or smaller for the size of the
Cups, the juice obtain may contain peel oil and bitter flavour.
•When the machine is not to be operated, we recommend to switch it off (Fig. 6)
•Use of bigger or smaller oranges to the recommended in this manual and lack of cleaning of
the Roller Track shall cause malfunctioning of the orange feeding system and breakages of
the Front Cover and Hopper Discharger-Tube. Those are not cover by the guarantee.
10 TROUBLESHOOTING
Problem Cause and/or solution
The Programmer
display does not
work
Lack of electrical current.
Fuse burnt out. (Fig. 11-1)
Power cable improperly connected.
Turn on the power switch. Fig. 6
Humidity in electronic plate. Provide dry heat to the plate.
StoP appears on
the Programmer
display
Front Cover and / or Juice Tray not properly in place. (Figs. 8, 9 & 10)
Message “A”
blinking on the
Programmer
display
Check if you are using hard frozen oranges
Check if orange peels have piled up on the Juice Tray
Check if squeezing Balls are properly tightened
Check if orange peels are stuck inside the Cups.
In order to unblock the machine,
- Switch off the machine
- use an Allen key 5mm provided with the machine into the
machine right side hole (Fig. 20) and turn the Allen key
clockwise until the Cups are facing up vertically.
- Remove the Allen Key before switching ON the machine.
Cups breaking Fastening Nuts not properly tightened.
More washers than necessary under the squeezing Balls.
Squeezing Balls not properly tightened
The Blade is not properly positioned.
Oranges are either too small or too large for the size of squeezing Cups
used.
Blade breakage The Blade has been misplace placed on top of the Blade shaft.
Squeezing Balls
breaking Squeezing Balls not properly tightened.
Fastening Nuts not properly tightened.
More washers than necessary under the squeezing Balls.
Oranges are not
thoroughly
squeezed
Washers missing under the squeezing Balls.
Orange peels are too thin. Place extra washers under the squeezing
Balls ( maximum two washers)
Oranges do not fall
off the basket Oranges used are too big.
The Hopper Plate is not properly tightened.
Cups do not stop at
the correct vertical
position
Correct the Cups stop position using the Programmer:
- Switch OFF the machine.
- Switch ON the machine pressing the ON bottom simultaneously. A
number of four digits will be shown on the Programmer display. The four
digits will remain on the display for only 3 seconds.
- Before the four digits disappear, press bottom ON.
- A number between 0 and 9 will be shown on the Programmer display.
This number represents 1/10 second delay of the moment when the
machine stops.
- If it is necessary to stop the machine before the time established,
select a smaller number.
5

- To modify the number on the Programmer display, press ON until you
visualize the wanted number. Wait for five seconds until the Programmer
memorized the number.
-Check that the Cups stop position is correct. If not, repeat the same
steps selecting a different number.
For any queries or request for spare parts, please state the model and identification
number of your machine (Fig. 5).
11 ELECTRICAL DIAGRAM
1 Fuse
2 Power switch
3 Electronic plate
4 Counter microswitch
5 Cover microswitch
6 Cover microswitch
7 Motor
8 Condenser
9 Tray microswitch
12 LIST OF COMPONENTS
Code Description
0502009 SILICONE WASHER
0504002B MOTOR 0,33CV, 225v 50Hz
0504007 BOLT & PINIONS WASHER
