Assa Abloy Corbin Russwin ED2400 Series User manual

FM572 10/22
Installation Instructions
Copyright © 2022 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without
the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
ED2400 & ED2400(A) Series
Surface Vertical Rod
Exit Devices

2
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
TOC Table of Contents
1 Strikes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
a Change Hands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
b 1/4-20 Sex Nut Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
c Rod Extention Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
d Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
e Shim Kit Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
a Check Before Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
b Mark Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
c Prepare Door, Frame, and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
d Clear Raised Door Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
e Size Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
a Install Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
b Set Latches, Strikes, and Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
c Prepare Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
d Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
e Plastic Installation Template for ED2400 Exit devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
Top Strikes
1-9/16"
x 15/16"
(40mm
x 24mm)
650F54 Standard top strike for 2400(A) devices. Supplied with
#10-24 x 3/4” machine screws, two shims (each 1/16” thick), and
one locking plate.
797 Optional bracket for mounting 650F54 top strike in flush
transom opening. Supplied with 1/4 - 20 machine screws, SN-134
sex nuts, optional.
1-3/4"
(44mm)
2-1/2"
(64mm)
Bottom Strikes
1-1/16"
(27mm) Dia x 1/16"
(2mm) lip
11/16"
(17mm)
790 Standard bottom strike for 2400(A) devices. Press in place.
2-5/8"
(67mm)
1-1/16"
(27mm)
1/2"
(13mm)
S09 Optional bottom strike for fire openings using saddle
thresholds or for flush floor mount. Must use for fire openings with
1/2” thresholds. Supplied with #10-24 x 1/2” machine screws and
floor anchors.
702 Optional bottom strike for bottom pullman latch option.
Supplied with #8 x 8/32” combination screws. 2-17/32"
(64mm)
9/16"
(14mm)
3/8" (10mm) high
Note: All dimensions are in inches unless otherwise noted.
1 Strikes

4
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
2 General Information
Shim (2) supplied
Strike plate
Strike
(3) 10-24 x 5/8” PFHMS or 10 x 1” PFHWS
Top latch
(2) 8-32 x 1/4” PFHMS
Latch cover
Top Mounting Plate
(2) 1/4-20 x 3/4” PFHMS
Rod guide
(2) #8 x 1/2” PRH “AB” SMS
(2) 8 x 3/8” PRH “AB” SMS
Guide cover
Top rod
Roll pin
Top rod connector
(1) 10-24 x 1/2” PPH”F”TCS
End cap top
(2) 1/4-20 x 3/4” PRHMS (Special Head)
End cap bottom
Bar Assembly
Center case
Rod extension Assy
Dogging Key
Hole Plug
(Fire Devices)
(2) 1/4-20 x 3/4” PRHMS (Special Head)
Extension Link
Fusible Extension Link for Fire Door over 8’ in height
Roll pin
Bottom rod
Wide
Cover
(2) 8-32 x 5/16”
PFHUMS
Rod guide
(2) #8 x 1/2” PRH”AB” SMS (2) #8 x 1/2” PRH”AB” SMS
Guide cover
Deadbolt
Bottom mounting plate
(2) 1/4-20 3/4” PFHMS
Strike Latch cover
(2) 8-32 x 1/4” PFHMS
Dogging
Feature to hold bolts retracted and
touchpad depressed, for push-pull
door operation.
To Dog Service:
1. Insert dogging key.
2. Depress and hold touchbar.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
Outside Trim
Device is packed ready for any
compatible trim.
Bottom rod connector

5
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
2 General Information, continued
Lift block
Vertical lifter
assembly
(4) 8-32 x 3/16" PRHMS
Vertical lifter
assembly
(4) 8-32 x 3/16" PRHMS
RHR Device LHR Device
Remove four (4) screws and
vertical lifter assembly. Rotate
device to opposite hand (180˚).
Insert lifter assembly under
lift block and re-install screws.
Note
Lifter must fit under lift block as
shown. ( 1)
Change Hands
a
1/4-20 Sex Nut Option
b
Recommended for wood
composite or unreinforced
metal doors. (Figure2) Figure2
Note
Standard for Fire
Rated doors.
Device Quantity Size
No trim 8 1/4 - 20
With trim 6
Rod Extension Options
c
Figure3
• 2" (51 mm)
• 6" (152 mm)
• 12" (305 mm)
Figure1
RHR Door LHR Door

