Assa Abloy Corbin Russwin ED5800 Series User manual

Installation Instructions
Concealed Vertical Rod
ED5800 (A) Series
Exit Device
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Important:
For use with metal doors only.
Device is packed ready for any compatible trim.
Dogging:
Feature to hold bolts retracted and touchpad
depressed for push-pull door operation.
Note: Dogging is not a feature of fire labeled
devices.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
Cover
(2) 1/4-20 X 3/4" PRHMS
(Special Head)
(2) #8-32 X 2" PHPMSTemporary Screws
(2) E-Rings
(2) Set Screw
#8-32 UNC
(2) Arm & Bracket Assembly
(2) Yoke Pin
8’ (2.44m) Opening
7’6” (2.29m) Opening
7’ (2.13m) Opening
7’2” (2.18m) Opening
TopTube
Top Latch
Strike
Strike Plate
Shim (2) Supplied
(3) 10-24 x 3/4" PFHMS
(6) 10-24 x 1/2" PFHMS
Top Rod
(5) Cotter Pin
Bottom Rod Assembly
Deadbolt
Bottom Bolt Case
(6) 10-24 x 1/2" PFHMS
Strike
2) 8-32 x 5/16" PUFHMS
(3) 8-32 x 5/16"
PUFHMS
(2) 1/4-20 X 3/4" PRHMS
End Clamp
End Cap
Hole Plug
(Fire Devices)
Dogging
Key
WARNING
T
his product can expose you to lead
which is known to the state of Califor
nia
to cause cancer and birth defects or other
r
eproductive harm. For more information go
to www.P65warnings.ca.gov.

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 2
To Change Hands .............................................3
Maintenance ................................................3
Options ....................................................3
Check Before Starting ..........................................4
Mark Door ..................................................4
Prepare Door, Frame and Sill .....................................5
Size Device .................................................5
Rod Assembly and Preliminary Adjustment............................6
Install Rods .................................................7
Install Device ................................................7
Install Strikes ................................................8
Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Plastic Installation Template.....................................11
TOC Table of Contents
1
3
2
4
5
6
7
8
9
10
11
12
13

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 3
1 To Change Hands
LHR DoorRHR Door
(4) 8-32 x 3/16" PRHMS
Vertical Lifter Assembly
Lift Block
LHR DeviceRHR Device
Vertical Lifter Assembly
(4) 8-32 x 3/16" PRHMS
1. Remove four (4) screws and
Vertical Lifter Assembly.
2. Rotate device to opposite
orientation (180° degrees).
3. Insert Lifter Assembly and
reinstall screws.
NOTE: Lifter must fit under lift
block as shown. (Figure 1)
Figure 1
Figure 2
3 Options
1/4-20 Sex Nut Option: (Figure 2)
Recommended for Unreinforced Metal Doors.
Device Quantity Size
No Trim 4
1/4-20
With Trim 2
Rod Extension Options: (Figure 3)
2" (51mm)
6" (152mm)
12" (305mm)
24" (610mm)
(Specify Device Finish)
2 Maintenance
Figure 3
1. Periodically remove covers and coat mechanisms
with an appropriate lubricant. This is particularly
required in corrosive environments for proper product
function.
2. Check mounting fasteners periodically. Re-tighten if
loose. Apply screw locking compound or change part
fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of
strikes may be required, to compensate
for changes in the opening (e.g.: door
sagging).