0504014-1 CUP SLIDE
0504016 CUP SLIDE BAR
0504017 CUP SLIDE SPRING Z05-Z08
0504019 BELT 190XL 037
Code Description
0504020 PLASTIC WASHER 7,5/15 X 1,5
0505010A FASTENING NUT WITH RAKED JOINT
0505010A-1 CUP NUT
0505010A-2 FASTENING NUT JOINT Ø20
0505016 PEEL EXTRACTING BANDS
0506001/2A PROGRAMMER ZUMMEM 230v 50Hz
0506006/1 SQUEEZING TRAY-MICRO CLAMP
6

Code Description
0506007 MICRO (SHORT)
0506008 MICRO (LONG)
0506010 POWER CORD
0506014 POWER BASE WITH FUSES
0506015 BLACK BIPOLAR SWITCH
0506021 HOLE GROMMET
0506027 BLANKING PLUG 17,3
0508009 DRIP TRAY STEEL
0508010 COVER OUTLET (GREEN)
0508012 COVER OUTLET (RED)
0508013 RUBBER MOUNT (85mm)
1G CHASSIS
2/1E SQUEEZER S.STEEL FRONT
2/5 COVER (PLASTIC + ADHESIVE)
2/6B COVER FIXING
2/9A CUPS SLIDE ROD COVER (S. STEEL)
2/10 FRONT COVER (RED)
2/10V FRONT COVER (GREEN)
2/11 BODY
2/14 LOWER GRILL (29/10/02)
2/15 SUPPORTS CAP
2/16 SAFETY WINDOW COVER
3/1/1 RED LOAD RING
3/1/1V GREEN LOAD RING
3/1/2 STAINLESS STEEL ROD 4x129
3/1/3 RED DISCHARGE NOZZLE
3/1/3V GREEN DISCHARGE NOZZLE
3/2/1A OCTOGONAL BASE
3/2/2A CAM SHAFT
3/2/3A CAM STOPPER
3/2/4 CAM SPRING (12/6/00)
3/2/5A CAM
3/3 HOPPER (RED)
3/3V HOPPER (GREEN)
3/4/3A INTERMEDIATE WASHER
3/4/4A INTERMEDIATE BASE
3/6/3B DIVIDER
3/6/3A-1 CEMENTED CILINDERS
3/6/4D HOPPER DIVIDER SHAFT
3/6/5A SPACER
3/6/6C SPACER-HEAD(SHORT) WASHER
3/6/8-1 COMPLETE S. STEEL HOPPER PLATE
3/6/8B PLATE
3/6/10A HOPPER FASTENING
3/6/12 HOPPER SPRING
3/6/13 S.STEEL BIN
3/6/15 OCTAGONAL BASE WASHER
3/7 OCTAGONAL PLATE + NUTS
3/9H SQUEEZER TOP (RED)
3/9V SQUEEZER TOP (GREEN)
3/9/1 RED CAP
3/9/1V GREEN CAP
Code Description
3/9/3 FEED ROLLERS SUPPORT
3/9/4 FEED ROLLER
3/9/6B DIVIDER LOCK FLAP
3/10 COMPLETE ROLLER TRACK
3/12 HOPPER CAM STOPPER RUBBER
3/13 COMPLETE OCTAGONAL BASE
3/14 MACHINE TOP (RED) + FLAP
3/14V MACHINE TOP (GREEN) + FLAP
4/1/1/3 BEVEL GEAR+LOWER CONNECTING ROD
BOLT
4/1/2B UPPER CONNECTING ROD BOLT
4/1/3 CONNECTING ROD
4/1/11A DIVIDER OPERATING ROD
4/2/1C RACK SLIDE
4/2/2D RACK (Casting)
4/9 MOTOR POLEY (14 XL 037)
4/10 GEAR BOX POLEY 60XL 037
4/15 ROSSI GEARBOX SHAFT
4/16 MOTOR ANCHORING
4/17 ROSSI GEAR BOX RV40 UO3A rel.32
5/1A PINION
5/4D CUP SHAFT
5/5A CUP (RED)
5/5V CUP (GREEN)
6/1B BLADE SLIDE ROD
6/2 BOLT (BALL BEARING HOLDER)
6/3A BLADE SLIDE ROD COVER (S.STEEL)
6/8A BLADE SHAFT
6/14B CUPS SLIDING ROD
6/17 BLADE (RED)
6/17V BLADE (GREEN)
7/1-1A COMPLETE RED SQUEEZING TRAY ( NEW )
7/1-1V COMPLETE GREEN SQUEEZING TRAY ( NEW )
7/1A RED SQUEEZING TRAY (NEW)
7/1V GREEN SQUEEZING TRAY (NEW)
7/2A BALL (RED)
7/2V BALL (GREEN)
7/3B SQUEEZING TRAY NUTS' SHAFT
7/7A FILTER BASE
7/7/1 COMPLETE FILTER Z08
8/1A DRIP TRAY (RED)
8/1V DRIP TRAY (GREEN)
10/1/2 SERIGRAPHY ZUMMO & ZUMMitO
10/2C MICROCOUNTER HOLDER
10/3B SIDE METAL COVER
10/4C MICROSWITCH HOLDER (COVER)
10/5A MICRO PROTECTION PLATE
10/6/1A MICROSWITCH HOLDER (SQUEEZING TRAY)
10/21 CONDENSER 30 µF
11/3 PRESS SET
12/5 ZUMMO BIN (PLASTIC)
I-125-M6 FLAT WASHER S. STEEL M6 DIN-125
7

Code Description
I-125-M10 FLAT WASHER S. STEEL M10 DIN-125
I-85-M4X50 S.STEEL SCREW M4x50 DIN-85
I-912-M4X10 ALLEN SCREW M4X10 DIN-912
I-912-M6X25 ALLEN SCREW M6X25 DIN-912
I-933-M4X25 HEX. SCREW M4x25 DIN-933
I-934 M4 S. STEEL HEXAGONAL NUT M4
I-963-M4X10 COUNTERSUNK HEAD SCREW M4X10 DIN-963
I-985-M4 S.STEEL SCREW M4 DIN-985
I-7380-M4X8 SOCKET BUTTON HEAD SCREW M4X8 ISO-
7380
I-7981-Ø4.2X25 PH PAN HEAD SCREW Ø4.2X25 DIN-7981
