B. Braun Infusomat Compactplus P User manual

Infusomat® compactplus P
Service Manual EN, Version 1.0
For internal use, only
For internal use, only

0 - 2 Infusomat®compactplus P 1.0 EN
For internal use, only
THIS SERVICE MANUAL IS VALID FOR Designation Part No.
Infusomat® compactplus P . . . . . . . . . . . . . . . . . . . . . . . . . 8717070
AVAILABILITY OF THIS SERVICE MANUAL This Service Manual can be downloaded as PDF file under the fol-
lowing document number from the B. Braun Service Portal:
Designation Doc. No.
Infusomat® compactplus P . . . . . . . . . . . . . . . . . . . . I0003_000616
Service Manual, English
LANGUAGES OF THIS SERVICE MANUAL The Service Manual for this unit can be downloaded as PDF file in
the following languages from the B. Braun Service Portal:
Designation Doc. No.
Infusomat® compactplus P . . . . . . . . . . . . . . . . . . . . I0003_000615
Service Manual, German
OTHER APPLICABLE DOCUMENTS This Service Manual is valid only in combination with the following
additional documents:
Designation Doc. No.
compactplus Service Tool (Software) . . . . . . . . . . . . IXXX2_000645
Instructions for Use, English
THE COMPLETE SERVICE MANUAL CONTAINS
THE FOLLOWING PAGES:
Page 0 - 1 to Page 0 - 16
Page 1 - 1 to Page 1 - 8
Page 2 - 1 to Page 2 - 8
Page 3 - 1 to Page 3 - 32
Page 4 - 1 to Page 4 - 14
Page 5 - 1 to Page 5 - 2
Page 6 - 1 to Page 6 - 4
Page 7 - 1 to Page 7 - 10
Page 8 - 1 to Page 8 - 2
Page 9 - 1 to Page 9 - 4
Page 10 - 1 to Page 10 - 2
Page 11 - 1 to Page 11 - 2

Infusomat® compactplus P 1.0 0 - 3
EN
For internal use, only
Table of Contents
0 - 5 Important Preliminary Remarks
0 - 5 Service work
0 - 5 Technical safety checks
0 - 6 Current versions
0 - 6 Product availability
0 - 6 Responsibility of the manufacturer
0 - 6 Quality management
0 - 6 Technical training
0 - 7 Check after repair
0 - 7 Notes on ESD
0 - 7 Spare parts
0 - 8 Calibration of gauges
0 - 9 Measuring equipment
0 - 10 Safety data sheets
0 - 10 Setting off
0 - 11 Special PDF functions
0 - 12 List of abbreviations
0 - 15 Contact Information
0 - 15 Technical training
0 - 15 Entry for technical training
0 - 15 Ordering of spare parts and test equipment
0 - 15 Service hotline
0 - 15 Returns
0 - 15 Returns for repairs
0 - 15 Safety officer (§ 30 MPG)
0 - 15 Service portal
1 - 1 Overview of the Device
1 - 1 System overview
1 - 2 Description of device
1 - 2 Intended use
1 - 2 Device overview
1 - 2 Mechanical design
1 - 3 Function
1 - 5 Unit software
1 - 5 Service program
1 - 6 Technical data
1 - 6 Options
1 - 6 Accessories
1 - 7 Functional test
2 - 1 Unit Diagnosis / Adjustments
2 - 1 Alarms and error messages
2 - 1 Log files
2 - 1 Pre-alarms and operating alarms
2 - 2 Standard device alarms
2 - 3 Device alarms with reduced display
2 - 6 The most important fault events
2 - 7 Adjusting the mechanical pressure
3 - 1 Disassembly / Assembly
3 - 1 Remarks on disassembly
3 - 3 Remarks on assembly
3 - 4 Housing foot
3 - 5 Gasket for rubber connector
3 - 6 Membrane
3 - 7 Pole clamp
3 - 8 Battery module
3 - 10 Second clamp
3 - 11 Pump door
3 - 12 Opening/closing the unit
3 - 15 Loudspeaker
3 - 17 Processor board
3 - 18 Accessory connector
3 - 19 Display board with display

