Bradley WashBar Duo WBD1 User manual

Installation
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
[phone]
bradleycorp.com
215-1890 Rev. E: ECO 20-08-028A
© 2020 Bradley
Page 1 of 24 10/29/2020
WBD1
WashBar™Duo
Table of Contents
Safety Information .............................................................2
Supplies Required .............................................................2
Components ...................................................................3-5
Dimensions.....................................................................6-9
Structural Rough-Ins........................................................10
Plumbing and Electrical Rough-Ins .................................11
WashBar Installation........................................................12
Aerator Installation...........................................................12
Attach Soap Motor and Soap Container Bracket ............13
Control Box and Valve Installation .............................14-15
Soap Installation..............................................................16
Electrical Connections .....................................................17
Adjust Temperature with Water Running .........................17
Master Control Box.....................................................18-22
Cleaning and Maintenance.........................................23-24
Read the instructions in this manual before beginning installation. Save these instructions and refer to
them for inspection, maintenance, and troubleshooting information.
For questions regarding the operation, installation or maintenance of this product, visit bradleycorp.com or call 800.BRADLEY (800.272.3539).
Product warranties and parts information may also be found under “Resources” on our website at bradleycorp.com.

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WARNING
Make sure that all water supply lines have been flushed and then completely turned off before beginning
installation. Debris in supply lines can cause valves to malfunction.
Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical
power MUST remain off until installation is complete.
Installer's hardware must be appropriate for wall construction. Wall anchors must have a minimum pull-out
rating of 1,000 pounds.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file this
manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances
is the responsibility of the installer. Product warranties may be found under “Products” on our Web site at
www.bradleycorp.com.
Separate parts from packaging and make sure all parts are accounted for before discarding any packaging
material. If any parts are missing, do not begin installation until you obtain the missing parts.
For standard height mounting, do not exceed the recommended 33.5" distance from the fixture rim to the
finished floor.
Troubleshooting and internal maintenance must be performed by qualified service personnel.
Supplies Required
• (4) #10 fasteners and wall anchors for soap tank brackets (minimum pull-out rating of 100 lb)
• 1/2" hot/cold or tempered stub-out
• (1) Dedicated 120VAC, 20A GFCI outlet
• Drill
• Basin Wrench
• Tape Measure
• Phillips Screw Driver
• Flat Head Screw Driver
• 5/16" nut driver
• 5/16" socket (with or without extension)

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Bradley • 215-1890 Rev. E: ECO 20-08-028A 10/29/2020 3
Components
DC Power
Adapter
(261-147)
Master Control Box
(S39-845)
#10 x 3/8" Screw (2x)
(P18-054)
DC Lead Free Valve
Assembly, Single TMA
(S08-2401TMA)
DC Lead Free Valve
Assembly, Single TL
(S08-2401TL)
Hose/90 Stop Lead Free TMA
(S45-2730) Hose/90 Stop Lead Free TL
(S45-2731)

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Components
Union Tube,
1/4" OD x 12"
(269-547E)
Elbow, 1/4 x 3.4mm
Hose Barb (145-221)
Soap Tube
20mm OD x 27cm long
(269-2684)
Aerator 0.50 GPM (S05-175)
Aerator 0.35 GPM (S05-215)
(Aerators are shipped loose
in bag with red service key)
WashBar Ground .25"
QC (230-035)
Gasket, WashBar Deck,
Faucet Side (124-102)
Union Elbow, 1/4"
(269-2531)
Access Plate and
Hardware Kit (S04-124)
Nut, WashBar,
1³⁄₈-18
(110-256)
Shank WashBar,
1³⁄₈" OD
(109-055)
Gasket, WashBar Deck,
Soap Side (124-101)
Union Tube, 1/4" OD
(269-624)
Kit Screws, WBD1
Access Plate (S65-494)
Grounding Washer
1/4" QC (230-035)
Ground Wire Assembly
1/4" Quick Type B Outlet
(S83-423)
Grounding Kit, WashBar
(S65-493)
WBD1 Service Kits (Incl. castings,
shanks, deck gaskets, and LED bar)
S65-507-PC (Polished Chrome)
S65-507-BB (Brushed Black SS)
S65-507-BN (Brushed Nickel)
S65-507-BR (Brushed Brass)
S65-507-BS (Brushed Stainless)
S65-507-BZ (Brushed Bronze)