6
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
2General Information, continued
Maintenance
d
1. Periodically remove covers and coat mechanisms with a silicone-based lubricant. This is
particularly required in corrosive environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound
(available at automotive part stores) or change part fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the
opening (e.g. door sagging).
Shim Kit Option
e
867F508 Black Finish
• Kit consists of (2) Latch Head Shims (Device Cover seats on shim) and (2) End Clamp Shims (End
Cap seats on shim), (2) Top and Bottom Latch Shims (Bolt Case Mounting Plates seat on shim),
and (4) Rod Guide Shims.
• Each shim is 1/8” (3.2 mm) thick. More than two shim thicknesses 1/4” (6.4 mm), require longer
device mounting screws (not included)

7
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
Figure5
Figure4
Door must
swing freely
Door must
not be warped
Door must not bind Door must not sag
Minimum Door Stile: 4-1/2" (114 mm)
Door and frame must meet structural and
dimensional specifications on exit device
template(s) for door and frame preparation.
Reinforcement
Door skin Blind Rivet Nut
3Preparation
Check the following before starting installation
a
• Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or
solid hardwood) to engage less than (3) full screw threads are considered unreinforced.
• Unreinforced Doors: Use SNB (sex nuts and bolts).
• Unreinforced Frames: Use Blind Rivet Nuts.
• Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin
Russwin (Figure 4).
Unreinforced Doors or Frames (Figure 5)

8
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
Door
Door
2-3/4"
(70 mm)
39-15/16"
(1014 mm)
Horizontal reference
Vertical reference
Finished floor
Single
Door
or Pair
Without
Mullion
LHR Door
Inside Face
Bottom Strike
Template
Bottom Case
Template
Device
Template
Top Latch
& Strike
Template
LHR Door
Inside Frame
Vertical
Reference
Horizontal
Reference
Rods & Strikes
Finished floor
Figure 7
Figure 6
3Preparation
Mark Door
b
Locate and mark horizontal and
vertical centerlines as shown. (Figure 6)
LHR door shown. Preparation is typical
for both door hands.
Caution: If device is mounted higher
or lower than shown, rod length must
change. Lengthen or cut top and
bottom rods as shown in Step 4c.
Prepare Door, Frame, and Sill
c
1. Locate Device Template
aligning VERTICAL REFERENCE
and HORIZONTAL REFERENCE
lines on door and template.
Tape template to door face.
(Figure 7)
2. Extend centerline of Rod and
Strikes from Device Template to
top and bottom of door.
3. Locate Top Latch/Strike, Bottom Case, and Bottom Strike templates,
aligned on centerline of Rods and Strikes on door. Tape templates in
place and mark holes.
4. Locate and tape Trim Template to door (see instructions with Trim).
5. Mark and prepare holes per installation template:
• Device and Bolt Case Plates:
Each: (2) 1/4-20 Machine Screws for metal reinforced doors
OR (2) 3/8” (10 mm) Dia. Sex Nuts & Bolts.
• Top Strike ED2400 Series: (2) 10-24 Machine Screws
ED5470 Series: (4) 10-24 Machine Screws.
• Bottom Strike: 5/8” (16 mm) Dia. 3/4” (19 mm) Deep hole.

9
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
Figure8
3Preparation, continued
dClear Raised Door Molding
Device must seat flush on door surface or on
the shims that keep it parallel to door face.
(Figure 8)
Longer mounting screws are needed when
more than (2) shims of 1/8” thick are used.
See Shim Kit Option in Step 2e.
(1) Shim Kit #867F508
per 1/4" (6 mm) of raised molding
eSize Device
LHR Door Open 90 Inside Face (Figure 9)
Figure 9

10
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
4Installation
aInstall Device
1. Mount trim (Follow instructions with trim).
2. Seat bar in place. Fasten device head (2 PRHMS or SNB). (Figure 10)
3. Set bar level. Locate end clamp holes.
4. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8” (10 mm) dia.
SNB).
5. Check slide action (Slide travel = 9/16” (14 mm)).
Figure 10
• Depress touchbar (slide should move up). Release touchbar (slide should fall back to original
rest position).
• Activate trim (slide should move up). Release trim activator (slide should fall back to rest
position).
• NOT FOR FIRE DEVICES - Depress touchbar, turn dogging key clockwise (bar must remain
depressed, slide must remain in up position). Turn dogging key counterclockwise (bar should
extend, slide should fall back to rest position).
6. Tighten all mounting screws.

