Bay-Tek Willy Crash User manual

SERVICE MANUAL

2
FACTORY CONTACT INFORMATION
All games are proudly manufactured at our factory in Pulaski, Wisconsin, USA
SALES
Phone: [phone] Ext 2
Fax: [phone]
Email: [email protected]
PARTS
Phone: [phone] Ext 1101
Fax: [phone]
Email: [email protected]
SERVICE
Phone: [phone] Ext 1102
Fax: [phone]
Email: [email protected]
Open Monday - Friday
8 AM - 5PM C.S.T.
BAY TEK ENTERTAINMENT
Pulaski Industrial Park
1077 East Glenbrook Drive
Pulaski, WI 54162 USA
SIGN UP TO RECEIVE OUR E-MAILS!
Stay up to date on the latest game information, new products launches, early notification of
parts specials, updates of retro fit parts, software upgrades, best practices and more!
Visit baytekent.com and enter your email to sign up!
You can also register your new game at baytekent.com/register

3
TABLE OF CONTENTS
FACTORY CONTACT INFORMATION ……..…………………………. 2
TABLE OF CONTENTS...……………………………………………….. 3
WELCOME TO Willy Crash …………………………………...………. 4
GAME SPECIFICATIONS ……………………………………………… 5
SAFETY PRECAUTIONS ……………………………………………… 5
GAME SET UP ……………………………………………………..…. 6 - 7
ADJUSTABLE MARQUEE ……..………………………..…………….. 8
AVAILABLE BLANKING PLATES …………………………………….. 8
CARD SWIPE INSTALLATION ……………………………………….. 9
HOW TO PLAY ……………………..…………………………………… 10
MAIN MENU FUNCTIONS ……………………………………………. 11
VOLUME & ATTRACT ………………………………………….. 12
GAME SETTINGS ……………………………...………………… 13
PAYOUT SETTINGS …………………….………………………. 14
TICKET PATTERNS ……………………………………………… 15
GAME STATISTICS …………………………………………….. 16
DIAGNOSTICS ………………………………………………….. 17
DIPSWITCH SETTINGS ………………………………………………. 18
I/O AUX BOARD PINOUT …………….…………..…………………… 18
CIRCUIT BOARD LAYOUT …………………………………………… 19
WIRING DIAGRAMS ……………………………………………… 20 - 23
TROUBLESHOOTING GUIDE ………………………….………. 24 - 28
POWER SUPPLY DIAGNOSTICS …………………………………… 29
BILL ACCEPTOR DIAGNOSTICS …………………………………… 30
HOW TO UPDATE SOFTWARE ……………………………………. 30
HOW TO FIT THROUGH 39” DOOR ………………………………. 31
HOW TO REPLACE MONITOR ………...…………………..… 32 - 36
MONITOR SETTINGS ………………………………………..………. 37
HANDLE ASSY EXPLODED VIEW ……………………………… 38
PARTS LIST …………………...……………………………..………… 39
PARTS PICTURES ………………………………………………… 40 - 41
DECAL DIAGRAM ……………………………………………………… 42
MAINTENANCE LOG ………………………………………………….. 43
TECHNICAL SUPPORT ……………………………………………….. 44
WARRANTY …………………………………………………………….. 45
S
Manual Revision 9/18/2019 - Software Version: 1.0.4

4
WELCOME TO WILLY CRASH
GAME INSPECTION
Please inspect the game for any damaged, loose, or missing parts.
If damage is found, please contact your freight carrier first.
Then, contact Bay Tek Entertainments’ Service Department at
[phone] Ext. 1102
Or email us at [e-mail] for further assistance.

5
SAFETY PRECAUTIONS
GAME SPECIFICATIONS
WEIGHT
NET WEIGHT 400 lbs. 182 kg
SHIP WEIGHT 500 lbs. 227 kg
GAME DIMENSIONS
WIDTH 53" 135 cm
DEPTH 57" 145 cm
HEIGHT 107" 272 cm
OPERATING TEMPERATURE
FAHRENHEIT 45 - 80 F
CELSIUS 7.2 - 26.7 C
SHIPPING DIMENSIONS
PALLET 62”x 58”x 88” 500 lbs. class 250
POWER REQUIREMENTS
INPUT VOLTAGE 115 VAC
230 VAC
INPUT FREQUENCY 60 Hz
50 Hz
MAX OPERATING CURRENT
3.3 AMPS @ 115 VAC
1.9 AMPS @ 230 VAC

6
The game will arrive on one pallet. Please inspect the pallet for
shipping damage and report immediately to the freight company
if any damage is found.
Unbox the pallet and remove the plastic from the top of the
player console. This is the marquee.
Please unwrap the marquee and proceed to assembly instructions.
WILLY CRASH GAME SETUP
Unlock the front door using a H95 key.
Tools Needed:
1 step ladder (4-6 foot) # 2 Square bit
Remove the hardware kit and power cord from the coin
box.
Close and lock coin box door, remove key to allow the
front door to close fully.
Unlock the coin box door using a E00 key.
Remove the keys from the small plastic bag taped to the top
console.