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Soap System Components
Control Box Assembly with
Liquid Pump (S52-166)
Control Box Assembly with
Foam Pump (S52-167)
Gallon Jug
(May be supplied by
others)
Soap Tank Bracket
(140-1171)
Hose Clamps - 2½" Dia
(269-678)
Flexible PVC
(269-2561A)
Dryer Motor
(S39-859)
Dryer Vibration Pad
4" x 10"
(124-105)
(Not Shown)
Hook & Loop Strap
(269-2574)
Hook and Loop Strap
(not shown)
(269-2574)
Liquid Pump with External
Rubber Sleeve Connection
(269-2518)
Foam Pump with Internal
Press Fit Connection
(269-2519)
15½"
(394)
13¼"
(337)
6⁵⁄₈" (168)
12"
(305)

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Dimensions - Customer Supplied Countertop with WBD1
Top View (mm)
Front View
ø 1⁷⁄₁₆" (37)
Thru Deck (2) Places
8" Set"
(203)
2½" (64)
7¹⁄₈" (181) Water
Soap
10½" (267)
Lav Deck By Others
Side View
3" (76)
4" (102)
1-Station shown. Other
configurations are similar.

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(mm)
1-Station shown. Other
configurations are similar.
Dimensions - Verge®LVA-Series with WBD1
Top View
Front View
5" (127)
8" Set (203)
2¾" (70)
7¹⁄₈" (181)
Water
Soap
10½" (267)
Lav Centerline
Side View
6³⁄₈"
(160)
4¹⁄₈" (105)

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Dimensions - Verge LVA-Series with WBD1
Side View with Soap
4¼" (107)
6¼"
(158)
7" (178)
13½"
(343)

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Dimensions - LD-3010 with WBD1
Top View (mm)
Front View
5" (127)
8" Set (203)
3" (76)
7¹⁄₈" (181)
Water
Soap
10½" (267)
Lav Centerline
Side View
6¹⁄₈"
(157)
4½" (114)
1-Station shown. Other
configurations are similar.

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Typical rough-ins for single
bowl are shown. Other
multiple-bowl rough-ins are
similar.
Standard ADA height shown. Subtract or add
for other accessibility guidelines.
Structural Rough-Ins (mm)
CODE DESCRIPTION QTY.
C* Install wall anchor with a minimum pull-out force of 100 lb per local codes at locations shown 4
S #10 Wall Anchors for Soap Control Box Bracket 4
S1 #10 Wall Anchors for Soap Tank Bracket (100 lb pull out force) 4
* "C" roughins for access panel brackets is not needed for customer supplied countertop.
33½"
(851)
Deck Height
15⁵⁄₈"
(396)
¾" (19)
10³⁄₈" (264)10³⁄₈" (264)
3¼" (83)
5½"
(140)
13¼"
(337)
5"
(127)
3½" (89)
SS
C
C
S1S1
C
C
C
L
Finished Floor
RIM HEIGHT VERTICAL HEIGHT ADJUSTMENTS FIXTURE STYLE
34" No Adjustment Standard Height, ADA, TAS
31 Subtract 3" Juvenile, ADA and TAS
33-1/16" Subtract 15/16" OBC
34-1/16" Add 1/16" BCBC and QBC
33-7/8" Subtract 1/8" CSA
28"
(723)

