Assa Abloy Corbin Russwin ED5800 Series User manual

Installation Instructions

Concealed Vertical Rod

ED5800 (A) Series

Exit Device

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Important:

For use with metal doors only.

Device is packed ready for any compatible trim.

Dogging:

Feature to hold bolts retracted and touchpad

depressed for push-pull door operation.

Note: Dogging is not a feature of ﬁre labeled

devices.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

Cover

(2) 1/4-20 X 3/4" PRHMS

(Special Head)

(2) #8-32 X 2" PHPMSTemporary Screws

(2) E-Rings

(2) Set Screw

#8-32 UNC

(2) Arm & Bracket Assembly

(2) Yoke Pin

8’ (2.44m) Opening

7’6” (2.29m) Opening

7’ (2.13m) Opening

7’2” (2.18m) Opening

TopTube

Top Latch

Strike

Strike Plate

Shim (2) Supplied

(3) 10-24 x 3/4" PFHMS

(6) 10-24 x 1/2" PFHMS

Top Rod

(5) Cotter Pin

Bottom Rod Assembly

Deadbolt

Bottom Bolt Case

(6) 10-24 x 1/2" PFHMS

Strike

2) 8-32 x 5/16" PUFHMS

(3) 8-32 x 5/16"

PUFHMS

(2) 1/4-20 X 3/4" PRHMS

End Clamp

End Cap

Hole Plug

(Fire Devices)

Dogging

Key

WARNING

his product can expose you to lead

which is known to the state of Califor

nia

to cause cancer and birth defects or other

eproductive harm. For more information go

to www.P65warnings.ca.gov.

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 2

To Change Hands .............................................3

Maintenance ................................................3

Options ....................................................3

Check Before Starting ..........................................4

Mark Door ..................................................4

Prepare Door, Frame and Sill .....................................5

Size Device .................................................5

Rod Assembly and Preliminary Adjustment............................6

Install Rods .................................................7

Install Device ................................................7

Install Strikes ................................................8

Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Plastic Installation Template.....................................11

TOC Table of Contents

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 3

1 To Change Hands

LHR DoorRHR Door

(4) 8-32 x 3/16" PRHMS

Vertical Lifter Assembly

Lift Block

LHR DeviceRHR Device

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

1. Remove four (4) screws and

Vertical Lifter Assembly.

2. Rotate device to opposite

orientation (180° degrees).

3. Insert Lifter Assembly and

reinstall screws.

NOTE: Lifter must ﬁt under lift

block as shown. (Figure 1)

Figure 1

Figure 2

3 Options

1/4-20 Sex Nut Option: (Figure 2)

Recommended for Unreinforced Metal Doors.

Device Quantity Size

No Trim 4

1/4-20

With Trim 2

Rod Extension Options: (Figure 3)

2" (51mm)

6" (152mm)

12" (305mm)

24" (610mm)

(Specify Device Finish)

2 Maintenance

Figure 3

1. Periodically remove covers and coat mechanisms

with an appropriate lubricant. This is particularly

required in corrosive environments for proper product

function.

2. Check mounting fasteners periodically. Re-tighten if

loose. Apply screw locking compound or change part

fasteners if screws continue to back out.

3. Periodic checks (and adjustments) of

strikes may be required, to compensate

for changes in the opening (e.g.: door

sagging).

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 4

4 Check Before Starting

Doors and Frames with walls having

a structural thickness (metal skin

plus reinforcement) to engage less

than three (3) full screw threads are

considered unreinforced.

Unreinforced Doors: Use SNB (sex

nuts and bolts). (Figure 4)

Unreinforced Frames: Use Blind

Rivet Nuts. (Figure 4)

Recommended fasteners for

unreinforced openings are not

necessarily supplied by Corbin

Russwin.

• Door must swing freely.

• Door must not be warped.

• Door must not bind.

• Door must not sag.

Figure 4

Figure 5

Reinforcement

Door Skin Blind Rivet Nut

5 Mark Door

Single Door or Pair without Mullion

Locate and Mark Horizontal and Vertical

Centerlines as shown. (Figure 6)

LHR door shown. Preparation is typical

for both door hands. (Figure 6)

CAUTION: If device is mounted higher

or lower than shown, rod length must

change. Lengthen or cut top and bottom

rods as shown in Section 8, page 6.

NOTE: Bottom Bolt will retract to 1/8"

(3mm) above ﬂoor strike. Floor covering

in the door path must be laid accordingly.

Figure 6

Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag

Minimum Door Stile:

4-1/2" (114mm)

Door and frame must meet

structural and dimensional

specifications on exit device

template(s) for door and frame

preparation.

Device must seat flush on door

surface.To clear raised molding,

consult the factory.

