Amazone DMC Primera 3000 User manual

Operating Manual
az
DMC Primera 3000
DMC Primera 4500
DMC Primera 602
Direct seed drill
MG2303
BAG0023.6 12.13
Printed in Germany
Please read this operating
manual before first commis-
sioning.
Keep it in a safe place
for future use.
en

2 DMC BAG0023.6 12.13
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himsel
f
. In order to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.

Identification data
DMC BAG0023.6 12.13 3
Identification data
Enter the machine identification data here. You will find the identifica-
tion data on the rating plate.
Machine identification number:
(ten-digit)
Type: DMC
Year of manufacture:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
Fax:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
+ 49 (0)5405 501-234
[email protected]
Spare part orders
Online spare parts catalogue: www.amazone.de
When ordering spare parts, always specify the (ten-digit) machine
identification number.
Formalities of the operating manual
Document number: MG2303
Compilation date: 12.13
Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2013
All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.

Foreword
4 DMC BAG0023.6 12.13
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately.
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals. Send
us your suggestions by fax.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
Fax:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
+ 49 (0)5405 501-234
[email protected]

Table of Contents
DMC BAG0023.6 12.13 5
1User Information..........................................................................................9
1.1 Purpose of the document.........................................................................................................9
1.2 Locations in the operating manual...........................................................................................9
1.3 Diagrams used.........................................................................................................................9
2General Safety Instructions ......................................................................10
2.1 Obligations and liability..........................................................................................................10
2.2 Representation of safety symbols..........................................................................................12
2.3 Organisational measures.......................................................................................................13
2.4 Safety and protection equipment...........................................................................................13
2.5 Informal safety measures.......................................................................................................13
2.6 User training...........................................................................................................................14
2.7 Safety measures in normal operation....................................................................................15
2.8 Dangers from residual energy................................................................................................15
2.9 Maintenance and repair work, fault elimination .....................................................................15
2.10 Constructive changes ............................................................................................................15
2.10.1 Spare and wear parts and aids..............................................................................................16
2.11 Cleaning and disposal............................................................................................................16
2.12 User workstation ....................................................................................................................16
2.13 Warning pictograms and other signs on the machine ...........................................................17
2.13.1 Positioning of warning pictograms and other labels ..............................................................18
2.14 Hazards if safety information is not observed........................................................................24
2.15 Safety-conscious working......................................................................................................24
2.16 Safety information for users...................................................................................................25
2.16.1 General safety and accident prevention information .............................................................25
2.16.2 Hydraulic system....................................................................................................................28
2.16.3 Electrical system....................................................................................................................29
2.16.4 Attached machines ................................................................................................................29
2.16.5 Brake system .........................................................................................................................30
2.16.6 Tyres......................................................................................................................................31
2.16.7 Operation of the seed drill......................................................................................................31
2.16.8 Cleaning, maintenance and repairs.......................................................................................31
3Loading and unloading .............................................................................32
4Product description...................................................................................33
4.1 Overview of subassemblies...................................................................................................33
4.2 Safety and protection equipment...........................................................................................34
4.3 Overview – Supply lines between the tractor and the machine.............................................35
4.4 Transportation equipment......................................................................................................35
4.5 Intended use ..........................................................................................................................36
4.6 Danger area and hazard points .............................................................................................36
4.7 Rating plate and CE marking.................................................................................................37
4.8 Technical data........................................................................................................................38
4.9 Necessary tractor equipment.................................................................................................39
4.10 Noise production data............................................................................................................39
5Structure and function ..............................................................................40
5.1 Mode of operation..................................................................................................................40
5.2 Hydraulic joints.......................................................................................................................42
5.2.1 Coupling the hydraulic hose lines..........................................................................................43
5.2.2 Uncoupling the hydraulic hose lines ......................................................................................44
5.3 Dual-circuit service brake system..........................................................................................45
5.3.1 Coupling the brake and supply lines......................................................................................47
5.3.2 Uncoupling the brake and supply lines..................................................................................48