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 4
4 Check Before Starting
Doors and Frames with walls having
a structural thickness (metal skin
plus reinforcement) to engage less
than three (3) full screw threads are
considered unreinforced.
Unreinforced Doors: Use SNB (sex
nuts and bolts). (Figure 4)
Unreinforced Frames: Use Blind
Rivet Nuts. (Figure 4)
Recommended fasteners for
unreinforced openings are not
necessarily supplied by Corbin
Russwin.
• Door must swing freely.
• Door must not be warped.
• Door must not bind.
• Door must not sag.
Figure 4
Figure 5
Reinforcement
Door Skin Blind Rivet Nut
5 Mark Door
Single Door or Pair without Mullion
Locate and Mark Horizontal and Vertical
Centerlines as shown. (Figure 6)
LHR door shown. Preparation is typical
for both door hands. (Figure 6)
CAUTION: If device is mounted higher
or lower than shown, rod length must
change. Lengthen or cut top and bottom
rods as shown in Section 8, page 6.
NOTE: Bottom Bolt will retract to 1/8"
(3mm) above floor strike. Floor covering
in the door path must be laid accordingly.
Figure 6
Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag
Minimum Door Stile:
4-1/2" (114mm)
Door and frame must meet
structural and dimensional
specifications on exit device
template(s) for door and frame
preparation.
Device must seat flush on door
surface.To clear raised molding,
consult the factory.
FINISHED FLOOR
Single Door or Pair
Without Mullion
Centerline
Horizontal Reference
Centerline
Vertical Reference
DOOR
Measure Gap
Write Dimension Here:
2-3/4
(70)

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 5
Hinge edge
of door
Verify there is no
gap between end
cover & touch bar
prior to marking
cutoff.
Mark cutoff line.
Cut square on line
.
2-1/4
(57)
Minimum: 1-3/8
(35)
Minimum to inside edge of Hinge Stile: 3/8
(10)
Centerline
Dogging
Hole
C
L
Align mounting holes in door
with mounting holes in device.
Align horizontal line on door
with edge of device.
LHR Door Open
Inside Face
6 Prepare Door, Frame and Sill
A. Locate Device Template aligning
VERTICAL REFERENCE and
HORIZONTAL REFERENCE lines on
door and template. Tape template to
door face. (Figure 7)
B. Locate Top Strike and Bottom Strike
templates, aligned on centerline
of Rods and Strikes on door. Tape
templates in place and mark holes.
(Figure 7)
C. Locate and tape Trim template to door.
(See instructions packed with trim.)
D. Mark and prepare holes per installation
template.
Device and Bolt Case Plates:
Each two (2) 1/4-20 machine screws for metal
reinforced doors OR
two (2) 3/8" (10) dia. sex nuts and bolts
Top Strike:
Two (2) 10-24 machine screws
NOTE: Third screw MUST ONLY be used
to lock strike in final position (Step 8C).
Bottom Strike: 5/8" (16) dia. x 3/4" (19) deep
hole
7 Size Device
Device must be
field cut to size,
unless standard
opening and device
are 36" (0.91m).
(Figure 8)
Figure 7
Top Strike Template
(Mounts on Frame Rabbet)
Device Paper
Template
Floor StrikeTemplate
(Mounts on Finished Floor)
FINISHED FLOOR
LHR DOOR
INSIDE FACE
CENTERLINE
VERTICAL
REFERENCE
CENTERLINE
HORIZONTAL
REFERENCE
Centerline
Rods & Strikes
Figure 8