7
Route the power cord through the hole in the
back of cabinet, and plug into the line filter
inside the game.
WILLY CRASH GAME SETUP
Unlock and remove the back door using a H95 key.
Replace the back door.
Peel the protective plastic film from the marquee
artwork.
Using a ladder, position the marquee artwork on top of the
game and secure using 8 of the black # 2 square drive screws
from the hardware kit. (4 per side)
The game is now set up and ready for play!
Enter menu to adjust settings to your location specific price per play
and ticket payout.
Power on game:
Open the front door and turn on the rocker switch on the power strip.

8
ADJUSTABLE MARQUEE
The marquee artwork can be removed to accommodate a
lower ceiling height.
Remove Willy to lower game to 7’ 2” (86 Inches)
AVAILABLE BLANKING PLATES
A5PL8900 Plate used for Bill Validator A5PL9995 Plate used instead of ticket dispenser
A5PL4200 DBA Plate for 12V Upstacker Bill Acceptor A5PL9998 Plate used instead of Coin Mechanisms

9
Please contact Baytek Games if any further questions. [phone] Ext. 1102
CARD SWIPE SYSTEM INSTALLATION
The Willy Crash game is pre-wired with a UCL (Universal Card Link) connector to accept Card Swipe
systems from many different manufactures.
Please follow these instructions to make full use of this capability.
Notes:
- Many card swipe systems have a voltage threshold that can be adjusted in the card swipe
menu. Please set this “Game Drive Threshold” to 2 Volts.
Menu Changes
Enter menu, go to “Game” Menu
Set “Game Mode” to desired option
Go to “Payout” Menu
Verify “Credits” set to 1
Verify “Card Reader” set to “Enabled”
Check dipswitches on the I/O Aux Board in the front of game. Verify Dipswitch # 5 ON
Option #1:
Card swipe systems may come with a standard 9 pin Molex
connector. This is the UCL connector.
Simply plug this connector into your
card swipe reader.
Option #2:
If your card swipe systems does not have a standard 9 pin
Molex connector, then you will have to splice wires into the
AACE8006 harness.
Black wire is ground. (common)
Green wire is coin signal.
Red wire is +12 Volts DC
AACE8006
AACE8006
AACE8006
12 Volt DC Power from
Power Dist. Board
This would normally plug
into coin mechanism.
AACE8006
AACE8006
AACE8006
12 Volt DC Power from
Power Dist. Board

10
HOW TO PLAY
Time your launch to shoot Willy into the air,
aiming to land on a building.
Press plunger down to launch Willy from
the cannon!
Collect tickets!

11
MAIN MENU FUCTIONS
The Menu and Menu Select buttons are located
inside the front door.
Hold the MENU button down for 1 second to open
the main menu on the monitor.
Press MENU to scroll through the options, and
MENU SELECT to change the settings.
MAIN MENU
Clear Tickets
& Credits
Press the MENU SELECT button 3 times to
clear credits and tickets owed
Volume & Attract
Menu
Press MENU SELECT to enter the
Volume & Attract Menu
Game Menu Press MENU SELECT to enter the
Game Menu
Payout Menu Press MENU SELECT to enter the
Payout Menu
Statistics Menu Press MENU SELECT to enter the
Statistics Menu
Diagnostics Menu Press MENU SELECT to enter the
Diagnostics Menu
Reset Factory
Defaults
Press MENU SELECT button 3 times to
reset factory defaults
Mute ON
( No sound from game) OFF
Exit Press MENU SELECT button to exit menu
*** Default settings are highlighted in yellow
Software versions are shown on the bottom of the main menu screen.
If one shows “Not Found” then the circuit board is not communicating
to motherboard.
PC Version: 1.0.4
Door Board Version: 1.2
Light Board Version: 1.3
PC Version: 1.0.4
Door Board Version: 1.2
Light Board Version: 1.3