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(mm)
Plumbing and Electrical Rough-Ins
Standard ADA height shown. Subtract or add for other
accessibility guidelines.
CODE DESCRIPTION QTY.
A 1½" NPT Drain, Stub-out 2" from wall 1
E Dedicated 120VAC, 20A GFCI outlet properly grounded and no more than 4 ft. from the GFCI Outlet. 1
H,C 1/2" nominal (5/8" O.D. Comp.) Hot/Cold supplies, stub-out 2" from wall
* If no GFCI outlet is provided, contact a licensed electrician to assure proper electrical connections in accordance with local building codes.
C
L
9" (229)
33½"
(851)
Deck Height
23¾"
(603)
E
17½"
(444)
2¼" (57)
1" (25)
HC
W
1" (25)
Finished Floor
Tempered
Supply

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WashBar Installation
1
Single-station shown; multi-station similar.
Connect grounding wire spade
terminal end to grounding washer
tab. Attach grounding wire plug
adapter to wall outlet.
B
Attach the 1/4" supply
tube to the 1/4" union
elbow after WashBar is
assembled to deck.
D
WashBar
Secure to the underside with nuts.
C
Assemble WashBar
through deck WashBar
holes. Run cables and
tubes as shown.
A
Soap Tube (Clear),
LED Cable (Gray),
Soap Sensor Cable (Shorter Cable)
WashBar comes pre-assembled, with the exception of the aerator.
Aerator Installation
2
Red Service Key
Aerator
(0.35 gpm or
0.5 gpm)
Carefully thread the aerator into
the WashBar casting using the red
service key provided. Ensure no
leaks after installation.
A

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Attach Soap Motor and Soap Container Bracket
3
Reference LVA Series and LD-3010 Series installation manuals
for instructions on bracket assembly, drain assembly, P-trap
assembly, and access panel assembly.
The liquid soap pump has a rubber sleeve
that fits over the soap container opening.
The foam soap pump has an interior white
cylinder that fits into the soap container.
The fit may be tight. Move the gallon soap
container laterally while applying pressure
to seat them together approximately
1/4" (6 mm) into soap container opening.
Attach soap motor control box and soap
container bracket to wall using #10 screws
at the locations shown in the Structural
Rough-In drawing.
A
Attach soap syphon tube to the bottom
of the soap pump.
Install soap pump into the soap control box.
Clear soap bracket and hold in place
against the wall.
Secure soap pump to the soap control box
using the small hook and loop strap.
Slide the gallon soap container over
the soap syphon tube, and push the
soap container up into the soap pump
approximately 1/4" (6 mm).
B
C
F
D
E
Soap
Container
Bracket
Gallon
Soap
Container
Soap Syphon
Tube
Soap Pump
(Liquid or Foam)
Attach soap
supply tube
here.
Ensure soap pump flange
is positioned below control
lever box.
Slide soap container bracket up until
it touches the bottom of gallon soap
container. Tighten the #10 screws to secure
the soap container bracket to the wall.
Remove the gallon soap container by
swinging it away from the wall and lowering
it from the soap syphon tube (see below).
Store soap container for later installation.
G
H
Liquid soap pump
shown. Foam soap
pump similar.
Small Hook &
Loop Strap
Soap Motor
Control Box
Alternate location
for adding a small
hook & hoop strap
to an older soap
pump assembly

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Control Box and Valve Installation - Customer Supplied Countertop
4a
Secure master control box
to wall at this approximate
location using #10
fasteners (supplied by
installer).
A
Attach 1/4" supply tube from the
WashBar to the 1/4" supply valve
outlet. Loosen the compression
nut on the valve body. Push the
1/4" supply tube firmly into the
tube connector until it is fully
seated. Tighten the compression
nut by hand.
B
3" (76) max
6¾" (172)
9¾"
(249)
12¼"
(314) 16"
(406)
max