I-7982- Ø 2.9X9.5 COUNTERSUNK HEAD SCREW Ø2.9X9.5 DIN-
7982
I-7985-M4X12 DIN-7985 STAINLESS STEEL BOLT M4X12
I-9021-M4 FLAT WASHER M4 DIN-9021
Code Description
ROD.608ZZ BALLS BEARING 608ZZ-C3 SKF
T,CORO.1017 COROFIX WASHER COD. 1017 Ø37/20
T-TACO-Ø5 PLASTIC STOPPER Ø5
T-POMO-M5 SMOOTH KNOB M5
T-POMO-M8X15 BIN KNOB
T-471-E18 SAFETY RING E-18 DIN-471
T-471-E8 SAFETY RING E-8 DIN-471
V0001 INSULATING PAD (150X150)
V0014 THUMBTACK 1/3 SPHERA NICKEL. 14
V0016 GROUND CONNECTOR
V0017 SAFETY NUT NUL-515-1B
V0080 FRONTCOVER CLASP KIT Z08
V0088 FRONT COVER SIDES KIT Z5/Z8
13 GUARANTEE
ZUMMO-INNOVACIONES MECÁNICAS S.A., through its official distributor, guarantees their
machines for a period of TWO YEARS or for 200,000 squeezing cycles, valid from the date of
delivery to the distributor, in accordance with the following conditions:
This guarantee covers all material or manufacturing defects.
If any faults are found during normal use and within the guarantee period, the defective parts
will be replaced free of charge.
Repair or replacement of machine parts during the guarantee period, does not imply and
extension in guarantee expiration.
The guarantee shall be valid only when presented with the original purchase invoice.
The original parts are covered by a six-month guarantee.
This guarantee does not cover
Any damages not directly caused by a fault of manufacturing or materials.
Any damages due to incorrect installation, abuse, improper use, modifications, accidents or
negligence.
Any parts scratched due to use of improper washing.
Labour not covered by this guarantee.
Any damages caused by unauthorised staff or materials.
Any defects caused by use wearing down; in individual the following component:
•0505016 PEEL EXTRACTING BANDS
.
Technical assistance
In case of damages caused during the guarantee period, we suggest you contact the
Authorised Dealer who supplied the unit, or call ZUMMO:
E-mail:[email protected]
Tel:[phone]
Fax:[phone]
Any repairs not authorized by ZUMMO during the guarantee period will cause immediate
termination of the guarantee.
8

14 WASTE AND RECYCLABILITY
Used equipment
European Union
This symbol indicates that the electrical and electronic parts in the machine must
not be discarded with general domestic waste. If you wish to discard this
equipment, do not use your everyday bin! There is a special collection system
for these products.
For more information on the collection and recycling of this product, contact your local collection
service, waste disposal controller or the dealer who sold you the product.
By discarding the product correctly, you will be helping to preserve natural resources (recycling
of materials) and to prevent possible harmful effects on the environment and on the health of
people, through the improper treatment of the discarded product.
The incorrect removal of this waste may carry a penalty, in accordance with national legislation.
Countries outside the European Union
If you wish to dispose of this product, do so in conformity with the current national legislation or
with other regulations from your country relevant to electrical and electronic equipment waste.
Packaging
To dispose of the packaging, take into account the local regulations for this type of waste.
Separate the different waste materials from the packaging and send them to your nearest waste
collection centre.
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