12
VOLUME AND ATTRACT MENU
0 1 2 3 4 5 6 7 8 9 10
Sets the volume level of the attract loop when the game is not being played.
“0” means the volume is off.
Scroll through the options by pressing the “MENU” button.
Change selection with the “SELECT” button.
Scroll to “BACK” and press the “SELECT” button to go back to
the main menu.
Default settings are highlighted in yellow below.
0 1 2 3 4 5 6 7 8 9 10
Sets the game’s playing volume. “0” means the volume is off.
GAME VOLUME
ATTRACT VOLUME
0 1 2 3 4 5 6 7 8 9 10
Sets the volume level of the celebration when Willy lands on a rooftop.
“0” means the volume is off.
JACKPOT VOLUME
Sets the time in minutes between attract sound cycles.
1 2 3 4 5 6 7 8 9 10
ATTRACT TIMING

13
GAME SETTINGS MENU
Sets the location of the “Bonus Building”
“Auto” adjusts the building location depending on the number of games played since the last win.
“Easy” sets the 3rd building as the Bonus Building.
“Normal” sets the 4th building as the Bonus Building.
“Hard” sets the 5th building as the Bonus Building.
“Very Hard” sets the 6th building as the Bonus Building.
“Move After Win” moves the Bonus Building to the right after a win.
Scroll through the options by pressing the “MENU” button.
Change selection with the “SELECT” button.
Scroll to “BACK” and press the “SELECT” button to go back to
the main menu.
Default settings are highlighted in yellow below.
“Tickets” means the game will pay out tickets, and show the word “Tickets” on screen.
“Points” means the game will pay out tickets, and show the word “Points” on screen.
“Coupons” means the game will pay out tickets, and show the word “Coupons” on screen.
Tickets Points Coupons
Sets the number of repeat plays needed before Willy changes his helmet/outfit.
“Disable” means no change.
4 5 6Disable 2 3
Auto Easy Normal Hard
Sets the speed of the cannon movement. “Auto” means the speed varies.
“Easy” is a constant slow speed. “Normal” is a constant medium speed.
“Hard” is a constant fastest speed.
Hard Very Hard Move After WinAuto Easy Normal
CANNON SPEED
BONUS BUILDING
REPEAT REWARD
GAME MODE

14
PAYOUT MENU
Scroll through the options by pressing the “MENU” button.
Change selection with the “SELECT” button.
Scroll to “BACK” and press the “SELECT” button to go back to
the main menu.
Default settings are highlighted in yellow below.
0 1 2 3 4 5 ... 17 18 19 20
CREDITS
Sets the amount of credit pulses needed to start a game. “0” will be free play.
CARD READER
“ENABLED” will show “Swipe Card to Play” verbiage on the screen.
ENABLED DISABLED
100 250 500 1000 1500 2000 2500
BONUS BUILDING
Sets the amount of tickets for the Bonus Building
LARGE VALUE BUILDING
Sets the amount of tickets for building 3 and 5
10 20 30 … 80 90 100 110 120 … 230 240 250
MEDIUM VALUE BUILDING
Sets the amount of tickets for building 2 and 6
5 10 15 … 25 30 35 40 45 … 140 145 150
SMALL VALUE BUILDING
Sets the amount of tickets for building 1 and 7
1 2 3 … 23 24 25 26 27 … 23 24 25
ALLEY VALUE
Sets the amount of tickets for the alleys between the buildings
1 2 3 4 5 6 7 … 24 25 26
FIXED TICKETS
Sets every ticket value to be the same, if desired. “Disabled” will use the above menu settings
1 2 3 4 5 … 28 29 30Disabled

15
TICKET PATTERNS
These are estimates of Average Tickets per Game
using the shown ticket values for building and alleys.
Change ticket values in the “Payout Menu” to change your individual payout percentages.
Pattern
1
Pattern
2
Pattern
3
Pattern
4
Pattern
5
Pattern
6
Pattern
7
Bonus Building
Value 1000 1500 500 500 100 100 1000
Large Value
Building 100 150 100 75 25 10 100
Medium Value
Building 35 75 75 50 10 5 35
Small Value
Building 25 50 50 25 5 3 25
Alley
Value 5 25 20 5 3 1 5
Recommended
Cost per Play $1.00 $2.00 $1.50 $0.75 $0.50 $0.25 $1.50
Average Tickets
per Game 30-40 50-60 40-50 20-30 10-20 3-5 40-50