0 - 4 Infusomat®compactplus P 1.0 EN
Table of Contents
For internal use, only
3 - 20 Housing, upper part
3 - 22 Housing front
3 - 30 Pump
3 - 31 Power supply
3 - 32 Checks after Repair
4 - 1 Check after Repair
4 - 1 Check after Repair matrix
4 - 2 Pump RUN IN
4 - 4 Checklist for Check after Repair
4 - 6 Procedural instructions on the Check after Repair
5 - 1 Servicing the Unit
5 - 1 Cleaning and disinfecting
5 - 1 Servicing the battery
6 - 1 Technical Safety Check (TSC)
6 - 1 Checklist for Technical Safety Check (TSC)
7 - 1 Procedural Instructions on the TSC
7 - 1 Visual inspection
7 - 2 Electrical safety
according to IEC 62353
7 - 2 Functional inspection
8 - 1 Test Equipment and Tools
8 - 1 Test equipment
8 - 1 Standard Tools
8 - 2 Special tools
9 - 1 Spare Parts List
10 - 1 Index
11 - 1 Appendix
11 - 1 Revision documentation
11 - 1 Current information
11 - 1 History of spare parts
11 - 2 Service Report

Infusomat® compactplus P 1.0 0 - 5
EN
For internal use, only
Important Preliminary Remarks
SERVICE WORK The present manual is for information only. The possession of this
manual does not authorize the performance of service work.
Service tasks may only be executed by persons, who:
■Have received technical training on the system from B. Braun
■Observe the latest information in the B. Braun Service Portal
bbraun.com/mybbraun > Service Portal (access granted in con-
nection with a technical training, only)
■Possess the necessary test equipment and special tools
■Fulfill the personal requirements (training and knowledge
including the respective standards and regulations)
TECHNICAL SAFETY CHECKS Performing the TSC is an obligation of the owner of the equipment
and is subject to the laws of the country where the equipment is
located. In countries in which a TSC is mandatory, B. Braun pre-
scribes an interval of 24 months. The owner may decide on shorter
intervals or shorter intervals may be prescribed by the law. The TSC
obligation applies independently of possible repairs.
B. Braun also recommends training on the Technical Safety Checks,
or to perform at least the steps indicated in the current version of
the manual, as:
■The TSC requires that the instructions in the manuals are
observed
■The manuals are a reference for measurements
■Depending on the unit type, a service program must be used
which may lead to a dangerous unit condition in case of inap-
propriate operation. Furthermore, a special service connector
may be necessary.
WARNING
!
The Infusomat® compactplus P is a life-saving device or part of a
life-saving system that, on the other hand, can pose a risk if it is
not working properly.
Danger of injury to the patient!
■Perform all service works with due care following the instruc-
tions given in this Service Manual.
NOTICE
Make sure to be familiar with the Instructions for Use.

Important Preliminary Remarks
0 - 6 Infusomat®compactplus P 1.0 EN
For internal use, only
CURRENT VERSIONS This manual version corresponds to the state when the manual was
written. B. Braun reserves the right to make technical modifica-
tions. The state of the revision is indicated by the version number
in the footer of every page.
To view the current Service Manual, please visit the Service Portal
at: bbraun.com/mybbraun > Service Portal.
Approval to use the service portal will only be granted after com-
pletion of a technical training course.
PRODUCT AVAILABILITY Not all software versions, hardware, or spare parts are available in
all regions. Please consult the local B. Braun representative for
availability.
RESPONSIBILITY OF THE MANUFACTURER The manufacturer or the person who assembles, installs or imports
a device can only be held responsible for safety, reliability and per-
formance if
■mounting, enhancements, new settings, changes or repairs are
carried out by duly authorized persons,
■the electrical installation in the corresponding room meets the
requirements of the IEC 60364-7-710 and applicable national
standards like VDE 0100 part 710,
■the device is used in accordance with the Instructions for Use,
■the Technical Safety Checks are performed at regular intervals
in the case TSCs are mandatory for that device,
■a current Service Manual is used when performing mainte-
nance, repair or other servicing activities,
■the technician has participated in a technical training for the
specific B. Braun device.
QUALITY MANAGEMENT B. Braun is certified to be compliant with DIN EN ISO 9001 and
ISO 13485. This certification also includes maintenance and ser-
vice.
The device bears the CE mark. The CE mark indicates that the
device is in conformity with the provisions of the COUNCIL DIREC-
TIVE 93/42/EEC of 14 June 1993 concerning medical devices.
TECHNICAL TRAINING Technical training may only be performed by B. Braun. The posses-
sion of the Service Manual does not authorize to perform repairs.