Table of Contents
6 DMC BAG0023.6 12.13
5.3.3 Parking brake........................................................................................................................ 49
5.4 Hydraulic operating brake system......................................................................................... 50
5.4.1 Coupling the hydraulic operating brake system.................................................................... 50
5.4.2 Uncoupling the hydraulic service brake system.................................................................... 50
5.4.3 Emergency brake.................................................................................................................. 50
5.5 Safety chain for implements without brake system (option) ................................................. 51
5.6 Vario gearbox........................................................................................................................ 52
5.7 Dosing unit ............................................................................................................................ 52
5.7.1 Metering rollers...................................................................................................................... 52
5.8 Drive wheel............................................................................................................................ 54
5.9 Calibration trough.................................................................................................................. 55
5.10 Spreading fertiliser (option)...................................................................................................55
5.11 Seeding maize (option) ......................................................................................................... 56
5.11.1 DMC 3000 Overview of closed outlets in the distributor and switched-off coulters....... 59
5.11.2 DMC 4500 Overview of closed outlets in the distributor and switched-off coulters....... 65
5.11.3 DMC 602 Overview of closed outlets in the distributor and switched-off coulters.......... 71
5.12 Blower ................................................................................................................................... 77
5.13 Chisels................................................................................................................................... 78
5.14 Exact harrow ......................................................................................................................... 79
5.14.1 Roller harrow (optional)......................................................................................................... 79
5.15 Stony ground rollers (optional).............................................................................................. 79
5.16 Markers ................................................................................................................................. 80
5.16.1 Transport position of the track marker (DMC 3000 / 4500) ...................................... 81
5.17 AMALOG+........................................................................................................................ 81
5.18 Distributor head and tramline circuit...................................................................................... 82
5.18.1 Tramline rhythm .................................................................................................................... 83
5.19 Hydraulic slide-on pump........................................................................................................ 87
5.20 Tensioned crosspiece ........................................................................................................... 88
5.21 Stand..................................................................................................................................... 88
5.22 Hopper with swivelable cover................................................................................................ 89
5.23 Working platform................................................................................................................... 90
5.24 Level sensor.......................................................................................................................... 90
5.25 Filling auger (optional)........................................................................................................... 91
6Commissioning ......................................................................................... 92
6.1 Checking the suitability of the tractor.................................................................................... 94
6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 94
6.1.2 Requirements for tractor operation with attached machines................................................. 98
6.1.3 Machines without their own brake system ............................................................................ 98
6.2 Securing the tractor / machine against unintentional start-up and rolling............................. 99
7Coupling and uncoupling the machine ................................................. 100
7.1 Coupling the machine ......................................................................................................... 100
7.2 Uncoupling the machine...................................................................................................... 103
7.2.1 Manoeuvring the uncoupled machine................................................................................. 104
8Settings.................................................................................................... 105
8.1 Selecting the dosing roller................................................................................................... 105
8.1.1 Table - metering rollers, seed ............................................................................................. 106
8.1.2 Table - metering rollers, fertiliser......................................................................................... 106
8.1.3 Replacing the dosing roller.................................................................................................. 107
8.2 Setting the level sensor....................................................................................................... 108
8.3 Adjusting the spread rate on the gearbox........................................................................... 109
8.3.1 Calibration test .................................................................................................................... 109
8.3.2 Determining the gearbox setting using the calculating disc rule......................................... 113

Table of Contents
DMC BAG0023.6 12.13 7
8.4 Adjusting blower fan speed..................................................................................................114
8.4.1 Blower speed table ..............................................................................................................114
8.4.2 Adjusting the blower speed on the machine pressure limiting valve...................................114
8.5 Adjusting the placement depth of the seed..........................................................................115
8.6 Adjusting the double rollers..................................................................................................115
8.7 Adjusting the track marker...................................................................................................116
8.7.1 Setting the track marker length (on the field).......................................................................116
8.7.2 Adjusting the working intensity of the track markers (DMC 602).........................................117
8.7.3 Adjusting the working depth of the track markers (DMC 602).............................................117
8.8 Adjusting the exact harrow...................................................................................................117
8.9 Adjusting the air flow distributor...........................................................................................118
9Transportation .........................................................................................119
9.1 Placing the machine in the transport position......................................................................121
10 Use of the machine..................................................................................122
10.1 Filling the seed hopper.........................................................................................................123
10.2 Placing the machine in the working position........................................................................124
10.3 Sowing operation.................................................................................................................125
10.4 Headland..............................................................................................................................126
10.5 Emptying the dosing unit or hopper and dosing unit ...........................................................127
11 Faults........................................................................................................130
11.1 Errors in the dosing system .................................................................................................130
12 Cleaning, maintenance and repairs........................................................131
12.1 Cleaning...............................................................................................................................132
12.1.1 Cleaning the distributor head (workshop)............................................................................133
12.2 Lubrication specifications (workshop work).........................................................................134
12.2.1 Lubrication point overview ...................................................................................................135
12.2.2 Sowing shaft bearings..........................................................................................................136
12.2.3 Lubricating axles..................................................................................................................136
12.3 Service plan – overview.......................................................................................................137
12.4 Axle and brake.....................................................................................................................139
12.4.1 Inspection instructions for the dual circuit service brake system.........................................143
12.5 Parking brake.......................................................................................................................144
12.6 Tyres / wheels......................................................................................................................145
12.6.1 Tyre pressures.....................................................................................................................145
12.6.2 Fitting tyres...........................................................................................................................145
12.7 Hydraulic system..................................................................................................................146
12.7.1 Labelling hydraulic hose lines..............................................................................................147
12.7.2 Maintenance intervals..........................................................................................................147
12.7.3 Inspection criteria for hydraulic hose lines...........................................................................147
12.7.4 Installation and removal of hydraulic hose lines..................................................................148
12.8 Electrical lighting system......................................................................................................149
12.9 On-board hydraulics.............................................................................................................149
12.9.1 Checking the hydraulic fluid filter.........................................................................................150
12.10 Upper and lower link pins.....................................................................................................150
12.11 Checking the oil level in the Vario gearbox..........................................................................150
12.12 Setting the tramline to the tractor's track spacing (specialist workshop).............................151
12.12.1 Adjusting the track (activate or deactivate the sliders) ........................................................151
12.13 Hydraulics diagram..............................................................................................................153
12.13.1 DMC3000 / 4500..................................................................................................................153
12.13.2 DMC 602..............................................................................................................................153
12.13.3 Obstacle avoidance control..................................................................................................154
12.13.4 Hydraulic brake (only DMC 3000)........................................................................................154
12.13.5 Blower..................................................................................................................................155
12.13.6 Filling auger..........................................................................................................................156