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 6
8 Rod Assembly and Preliminary Adjustment
A. Remove door from opening. Set flat;
device side up. (Do not hang door
until Section 12, Complete Installation
beginning on page 11.)
B. Set length of top rod assembly.
(Detail 1 - Figure 9)
C. Connect top and bottom rods to arm/
bracket assemblies. (Two (2) cotter pins
each) Fold cotter pins over flush to arm
and bracket assembly as shown. (Detail
2 - Figure 10) Clip off excess pin length.
NOTE: Secure cotter so rods are rigid
and inflexible.
D. Align rod setup gauge over device
cutouts and centerlines. Tape gauge to
door face.
E. Connect top latch to rod assembly.
Latchbolt must be fully extended.
(Detail 3 - Figure 11)
F. Set top latch assembly in place on door.
Maintain 7/8" (22mm) location from top
of door as shown. (Figure 13)
G. Align yoke pin holes in arm and bracket
assembly with alignment hole in rod
setup gauge. Adjust top latch and rod
assembly for proper alignment.
H. Thread deadbolt into bottom rod
assembly. Set bottom rod assembly
in place on door. Align yoke pin hole
in bottom arm and bracket assembly
with alignment hole in rod setup gauge.
Adjust bottom bolt for proper length.
NOTE: Be certain bottom bolt is fully
extended, (Detail 4 - Figure 12)
Figure 9
Figure 10
Figure 11
• Adjust Rod -Tube length & assemble.
•For unusual opening heights, locate and drill 1/8" (3) dia. hole in rod.
8'
(2.44M)
7'6"
(2.29M)
7'2"
(2.18M)
7'
(2.13M)
* 6'8" (2.03M)
(FIELD DRILL)
Tube
Cotter Pin
4"
(102) Adjust
Top Rod
Detail 4
Detail 1
Detail 3
Detail 2
Minimal space
between rod
and bracket. Top View
Folded Pin
Figure 12
Figure 13
Latchbolt Extended
(Correct Assembly)
Latchbolt Retracted
(Incorrect Assembly
)
1/8
(3) To Bolt Surface 13/16 (21) To Bolt Surface
BOLT FULLY
EXTENDED
(PIN TOWARD TOP
OF DOOR)
BOTTOM ROD
ASSEMBLY
4 Free Threads
(Typ. Ref.)
H
E
Detail 1
Detail 2
F
B
H
Gap* + 3/8 (10)
*FROM STEP 1
Centerline of
De
vice Mounting
Holes & Rods
Detail 3
Yo ke Pin
Holes
DG
H
H
G
FM 169
C
A
C
1/8
(3)
(Hold)
G

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 7
9 Install Rods
Figure 14
A. Slide rod assemblies into door. (Figure 15)
B. Attach top latch with six (6)
#10-24 X 1/2" PFHMS.
C. Install bottom bolt case with six (6)
#10-24 X 1/2" PFHMS.
D. Thread set screw into yoke pins (Insert with
hex socket end inside pin). Thread #8-32
x 2" PHPMS screws into slotted end of
yoke pins until seated to hex head set
screw. (Detail 1 - Figure 14)
E. Install two
(2) yoke pin
assemblies
into arm
and bracket
assemblies.
Detail 1
A
C
E
B
Figure 15
#8-32 PHPMS
Temporary Screw
1/4"
(6.4) Yo ke Pin
Set Scre
wE-ring Groove
10 Install Device
A. Mount trim when
required. (Follow
instructions packed
with trim.)
B. Seat device in place.
Connect device to
arm and bracket
assemblies using
temporary screws to
position yoke pins
in latch head. Install
e-ring into yoke pin
grooves. (Detail 1 - Figure 17)
C. Fasten device latch head using two (2)
1/4-20 PRHMS or 3/8" (10) dia. SNB.
(Figure 16)
D. Remove temporary screws.
NOTE: Be certain to re-tighten yoke
pins after removal of temporary screws.
E. Center end of device on horizontal
reference line of door. Using end clamp as
a template, locate end clamp mounting
holes.
F. Prepare end clamp holes and mount end
clamp using two (2) 1/4-20 PRHMS or
3/8" (10) SNB. (Figure 16)
Yo
ke
Pin
E-Ring
Detail 1
Figure 17
Figure 16
C
B
End
Clamp
Horizontal Ref.
Centerline
Device
C
L
F
Detail 1
Device Screws
(Bolt to door reinforcement,
sex nuts, or trim studs)
1/2
(13)
1-1/4
(32)

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 8
X
Y
Centerline
Device Mounting
Holes, Rods
& Strikes
Shim
(2 supplied)
(Start with one)
Strike Plate
(Ridges face down)
Strike
(2) 10-24 x 3/4" PFHMS
Note: Third screw must
be installed after device
is adjusted and works
properly.
11 Install Strikes
Strike
(Press in place)
Note: Bottom Bolt will
retract to 1/8" (3mm)
above Floor Strike.
Floor covering in door
path must be laid out
accordingly.
Figure 18
Detail Y
Bottom Strike
Figure 19
Figure 20
Detail X
Upper Strike