Important Preliminary Remarks
Infusomat® compactplus P 1.0 0 - 7
EN
For internal use, only
CHECK AFTER REPAIR The checks after repair depend on the service work performed. They
follow the Check after Repair Matrix. If several servicing activities
have been carried out, the total of all necessary tests (checks) has
to be performed.
If no Check after Repair Matrix is defined, perform the checks after
repair according to the TSC checklist as mentioned later in this
manual.
NOTES ON ESD Semiconductors can be destroyed by electrostatic discharge. Espe-
cially MOS components can be damaged by interference from elec-
trostatic fields, even without discharge via contact. This type of
damage is not immediately recognizable. Unit malfunctions can
even occur after a longer period of operation.
Each workstation must be equipped according to the recommen-
dations with the necessary static protective measures, if ESD com-
ponents or boards are handled (Fig. 0 - 1).
Each workstation must be equipped with a conductive table sur-
face. The conductive surface, the soldering iron or the soldering
stations must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should
be of electrically conductive material.
Personnel must wear conductive wristbands which are connected
to a central ground potential via protective resistors, e.g. the
ground contact of a wall outlet. Furthermore it is recommended
that personnel wear cotton clothing and electrically conductive
shoes to prevent electrostatic charge.
SPARE PARTS Only use original spare parts from B. Braun. Do not tamper with
them. Never integrate assembly groups into a device that have
been extracted from an other device.
Fig. 0 - 1 Example of a workstation with ESD protection equipment

Important Preliminary Remarks
0 - 8 Infusomat®compactplus P 1.0 EN
For internal use, only
CALIBRATION OF GAUGES B. Braun calibration gauges are delivered with a calibration certif-
icate for the gauge itself. Calibration intervals are stated in this
document. Regular recalibrations of the gauge according to the
stated intervals are mandatory.
Additional recalibrations may be required in the following cases:
■If a gauge has been repaired or modified
■After an event which might potentially have compromised the
validity of the calibration, for example, after a gauge has been
exposed to shock, vibration, or physical damage
■Whenever observations appear questionable or indications of
the gauge do not match the output of surrogate instruments
Service personnel are responsible for assuring regular or additional
recalibration of their test equipment at any time. Original test
equipment must be calibrated at the works of B. Braun. Further
information is available upon request.
NOTICE
The use of spare parts with a serial number or a batch number
has to be documented. Affected spare parts are specified in the
list of spare parts.
Parts with a serial number (SN) carry a sticker with the part
number and the serial number as well as a data matrix code. In
case there are several stickers on the part, the number starting
with 3452XXXX has to be used. Additionally the serial number is
on the label of the packaging.
Parts with a batch number carry the number only on the label of
the packaging (LOT).
In case a set or kit (3477XXX) contains a part with a batch num-
ber the number is on the bag containing the part.
The documentation has to be realized at least in the service re-
port (see "Service Report" ➡p. 11 - 2).