Table of Contents
8 DMC BAG0023.6 12.13
12.14 Bolt tightening torques ........................................................................................................ 157

User Information
DMC BAG0023.6 12.13 9
1 User Information
The User Information section supplies information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
Describes the operation and maintenance of the machine.
Provides important information on safe and efficient handling of
the machine.
Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen
from the direction of travel.
1.3 Diagrams used
Handling instructions and reactions
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the handling instructions. The reac-
tion to the handling instructions is given by an arrow.
Example:
1. Handling instruction 1
→Machine response to instruction 1
2. Handling instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
Point 1
Point 2
Number items in diagrams
Numbers in round brackets refer to item numbers in diagrams. The
first number refers to the diagram and the second number to the item
in the figure.
Example: (Fig. 3/6)
Figure 3
Item 6

General Safety Instructions
10 DMC BAG0023.6 12.13
2 General Safety Instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
Are aware of the basic workplace safety information and acci-
dent prevention regulations.
Have been trained in working with/on the machine.
Have read and understood this operating manual.
The operator is obliged
To keep all the warning pictograms on the machine in a legible
state.
To replace damaged warning pictograms.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
To read and understand the section "General safety information"
of this operating manual.
To read the section "Warning symbols and other labels on the
machine" (page 17) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
To get to know the machine.
To read the sections of this operating manual, important for car-
rying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

General Safety Instructions
DMC BAG0023.6 12.13 11
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, there may be risks and restric-
tions which occur when operating the machine
For the health and safety of the user or third persons,
For the machine,
For other goods.
Only use the machine
For the purpose for which it was intended.
In a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and business" are always applicable.
These shall be available to the operator, at the latest on the comple-
tion of the contract. Guarantee and liability claims for damage to peo-
ple or goods will be excluded if they can be traced back to one or
more of the following causes:
Improper use of the machine.
Improper installation, commissioning, operation and mainte-
nance of the machine.
Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
Independently-executed construction changes to the machine.
Insufficient monitoring of machine parts which are subject to
wear.
Improperly executed repairs.
Disasters through the impact of foreign bodies and acts of God.

General Safety Instructions
12 DMC BAG0023.6 12.13
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the gravity of the risk and has the following sig-
nificance:
DANGER
Indicates an immediate high risk which will result in death or
serious physical injury (loss of body parts or long term damage)
if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could incur minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or in the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine to the optimum.

General Safety Instructions
DMC BAG0023.6 12.13 13
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment in accordance with the information provided by the manufac-
turer of the crop protection agent to be used, such as:
Chemical-resistant gloves,
A chemical-resistant overall,
Water-resistant footwear,
A face mask,
Breathing protection,
Safety glasses;
Skin protection agents etc.
The operation manual
Must always be kept at the place at which the machine is
operated.
Must always be easily accessible for the user and mainte-
nance personnel.
Check all the available safety equipment regularly.
2.4 Safety and protection equipment
Before each commissioning of the machine, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all the safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes, then you should comply with
the statutory road traffic regulations.