FINISHED FLOOR

Single Door or Pair

Without Mullion

Centerline

Horizontal Reference

Centerline

Vertical Reference

DOOR

Measure Gap

Write Dimension Here:

2-3/4

(70)

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 5

Hinge edge

of door

Verify there is no

gap between end

cover & touch bar

prior to marking

cutoff.

Mark cutoff line.

Cut square on line

2-1/4

(57)

Minimum: 1-3/8

(35)

Minimum to inside edge of Hinge Stile: 3/8

(10)

Centerline

Dogging

Hole

Align mounting holes in door

with mounting holes in device.

Align horizontal line on door

with edge of device.

LHR Door Open

Inside Face

6 Prepare Door, Frame and Sill

A. Locate Device Template aligning

VERTICAL REFERENCE and

HORIZONTAL REFERENCE lines on

door and template. Tape template to

door face. (Figure 7)

B. Locate Top Strike and Bottom Strike

templates, aligned on centerline

of Rods and Strikes on door. Tape

templates in place and mark holes.

(Figure 7)

C. Locate and tape Trim template to door.

(See instructions packed with trim.)

D. Mark and prepare holes per installation

template.

Device and Bolt Case Plates:

Each two (2) 1/4-20 machine screws for metal

reinforced doors OR

two (2) 3/8" (10) dia. sex nuts and bolts

Top Strike:

Two (2) 10-24 machine screws

NOTE: Third screw MUST ONLY be used

to lock strike in ﬁnal position (Step 8C).

Bottom Strike: 5/8" (16) dia. x 3/4" (19) deep

hole

7 Size Device

Device must be

ﬁeld cut to size,

unless standard

opening and device

are 36" (0.91m).

(Figure 8)

Figure 7

Top Strike Template

(Mounts on Frame Rabbet)

Device Paper

Template

Floor StrikeTemplate

(Mounts on Finished Floor)

FINISHED FLOOR

LHR DOOR

INSIDE FACE

CENTERLINE

VERTICAL

REFERENCE

CENTERLINE

HORIZONTAL

REFERENCE

Centerline

Rods & Strikes

Figure 8

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 6

8 Rod Assembly and Preliminary Adjustment

A. Remove door from opening. Set ﬂat;

device side up. (Do not hang door

until Section 12, Complete Installation

beginning on page 11.)

B. Set length of top rod assembly.

(Detail 1 - Figure 9)

C. Connect top and bottom rods to arm/

bracket assemblies. (Two (2) cotter pins

each) Fold cotter pins over ﬂush to arm

and bracket assembly as shown. (Detail

2 - Figure 10) Clip off excess pin length.

NOTE: Secure cotter so rods are rigid

and inﬂexible.

D. Align rod setup gauge over device

cutouts and centerlines. Tape gauge to

door face.

E. Connect top latch to rod assembly.

Latchbolt must be fully extended.

(Detail 3 - Figure 11)

F. Set top latch assembly in place on door.

Maintain 7/8" (22mm) location from top

of door as shown. (Figure 13)

G. Align yoke pin holes in arm and bracket

assembly with alignment hole in rod

setup gauge. Adjust top latch and rod

assembly for proper alignment.

H. Thread deadbolt into bottom rod

assembly. Set bottom rod assembly

in place on door. Align yoke pin hole

in bottom arm and bracket assembly

with alignment hole in rod setup gauge.

Adjust bottom bolt for proper length.

NOTE: Be certain bottom bolt is fully

extended, (Detail 4 - Figure 12)

Figure 9

Figure 10

Figure 11

• Adjust Rod -Tube length & assemble.

•For unusual opening heights, locate and drill 1/8" (3) dia. hole in rod.

(2.44M)

7'6"

(2.29M)

7'2"

(2.18M)

(2.13M)

* 6'8" (2.03M)

(FIELD DRILL)

Tube

Cotter Pin

(102) Adjust

Top Rod

Detail 4

Detail 1

Detail 3

Detail 2

Minimal space

between rod

and bracket. Top View

Folded Pin

Figure 12

Figure 13

Latchbolt Extended

(Correct Assembly)

Latchbolt Retracted

(Incorrect Assembly

)

1/8

(3) To Bolt Surface 13/16

(21) To Bolt Surface

BOLT FULLY

EXTENDED

(PIN TOWARD TOP

OF DOOR)

BOTTOM ROD

ASSEMBLY

4 Free Threads

(Typ. Ref.)

Detail 1

Detail 2

Gap* + 3/8 (10)

*FROM STEP 1

Centerline of

vice Mounting

Holes & Rods

Detail 3

Yo ke Pin

Holes

FM 169

1/8

(3)

(Hold)

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 7

9 Install Rods

Figure 14

A. Slide rod assemblies into door. (Figure 15)

B. Attach top latch with six (6)

#10-24 X 1/2" PFHMS.

C. Install bottom bolt case with six (6)

#10-24 X 1/2" PFHMS.