Important Preliminary Remarks
Infusomat® compactplus P 1.0 0 - 9
EN
For internal use, only
MEASURING EQUIPMENT Additional measuring and test equipment used for servicing our
devices must comply with the following standards and/or mea-
suring equipment specifications:
Electrical safety:
IEC 60601-1, ed 3.1
EN 62353
For example, Bender UNIMET 800/810ST
bender-de.com/en
or comparable
Voltage measurement: For example, Multimeter Fluke 177
fluke.com/en-us
or comparable
Clearance measurement:
Slip gauges
According to DIN 2275, tolerance T2 or better.
For example,
wermas.de
or comparable
Pressure measurements:
Measurement accuracy ≤ 80 mbar (1.16 psi)
For example, Kobold MAN-SD1S Y A3 0
S#2062378.8 customer-specific
kobold.com/en
or Sika MH 3750
sika.net
or Fluke 717
fluke.com
or comparable
Flow accuracy:
Scales: Measurement range 220 g
Linearity deviation ±0.1 mg
Standard deviation ±0.05 mg
Readability 0.01 mg

Important Preliminary Remarks
0 - 10 Infusomat®compactplus P 1.0 EN
For internal use, only
For example, Sartorius CPA324S-OCE
sartorius.com/sartorius/en/EUR/home//
or comparable
Graduated cylinder: Class A
Size 25 ml
Standard deviation ±0.040 ml
For example, ISOLAB Art. Y278.1 (catalogue no: 015.01.025)
isolab.de
SAFETY DATA SHEETS The material safety data sheets for the consumables described in
this Service Manual can be requested free of charge from B. Braun.
The latest version of each document can be downloaded as a PDF
in the service portal under bbraun.com/mybbraun > Service Portal.
SETTING OFF Warnings and notes
Additional notes and warnings are set off as follows:
References
References to chapters are shown as follows
(see "Setting off" ➡p. 0 - 10)
References to figures and tables are shown as follows
Fig. 2 - 3 or Table 2 - 1
References to item numbers in figures are shown as follows
(Fig. 1 - 1 / Item 1)
WARNING
!
Is used for working steps which may result in severe personal
injury or, in extreme cases, even death if instruction is not
observed.
CAUTION
!
Is used for working steps which may result in minor or moderate
personal injury if instruction is not observed.
NOTICE
Is used for working steps which may result in damage to the unit
without a potential risk of injuries, and is used for additional or
specific information.

Important Preliminary Remarks
Infusomat® compactplus P 1.0 0 - 11
EN
For internal use, only
In this case “Fig. 1 - 1“ is the figure number and “Item 1“ the item
number within the figure.
When the Service Manual is stored as pdf-file, these references are
displayed green. Click with the mouse button on a reference to
jump to the corresponding source.
Markup of paragraphs and text
Working steps are numbered in the required sequence of the work-
flow. Sub-steps are marked alphabetically:
1. Working step 1
2. Working step 2
a) First sub-step of working step 2
b) Second sub-step of working step 2
Prerequisites of working steps are shown as follows:
✓Working step xy has been performed.
Menu commands are described as:
Menu File.
SPECIAL PDF FUNCTIONS In the PDF format of this manual, special functionality is inte-
grated, which can be used with Adobe® Reader®:
■Form function
For completing, saving, and printing the TSC or other forms on
a PC, laptop, etc.
Software requirements
■Adobe® Reader® Version XI or higher is installed.
Form function
Forms included in the manual, which are to be filled out by the
reader, each show an "Edit" button at the top of the first page
(Fig. 0 - 2). The list can be completed and printed online or saved
locally as a PDF:
1. Click the "Edit" button.
The form is opened in a separate PDF file.
2. If you want to save the form as a PDF, you can save an empty
copy of the form locally with File > Save As and open this for
editing.
3. The following form field functions are available:
■Entry of text and figures in the form fields with the key-
board.
Fig. 0 - 2

