Assa Abloy Sargent BHL 8200 Series User manual

A8259A 07/19
Installation Instructions
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
BHL Freewheeling
Trim Retrofit
For Trim purchased prior to August 2019
8200 Series

2
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
TOC Table of Contents
1 Tools Required ..................................................................3
2 Package Contents ...............................................................3
3 Assembly........................................................................3
a Prepare Spring Cartridges .......................................................3
b Assemble Spring Cartridges into BHL Levers......................................4
c Rose Handing ...................................................................4
d Assemble Outside Adapter Plate and Rose .......................................5
4 Installation ......................................................................5
a Install Adapter Clutch............................................................5
b Install Outside Lever Assembly...................................................5
c Install Outside Trim ..............................................................6
d Install Inside Adapter Plate Assembly ............................................6
e Install Inside BHL Rose Assembly.................................................7
f Install Inside Lever Assembly.....................................................7
Attention Installer
Please read these instructions carefully to prevent missing important steps.
Notes
• Improper installation may result in damage to lock and void factory warranty.
• Other product brand names may be trademarks or registered trademarks of their respective owners
and are mentioned for reference only.

3
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
1 Tools Required
• Phillips Screwdriver (# 2)
• Torx Tamper Resistant Driver (T-20)
• Torx Tamper Resistant Driver (T-10)
• Hex Key Driver 5/64"
2 Package Contents
82-0347
Spindle Spring
82-1360
Behavior Health Lever
Reuse from existing BHL Trim
Reuse from existing BHL Trim
81-0790 Spindle -90˚ Freewheel (1.72")
01-1421
Torx Screw 6-32x5/16
92-0103
Security Rose BHL 45 Freewheel
01-9641
Screw Button Head Hex Socket 6-32 x 7/16
81-0794
Adapter Clutch
81-0723TAB
Mounting Post
857F658
Adapter Clutch -90˚ Freewheel
82-5573 Inside BHL Adapter Plate Assembly
01-1495
Machine Screw (#8-32 x 5/8”)
92-0103
Security Rose BHL 45 Freewheel
82-5534
Spring Cartridge BHL
82-1829
Bushing (Outside)
92-2151
Adapter and Plate Assembly
82-5534
Spring Cartridge BHL
81-0790 (Used with 1/8” SCAR Plate) Spindle -90˚ Freewheel (1.72”)
81-0812 (Used without 1/8 SCAR Plate) Spindle -90˚ Freewheel (1.60”)
Inside
Outside
01-1421
Torx Screw 6-32x5/16
01-9641
Screw Button Head Hex Socket 6-32 x 7/16
82-1359
Behavior Health Lever
01-1440
Set Screw(1/4-28 x 7/8”)
82-0347 Spindle Spring
Figure1
h
3 Assembly
a Prepare Spring Cartridges
Remove clear adhesive tape liners from spring cartridges
before use. (Figure2)
Figure2
82-0723TAB
Mounting Post

4
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
3 Assembly (cont.)
b Assemble Spring Cartridges into BHL Levers
Press spring cartridge assemblies
into levers so that top of
spring cartridge is flush or slightly
below flush to lever’s top
surface. (Figure3)
Note
Clean lever surface with rubbing
alcohol prior to installing
spring cartridge.
c Rose Handing
• Review following figures that illustrate left and right roses. (Figure4)
Figure4
RH/RHR Outside or
LH/LHR Inside
LH/LHR Outside or
RH/RHR Inside
• Install button head screw into each rose. Use a 5/64" hex key to tighten screw firmly to rose. (Figure5)
Figure5
LH/LHR Outside or
RH/RHR Inside
Security Rose BHL
01-9641
Button Head Screw 6-32 X 7/16 LG
RH/RHR Outside or
LH/LHR Inside
Figure3
INCH
MM
ANGLES
FRACTIONS
SURFACE FINISH
UNLESS OTHERWISE
SPECIFIED TOLERANCES
.01
E
B
A
A
B
C
D
DRAWN BY
MATERIAL
V8_03/14/2019
SURFACE/FINISH
THIRD ANGLE
C
HEAT TREATMENT
NOTICE TO PERSONS RECEIVING THIS DRAWING
AND/OR TECHNICAL INFORMATION
LEGACY ID
SHEET
1
OF
1
CONFIGURATION
Default
VOLUME SURFACE AREA
0.000000
SIZE
C
DATE CREATED DESIGNED BY
REV
SCALE
1:1
DOCUMENT ID
MASS
E
F
G
H
D
F
G
H
1
DRAWING NUMBER (ALT ID)
Inside Lever
82-1359
Outside Lever
82-1360
Finished Lever Assembly