16
GAME STATISTICS MENU
TOTAL GAMES
Reports the actual games played since last reset
Scroll through the options by pressing the “MENU” button.
Change selection with the “SELECT” button.
Scroll to “BACK” and press the “SELECT” button to go back to
the main menu.
Default settings are highlighted in yellow below.
TOTAL TICKETS
Reports the actual tickets dispensed since last reset
AVERAGE TICKETS
Reports the current average tickets per game since last reset
BONUS WINNERS
Reports the number of bonus winners since last reset
RESET STATS
Press the menu select button 3 times to reset statistics

17
DIAGNOSTICS MENU
Scroll through the options by pressing the “MENU” button.
Change selection with the “SELECT” button.
Scroll to “BACK” and press the “SELECT” button to go back to
the main menu.
Default settings are highlighted in yellow below.
PLUNGER INPUT
Shows ON when plunger is down, and sensor beam is blocked. LED on sensor board will light.
Shows ON when tickets are sitting on top of the low ticket switch in the ticket tray. (Unless dipswitch # 5 is on)
CREDITS ON DB
Shows the amount of credits currently on the game.
LOW TICKET INPUT
Shows ON when tickets are sitting on top of the low ticket switch in the ticket tray. (Unless dipswitch # 5 is on)
TICKETS ON DB
Shows the amount of tickets to be dispensed on the game.
TICKET DISPENSER
Press MENU SELECT to test dispense a ticket from the ticket dispenser.
TEST MONITOR LIGHT
Press MENU SELECT to cycle through various colors showing around the perimeter of the monitor.

18
Note:
UP is ON
DIPSWITCH SETTINGS
SWITCH DESCRIPTION ON OFF
1 SHOW GAME
Does not dispense tickets and clears all accumulated credits X
2 AMUSEMENT ONLY
Does not dispense tickets X
3 NJ LOCKOUT
Saves tickets owed and unused credits after a power loss X
4
1/2 TICKET PAYOUT
Dispenses 1/2 the amount of tickets as shown on screen.
It will round up odd amounts of tickets
X
5
DISABLES LOW TICKET INPUT
Disables the low ticket message on screen. This option
should be enabled when using a card swipe system
X
6 NOT USED
7 NOT USED
8 NOT USED
DOOR BOARD PINOUT

19
AACB8001
Light Board
CIRCUIT BOARD LAYOUT
A5CB9600
Audio Amplifier
A5CE2300
Audio Cable
AACE8001
Speakers
AACE8015
12 VDC In
AACE8028
Right LED’s
AACE8002
Plunger Sensor
AACE8003
Control Panel
LED’s
AACE8007
Cannon
LED’s
AACE8009
Floor
LED’s
AACE8008
Monitor
Edge LED’s
AACE8016
Power In
from Power
Dist. Board
A5CORD58
USB Commu-
nication from
Motherboard
AACB9604
I/O Aux Board
AACE8006
Ticket Dispenser
AACE8005
Menu Buttons
& Meters
AACE8006
Coin Mech
AACE8014
Power in from
Power Dist Bd
AACE8004
DBA Cable
AACE8006
Ticket Switch
AACB5156
Power Dist. Board
AACE8016
Power to
8001 Board
Power In from Power Supply
CE8017 CE8015 CE8015
CE8000 CE8014
Red and
Yellow
LEDs
Green
Power
LED
A5CORD58
USB Communication
from Motherboard
CE8006

20
AACB9604
I/O Aux Board
COIN MECH, MENU AND COUNTER
Menu
Select
AAPB2700
Menu
Button
AAPB2700
Game
Counter
Ticket
Counter
AACO1020
AACE8005
AACE8004
AACE8014
Power In
from Power
Distribution
Board
WIRING DIAGRAM
Low Ticket Switch
Wired Normally Open
AASW200
1/4” Spacer A5SENY020
AACE8006
To Ticket
Dispenser
Part # A5TD1
Notch Signal
Com Ground
Enable Signal
12 Volt Power
AACE8006
Coin Switches and Lights
AACBL4A-DOOR
AACE8006
UCL Connector
Card Swipe system cable would be
plugged into this connector.
AACE8006
Power In
from Power
Distribution
Board
AACE8006
AACE8006
To 12 Volt Bill
Acceptor
Part # A5AC9101
Red is 12 Volts DC
White is Coin Up Signal
Black is Ground