Important Preliminary Remarks
0 - 12 Infusomat®compactplus P 1.0 EN
For internal use, only
■Checking test steps by clicking the check boxes (click again
to clear).
■Deletion of non-applicable test steps by marking the entry
with the mouse and selecting “Strikethrough Text” in the
shortcut menu (right mouse key; only for editing in the local
form copy).
■Printing the completed form with File > Print and then
selecting a connected printer.
■Saving the completed form as a PDF with File > Save.
4. To end the form, close the PDF file.
LIST OF ABBREVIATIONS Abbreviations which are not generally known, but are used in this
Service Manual, are listed below..
CE Communauté Européenne
(European Community)
CP compactplus (System)
DIN Deutsche Industrie Norm
(German Industrial Standard)
EN Europäische Norm
(European Standard)
ESD Electrostatic Discharge
FuP Function Microprocessor
IEC International Electrotechnical
Commission
IfU Instructions for Use
ISO International Organisation for
Standardisation
ICP Infusomat® compactplus
ICPP Infusomat® compactplus –
variant for PVC tube
KuP Monitoring microprocessor
KVO Keep Vein Open
Low rate infusion mode to avoid
system occlusion
LCD Liquid Crystal Display
NOTICE
After the PDF file has been closed, the entered data are only
saved if you were working in the local copy. This can be opened
at any time to continue editing.

Important Preliminary Remarks
Infusomat® compactplus P 1.0 0 - 13
EN
For internal use, only
MOS Short name of the company: MOS
Technology, Inc. (Commodore
Semiconductor Group)
PCP Perfusor® compactplus
STCP Station compactplus (rack system)
TEMP Temperature
TSC Technical Safety Checks
VDE Verband der Elektrotechnik,
Elektronik und Informations-
technik e.V (German Association
for Electrical, Electronic & Infor-
mation Technologies)
VTBI Volume to be infused

Important Preliminary Remarks
0 - 14 Infusomat®compactplus P 1.0 EN
For internal use, only
For your notes:

Infusomat® compactplus P 1.0 0 - 15
EN
For internal use, only
Contact Information
TECHNICAL TRAINING Via local representative.
ENTRY FOR TECHNICAL TRAINING Application for a technical training course must be made via the
responsible representative.
ORDERING OF SPARE PARTS AND TEST EQUIPMENT Please contact your local B. Braun subsidary.
International technicians (Intercompany)
e-mail: Spare-P[email protected]
SERVICE HOTLINE Service hotline international
e-Mail: [email protected]
RETURNS Return of spare parts, test equipment, and units for calibration or
complaints:
B. Braun Melsungen AG
Schwarzenberger Weg 73-79
Wareneingang Werk C
34 212 Melsungen
Germany
RETURNS FOR REPAIRS Please contact your local B. Braun subsidiary.
SAFETY OFFICER (§ 30 MPG) Dr. Stephan Krause
e-mail: [email protected]
SERVICE PORTAL Check current information regularly on
bbraun.com/mybbraun > Service Portal
16

Contact Information
0 - 16 Infusomat®compactplus P 1.0 EN
For internal use, only
For your notes:

Infusomat® compactplus P 1.0 1 - 1
EN
For internal use, only
1 Overview of the Device
SYSTEM OVERVIEW The compactplus system is a modular design of modern infusion
technology for stationary use in a rack system or for mobile use.
The key modules and their connection among each other as well as
to the peripheral devices are shown in Fig. 1 - 1.
All pump types, Perfusor® compactplus, Infusomat® compactplus,
Infusomat® compactplus P, as well as other devices of the system
are based on a modular design. Up to three pumps can be
connected together mechanically using L rails on the bottom of the
unit and grooves on the top. They can then be fastened to a drip
stand using the pole clamp.
The Station compactplus allows the set-up of a complete pump
system with up to 18 pumps. Up to three pumps can be installed
in every Station compactplus. The pumps are supplied with mains
power via built-in connectors. Infrared technology is applied to
accomplish the data transfer between the Station compactplus and
the pumps. The Station compactplus is connected with the Data
module, if integrated.
Up to four Station compactplus units can be set-up as a pillar with
a total of 12 pumps.
Station compactplus units at the same patient can be connected via
special connection cables, if the maximum number of six Station
compactplus units in maximum two pillars is not exceeded.
Fig. 1 - 1 System compactplus
1 Station compactplus
2 Infusomat® compactplus P
3 Perfusor® compactplus
4 Data module compactplus
12
3
4
8