5
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
3 Assembly (cont.)
d Assemble Outside Adapter Plate and Rose
• Insert two (2) mounting posts into adapter plate. (Figure6)
• Install rose using four (4) security torx screws.
Note:
Tighten screws evenly.
(4) Security
Torx Screws
Rose Assembly
Adapter and Plate Assembly
with Mounting Posts
LH/LHR Outside Shown RH/RHR Outside Shown
Figure6
4 Installation
a Install Adapter Clutch
Install adapter clutch into
mortise lock hub. (Figure7)
Note:
Adapter clutch is oriented toward
latchbolt as shown.
b Install Outside Lever Assembly
Use outside bushing and spindle to connect rose/adapter plate assembly to outside lever
assembly. (Figure8)
Figure7
81-0794
Adapter Clutch
Hinge Side
Hinge Side
Figure8
Bushing
(Outside)
Rose/Adapter Plate Assembly
Align rose screw with gap in spring cartridge
Outside Lever Assembly
81-0790 Spindle
Apply grease to
these surfaces

6
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
4 Installation (cont.)
b Install Outside Lever Assembly (cont.)
• Insert spindle into bushing; ensure that
spindle is inserted no more than ¾"deep.
• Use spindle to rotate bushing
clockwise into outside lever hole.
• Fully tighten bushing, then unthread
bushing just enough to allow spindle to
be inserted into lever, keeping
bushing as tight as possible.
• Once assembled, spindle orientation
should be as shown. (Figure9)
Note:
Longer spindle used on outside
c Install Outside Trim
Figure10
LHR Outside Shown
Make sure spindle seats into clutch
adapter then proceed to step 4din
order to retain Outside Trim to door.
d Install Inside Adapter Plate Assembly
Install inside adapter plate assembly
using two (2) machine screws.
(Figure11)
Figure9
Note position
and orientation
of spindles.
LH Outside RH Outside
Figure11
01-1495
Machine Screw #8-32x5/8
Inside Adapter Plate Assembly
LHR Inside
Shown

7
BHL Freewheeling Trim Retrofit
Installation Instructions
8200 Series
A8259A 07/19
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
4Installation (cont.)
e Install Inside BHL Rose Assembly
Attach inside rose assembly to inside adapter plate using four (4) security Torx screws. Tighten screws
evenly. (Figure12)
Figure12
IMPORTANT
Screw oriented towards latch
Security Torx Screws
LHR Inside
Shown
f Install Inside Lever Assembly
• Install inside Spindle. (Figure13)
• Install inside BHL lever assembly to inside adapter plate assembly using security torx set screw.
IMPORTANT
• Line up rose screw with gap on spring cartridge.
• Make sure machined end of spindle seats into clutch adapter before assembling lever onto rose.
(Figure13)
Note
• Inside of LHR shown.
• Shorter spindle used
on inside.
Figure13
Gap
Spindle
Security
Torx Set
Screw
Machined End
Rose Screw
Note position and
orientation of spindle.

Founded in the early 1800s, SARGENT®is a market leader in locksets, cylinders, door closers, exit
devices, electro-mechanical products and access control systems for new construction, renovation,
and replacement applications. The company’s customer base includes commercial construction,
institutional, and industrial markets.
Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or
in part without the express written permission ofSARGENT Manufacturing Company is prohibited..
SARGENT Manufacturing Company
100 Sargent Drive
New Haven, CT 06511 USA
800-727-5477
www.sargentlock.com
A8259A
07/19