11
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
4Installation, continued
bSet Latches, Strikes, and Guides
Top Strike Detail
Figure 11
Shim (2 supplied)
(Start with one)
Strike plate
(Ridges face down)
Strike
(2) 10-24 x 5/8" MS or
(2) #10 X 1" WS (Flat Head)
cPrepare Rods
Top Rod Connector
Top Rod
36-1/8"
(918 mm)
1/8 x 1/2 Rollpin
PRESS FLUSH
Figure 12
Top Rod (Figure 12)
• Ready for 84” (2134 mm) Openings
Openings Under 84” (2134mm)
For top rod cutoff length, deduct opening height from 84”
(2132 mm).
Example:
Opening = 80” (2032 mm)
84-80 = 4” or (2134 mm) - (2032 mm) = (102 mm)
Top rod must be cut 4” (102 mm).
Openings Over 84” (2134mm)
For top rod additional length, deduct 84” (2134 mm) from
opening height.
Example:
Opening = 99” (2515 mm)
99” - 84” = 15” or (2515 mm) - (2134 mm) =
(381 mm)
The top rod must be lengthened 15” (381 mm).

12
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
4Installation, continued
cPrepare Rods
Figure 13
Figure 14
Jig
Dia. Thru
1/8"
(3.20 mm)
3/8"
(10 mm)
Rod
(Typical pin end)
Bolt
Bottom
Rod
1/8" x 1/2" Rollpin
Bottom Rod
Connector
32-1/4"
(818 mm)
3-3/4"
(95 mm)
Adjustment left:
1/2" (13 mm) in-out.
PRESS FLUSH
To Lenghten Rods (Figure 13)
• Use Rod Extension(s) to extend Rod to length needed or
longer (2”, 6”, 12”, or 24” Rod Extensions available).
• Cut excess length from end of rod with pin hole.
• Apply screw locking compound (available at automotive parts
store) to Rod Extension(s) male threads. Thread Extension(s)
until seated tight over Rod.
To Cut Rods (Figure 14)
• Cut from the end with pin hole. NEVER CUT THREADED END.
• Press Jig until it bottoms over Rod.
• Drill 1/8” (3 mm) dia. hole thru, 3/8” (10 mm) from end of
Rod.
Bottom Rods (Figure 18)
• Ready for 39-15/16” (1014 mm) Floor to device center.
To Lower Device
• Bottom Rod cutoff length is distance that device was lowered
below 39-15/16” (1014 mm).
• Add to top rod a length equal to the bottom rod cut.
Example:
Device at 36” (914 mm) from floor
39-15/16” - 36” = 3-15/16” (100 mm)
The top rod must be lengthened 3-15/16” (100 mm)

13
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
4Installation, continued
dComplete Installation
DO NOT PRELOAD BOLT
Cover Screw Hole
Cover Screw Hole
Cover Screw Hole
Cover Screw Hole
Strike
3/8
(10)
Shorter (CW)
Shorter (CW)
Longer (CCW)
Longer (CCW)
Top rod
Bottom rod
E
B
D
Figure 15
1. Install rods as shown. (Figure 15)
2. Set strike roller between tripping lever and
bolt. Adjust and shim strike as needed.
3. Test device action by touchbar, by trim,
and by dogging. ADJUST AS NEEDED.
Upper bolt should retract 1/2” (12 mm).
Bolts extend when door shuts and top
strike hits tripping lever.
4. Adjust bottom rod (tilt rod out and turn).
5. Adjust top rod (tilt rod out and turn).
6. After acceptable device function, install
third screw in top strike to lock strike in
position (ED2400). 10-24 x 5/8” FHMS.
7. Intall latch covers, rod guide covers, and
device cover.
See page 4 for fastener specifications.
Maintenance:
1. Periodically remove covers and coat
mechanisms with a silicone base lubricant.
This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically
Retighten if found loose. Apply screw
locking compound (available at
automotive part stores) or change part
fasteners if screws continue to back up.
3. Periodic checks (and adjustments) of rods
is required to compensate for changes in
the opening (e.g. door sagging).

14
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod
4Installation, continued
ePlastic installation template for ED2400 Exit Devices
Frame
Door Stop
Door
Template
®
Vertical
reference
All ED2000 exit devices
Against frame stop
or mullion (when
applicable). For reim and
SecureBolt exit devices
All ED2000 exit devices
Vertical reference
Mortise
Rim and
SecureBolt
Horizontal
reference
Against door
surface
Trim only
Trim only
Trim only

15
Installation Instructions
Exit Devices
FM572 10/22
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED2400 & ED2400(A) Series Surface Vertical Rod

Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company.
Copyright © 2022 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
Phone: [phone]
Fax: [phone]
www.corbinrusswin.com
FM572 10/22