D. Thread set screw into yoke pins (Insert with

hex socket end inside pin). Thread #8-32

x 2" PHPMS screws into slotted end of

yoke pins until seated to hex head set

screw. (Detail 1 - Figure 14)

E. Install two

(2) yoke pin

assemblies

into arm

and bracket

assemblies.

Detail 1

Figure 15

#8-32 PHPMS

Temporary Screw

1/4"

(6.4) Yo ke Pin

Set Scre

wE-ring Groove

10 Install Device

A. Mount trim when

required. (Follow

instructions packed

with trim.)

B. Seat device in place.

Connect device to

arm and bracket

assemblies using

temporary screws to

position yoke pins

in latch head. Install

e-ring into yoke pin

grooves. (Detail 1 - Figure 17)

C. Fasten device latch head using two (2)

1/4-20 PRHMS or 3/8" (10) dia. SNB.

(Figure 16)

D. Remove temporary screws.

NOTE: Be certain to re-tighten yoke

pins after removal of temporary screws.

E. Center end of device on horizontal

reference line of door. Using end clamp as

a template, locate end clamp mounting

holes.

F. Prepare end clamp holes and mount end

clamp using two (2) 1/4-20 PRHMS or

3/8" (10) SNB. (Figure 16)

E-Ring

Detail 1

Figure 17

Figure 16

End

Clamp

Horizontal Ref.

Centerline

Device

Detail 1

Device Screws

(Bolt to door reinforcement,

sex nuts, or trim studs)

1/2

(13)

1-1/4

(32)

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 8

Centerline

Device Mounting

Holes, Rods

& Strikes

Shim

(2 supplied)

(Start with one)

Strike Plate

(Ridges face down)

Strike

(2) 10-24 x 3/4" PFHMS

Note: Third screw must

be installed after device

is adjusted and works

properly.

11 Install Strikes

Strike

(Press in place)

Note: Bottom Bolt will

retract to 1/8" (3mm)

above Floor Strike.

Floor covering in door

path must be laid out

accordingly.

Figure 18

Detail Y

Bottom Strike

Figure 19

Figure 20

Detail X

Upper Strike

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 9

Bolt

Engagement

Shim Strike

Roller

Bolt

Tripping

Lever

Top Adjusting Screw

Bottom Adjusting Screw

SHORTER (CCW)

LONGER (CW)

TOP ROD

SHORTER (CCW)

LONGER (CW)

BOTTOM ROD

A. Rehang door plumb and in accordance

with the opening. Set strike roller

between tripping lever and bolt. DO NOT

PRELOAD BOLT. Shim strike as needed.

(Figure 21)

NOTE: Rods should move freely inside

door. Bolts extend automatically and

should deadlock when door closes and

top strike hits tripping lever. Top bolt

should retract ﬂat. Bottom bolt should

travel 1/2" (13) and engage 3/8" (9.5)

into strike in down position without

dragging on ﬂoor surface in up position.

Test device action by touchbar, by trim,

and by dogging. Adjust as needed.

B. Rod Adjustment for Proper Bolt Throw

1. Use 3/32" (2.4) hex wrench to loosen

set screws B1 and B2. (Figure 21)

2. Adjust top rod ﬁrst with adjusting

screw C1. (Figure 21) With device in

dogged position (panic devices) or

touchbar fully depressed (ﬁre devices)

adjust top rod so top latchbolt is ﬂush

and hold back feature is engaged.

Lengthen top rod an additional 1/2

turn for proper latchbolt positioning.

NOTE: If adjusting screws bottom out

before proper device operation, door

and device must be removed so larger

adjustments may be made by threading

rod in or out, or by moving cotter pin to

different hole in rod. (Section 8, page 6)

12 Complete Installation

Figure 21

ED5800 (A) Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM171 01/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com 10

Bolt

Engagement

Shim Strike

Roller

Bolt

Tripping

Lever

Top Adjusting Screw

Bottom

Adjusting Screw

SHORTER (CCW)

LONGER (CW)

TOP ROD

SHORTER (CCW)

LONGER (CW)

BOTTOM ROD

12 Complete Installation Continued

Figure 22

3. Adjust bottom rod with adjusting

screw C2. (Figure 22) With top latch

retracted in hold back position, and

touchbar dogged or fully depressed,

adjust bottom rod so deadbolt

clears strike by 1/16" (1.6). Bottom

rod should be in position in active

case with square head of connector

hanging in Guide. (See note in Step

2).

4. Check device operation by opening

and closing door. An additional

minor adjustment may be required

for full retraction and correct strike

engagement.

NOTE: To avoid thread damage and

provide positive locking, be sure set

screws engage ﬂats on adjusting

screws.

C. After acceptable device function, install

third screw in top strike to lock strike in

position with 10-24 x 3/4" PFHMS.

D. Install device cover and end cap with

two (2) 8-32 PFHMS each.

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