General Safety Instructions
14 DMC BAG0023.6 12.13
2.6 User training
Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation, maintenance and repair
work.
People being trained may only work with/on the machine under the
supervision of an experienced person.
People
Activity
Person spe-
cially trained for
the activity 1)
Trained person
2) Person with specialist
training (specialist work-
shop)3)
Loading/Transport X X X
Commissioning -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault elimina-
tion -- X X
Disposal X -- --
Legend: X..permitted --..not permitted
1) A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) A person shall be considered as having been instructed, if they
have been instructed in the tasks they have to carry out and in
the possible risks in the case of improper behaviour and also
have been informed about the necessary protective equipment
and measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
through long term activity in the appropriate field of work.
If maintenance and repair work on the machine is additionally marked
"Workshop work", only a specialist workshop may carry out such
work. The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.

General Safety Instructions
DMC BAG0023.6 12.13 15
2.7 Safety measures in normal operation
Only operate the machine if all the safety and protection equipment is
fully functional.
Check the machine at least once a day for visible damage and check
the function of the safety and protection equipment.
2.8 Dangers from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the machine.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger subassemblies to lifting gear when
carrying out replacement work.
Check all the screw connections for a firm seat. On completing main-
tenance work, check the function of safety and protection equipment.
2.10 Constructive changes
You may make no changes, expansions or modifications to the ma-
chine without the authorisation of AMAZONEN-WERKE. This is also
valid when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use the modification and accessory
parts released by AMAZONEN-WERKE so that the operating permit,
for example, remains valid in accordance with national and interna-
tional regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of contusions, cuts, dragging, catching or knocks from
support parts.
It is forbidden to:
Drill holes in the frame or on the running gear.
Increasing the size of existing holes on the frame or the running
gear.
Welding support parts.

General Safety Instructions
16 DMC BAG0023.6 12.13
2.10.1 Spare and wear parts and aids
Immediately replace any machine parts which are not in a perfect
state.
Use only genuine AMAZONE spare and wear parts or the parts
cleared by AMAZONEN-WERKE so that the operating permit retains
its validity in accordance with national and international regulations.
The use of wear and spare parts from third parties does not guaran-
tee that they have been constructed in a way as to meet the require-
ments placed on them.
AMAZONEN-WERKE accepts no liability for damage arising from the
use of non-released spare parts, wear parts or auxiliary materials.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
When carrying out work on lubrication systems and equipment
and
When cleaning using solvents.
2.12 User workstation
The machine may only be operated by one person sitting in the driv-
er's seat of the tractor.

General Safety Instructions
DMC BAG0023.6 12.13 17
2.13 Warning pictograms and other signs on the machine
A
lways keep all the warning pictograms of the machine clean and in a
legible state. Replace illegible warning pictograms. You can obtain the
warning pictograms from your dealer using the order number (e.g. MD
075).
Warning pictograms - structure
Warning pictograms indicate dangers on the machine and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning pictogram consists of two fields:
Field 1
is a pictogram describing the danger, surrounded by triangular safety
symbol.
Field 2
is a pictogram showing how to avoid the danger.
Warning pictograms - explanation
The column Order number and explanation provides an explanation
of the neighbouring warning pictogram. The description of the warning
pictograms is always the same and specifies, in the following order:
1. A description of the danger.
For example: danger of cutting.
2. The consequence of nonobservance of the danger protection
instructions.
For example: causes serious injuries to fingers or hands.
3. Instructions for avoiding the danger.
For example: only touch machine parts when they have come to
a complete standstill.

General Safety Instructions
18 DMC BAG0023.6 12.13
2.13.1 Positioning of warning pictograms and other labels
Warning pictograms
The following diagrams show the arrangement of the warning picto-
grams on the machine.
Fig. 1
Fig. 2

General Safety Instructions
DMC BAG0023.6 12.13 19

General Safety Instructions
20 DMC BAG0023.6 12.13
Order number and explanation Warning pictograms
MD 077
Risk of arms being caught or drawn into the
machine, caused by accessible, moving parts
involved in the work process.
This risk can cause extremely serious and poten-
tially fatal injuries.
Never reach into the danger area,
when the tractor engine is running with a
PTO shaft / hydraulic / electronic system
connected.
or the ground wheel drive is moving.
MD 078
Risk of fingers or hands being crushed
caused by accessible moving parts in the
machine.
This danger can cause extremely serious injuries
and the loss of body parts.
Never reach into the danger area when the trac-
tor engine is running with a PTO shaft / hydraulic
/ electronic system connected.
MD 080
Risk of the entire body being crushed,
caused by remaining in the swivel range of
the drawbar between tractor and attached
machine.
This danger can cause extremely serious and
potentially fatal injuries.
Do not remain in the danger area between
tractor and machine while the tractor engine
is running and the tractor is not secured
against unintentionally rolling away.
Instruct anyone in the danger area between
tractor and machine to leave the danger ar-
ea while the tractor engine is running and
the tractor is not secured against uninten-
tionally rolling away.