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 9
Bolt
Engagement
Shim Strike
Roller
Bolt
Tripping
Lever
B2
C1
B1
Top Adjusting Screw
Bottom Adjusting Screw
A
C2
SHORTER (CCW)
LONGER (CW)
TOP ROD
SHORTER (CCW)
LONGER (CW)
BOTTOM ROD
A. Rehang door plumb and in accordance
with the opening. Set strike roller
between tripping lever and bolt. DO NOT
PRELOAD BOLT. Shim strike as needed.
(Figure 21)
NOTE: Rods should move freely inside
door. Bolts extend automatically and
should deadlock when door closes and
top strike hits tripping lever. Top bolt
should retract flat. Bottom bolt should
travel 1/2" (13) and engage 3/8" (9.5)
into strike in down position without
dragging on floor surface in up position.
Test device action by touchbar, by trim,
and by dogging. Adjust as needed.
B. Rod Adjustment for Proper Bolt Throw
1. Use 3/32" (2.4) hex wrench to loosen
set screws B1 and B2. (Figure 21)
2. Adjust top rod first with adjusting
screw C1. (Figure 21) With device in
dogged position (panic devices) or
touchbar fully depressed (fire devices)
adjust top rod so top latchbolt is flush
and hold back feature is engaged.
Lengthen top rod an additional 1/2
turn for proper latchbolt positioning.
NOTE: If adjusting screws bottom out
before proper device operation, door
and device must be removed so larger
adjustments may be made by threading
rod in or out, or by moving cotter pin to
different hole in rod. (Section 8, page 6)
12 Complete Installation
Figure 21

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 10
Bolt
Engagement
Shim Strike
Roller
Bolt
Tripping
Lever
B2
C1
B1
Top Adjusting Screw
Bottom
Adjusting Screw
A
C2
SHORTER (CCW)
LONGER (CW)
TOP ROD
SHORTER (CCW)
LONGER (CW)
BOTTOM ROD
12 Complete Installation Continued
Figure 22
3. Adjust bottom rod with adjusting
screw C2. (Figure 22) With top latch
retracted in hold back position, and
touchbar dogged or fully depressed,
adjust bottom rod so deadbolt
clears strike by 1/16" (1.6). Bottom
rod should be in position in active
case with square head of connector
hanging in Guide. (See note in Step
2).
4. Check device operation by opening
and closing door. An additional
minor adjustment may be required
for full retraction and correct strike
engagement.
NOTE: To avoid thread damage and
provide positive locking, be sure set
screws engage flats on adjusting
screws.
C. After acceptable device function, install
third screw in top strike to lock strike in
position with 10-24 x 3/4" PFHMS.
D. Install device cover and end cap with
two (2) 8-32 PFHMS each.

ED5800 (A) Series
Installation Instructions
Concealed Vertical Rod Exit Devices
FM171 01/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail] 11
All ED5000 Series Devices
Rim and
SecureBolt®
Against Frame Stop or Mullion
(when applicable)
For Rim and SecureBolt®
Exit Devices Only
Vertical Reference
Trim Only
Against Door Surface
Trim Only
Horizontal
Reference
Trim Only
Vertical Reference
Concealed Vertical Rod
All ED5000 Series Devices
Concealed Vertical Rod
ED5200S
Mortise
Frame
Door Stop
Door
Template
13 Plastic Installation Template
For use in conjunction with instruction sheets packed with exit device.
Holes and slots are identified below by exit device series and trim. Prep
door and frame for only those features required for the exit device being
installed.

FM171 01/19
Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group
company. Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Corbin Russwin
225 Episcopal Road
Berlin, CT 06037
Phone: [phone]
Fax: [phone]
corbinrusswin.com
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]