1 Overview of the Device
1 - 2 Infusomat®compactplus P 1.0 EN
For internal use, only
DESCRIPTION OF DEVICE The Infusomat® compactplus P is an infusion pump system which
includes an external transportable electronic infusion pump and
pump accessories.
INTENDED USE See the Instructions for Use.
DEVICE OVERVIEW The Infusomat® compactplus P is provided with the following
operation-related elements:
MECHANICAL DESIGN The Infusomat® compactplus P housing mainly consists of the
bottom part and the upper part. The pump door is screwed to the
housing, bottom part. The pole clamp is mounted on the rear of the
housing. The operating unit (keyboard and display) is integrated
into the front of the housing, upper part.
The processor board is located directly under the cover of the
housing, upper part.
Fig. 1 - 2
1Display
2Keyboard
3 Pressure sensor, upstream
4 Second clamp
5 Pump door
6 Door opener
7 Pressure sensor, downstream
8 Fixation for SHK with push button
9Airsensor
10 Release button
11 Carrying handle
12 Accessory connector
13 IR window
14 Guide rails for connecting pumps
15 Power connector (IEC socket)
16 Pole clamp
5
1 2
610 9 8
3
4
7
11 12 13
16 15 14

1 Overview of the Device
Infusomat® compactplus P 1.0 1 - 3
EN
For internal use, only
FUNCTION Power supply
There are several ways of powering the Infusomat® compactplus P:
■via the built-in battery module,
■via an external 12 V DC power supply cable connected at the
connector (e.g. from an ambulance),
■via line voltage and the integrated power supply unit, or
■via the Station compactplus.
The voltage supplied is converted to the required internal voltages
in a voltage transforming and monitoring circuit on the processor
board. The processor board monitors the battery cells and controls
their charge condition.
Processors
The function processor controls all the functions of the Infusomat®
compactplus P. Data is stored in a non-volatile memory. External
data transmission is also controlled from here. The monitoring
microprocessor monitors all important responses of the function
processor to incoming information. If a response does not
correspond to that expected by the monitoring microprocessor, an
error message is generated and the device is switched to a safe
state (stop plus alarm).
User interface
The display is illuminated.
Block diagram
(see "Block diagram Infusomat® compactplus P" ➡p. 1 - 4)
The following abbreviations are used in the block diagram:
■SHK
SHK ICPP
■PCB
Printed circuit board

1 Overview of the Device
1 - 4 Infusomat®compactplus P 1.0 EN
For internal use, only
Fig. 1 - 3 Block diagram Infusomat® compactplus P
Housing upper part
Accessory Connector
4 wires
Display Board with Display
Signal LEDs Piezo Buzzer
TFT-LCD 320x240
X2
X3
Mainboard
(Processor Board)
Connector Loudspeaker
Connector
Battery
Connector
Accessories
X8
Connector
Keypad / Display
X1
Connector
Sensors / Actuators
Interface
(not in use)
Keypad
(Integrated in Housing upper part)
PCB Sensors
Housing lower part
Power Supply
Inlet Connector
SHK
Peristaltic mechanism
Air sensor
X8
Pump mechanism
X3
X5
Connector
Power Supply
X11
3 wires
X3
3 wires
X7
Battery Module
a
=
X5
X7
PCB SHK
(part of SHK)
Downstream
pressure
sensor
X1 X6 X2
X4
Upstream
pressure
sensor
Pump
door
sensor PCB Encoder
Connector
Stepper Motor
X10
Stepper
motor
M
Linear
stepper
motor
M
X9