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Control Box and Valve Installation - LVA and LD-3010 Decks
4b
Secure control box to
underside of bowl using
(2) #10 x 1/2" long screws
provided.
A
1/4" Water Supply
Outlet with
Compression Nut
Cold Supply/
Stop Valve
Hot Supply/Stop Valve
Cold
Hot
Attach 1/4" supply tube from the
WashBar to the 1/4" supply valve
outlet. Loosen the compression
nut on the valve body. Push the
1/4" supply tube firmly into the
tube connector until it is fully
seated. Tighten the compression
nut by hand.
B
For thermostatic mixing valve installation, secure 1/2" supply
hose to hot water supply valve inlet. Secure the other supply
hose from cold water supply to cold water supply valve inlet.
Secure valve to bowl using (2) #10 x 1/2" long screws.
For tempered line installation, secure 1/2" supply hose
to tempered water supply and TL valve inlet (not shown).
Secure valve to bowl using (2) #10 x 1/2" long screws.
C
Remove 3/8" compression nut/sleeve from the
hot and cold supply stop valves. Connect 3/8"
end of flexible supply hose to 3/8" compression
on supply stop valve. Ensure hot and cold supply
hoses are connected to hot and cold supply stop
valve. For TL option, only connect cold supply.
D
3/8"
Compression
Nut
LVA is shown. LD-3010 is similar.
LVA is shown; LD-3010 is similar.

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Soap Installation
5
The soap system is designed to be used with a standard U.S.
gallon soap container. For accurate low soap indication, user
needs to set soap type (see Configuration Mode on page 20
to set soap type).
Attach soap supply tube from the
WashBar to the top of the soap pump.
A
To manually prime the soap, press
down on the control box lever arm 6 to
8 times.
F
Use the provided cable tie hook and
loop strap to secure container to soap
bracket. Feed end of cable tie (smooth
side facing you) through the right side
slot of bracket flange at top. Feed
through left side flange slot and wrap
around jug. Secure with the hook and
loop end.
D
Ensure that the soap tube is not
kinked. Position hand above soap
motor control box and adjust tube if
needed.
E
Slide gallon soap container over soap
syphon tube and into soap pump.
Set gallon soap container onto lower
soap tank bracket and hold in place.
B
C
For ease of soap container removal,
swing it away from the wall to clear the
soap container bracket and lower it to
clear the soap syphon tube.
Ensure soap pump flange
is positioned below
control box lever.
Attach soap supply tube from
WashBar here.
Top Flange
Cable Tie Slot
Soap Container
Bracket
Cable Tie Hook
and Loop Strap
Soap Pump
Soap Syphon
Tube
Soap cycle count defaults to liquid soap configuration. If you
have the foam soap option, please see Setting the Soap Type
under Configuration Mode on page 20.
The liquid soap pump has a rubber
sleeve that fits over the soap
container opening. The foam soap
pump has an interior white cylinder
that fits into the soap container. The
fit may be tight. Move the soap pump
laterally while applying pressure to
seat into soap container opening.
Small hook and loop strap
not shown for clarity.

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Electrical Connections
6
Adjust Temperature with Water Running
7
H
C
ALoosen Cap Screw about 1/4" (4-6 turns)
and lift up cover (do not remove).
BUsing cover, turn cartridge gently until
desired water temperature is reached.
Do not turn past stops as this may
damage unit. Push cover down and
tighten screw.
WARNING This valve is NOT factory preset. Upon installation, the temperature of this
valve must be checked and adjusted to ensure delivery of a safe water
temperature. Water in excess of 110°F (43°C) may cause scalding.
Each WashBar requires the same connections.
Air/Water Sensor
Board Connector
(Red) - From
WashBar (Shorter
of 2 Sensor
Cables - Red)
Soap Sensor
Board Connector
- From WashBar
(Longer of 2
Sensor Cables)
LED Board
Connector - From
WashBar
(Gray Cable)
Not Used
Connector Plug
to DC Valve Plug
Female Barrel
Plug to Soap
Motor Control Box
Male Barrel Plug
Connector Plug to
Dryer Motor
(Gray Cable)
Make (3) connections from
the WashBar assembly as
shown (Air/Water Sensor,
Soap Sensor, and LED)
A
Make barrel plug and
connector plug connections
as shown.
C
USB for Software
Upgrades
Use the cable tie hook and
loop strap to secure all
electrical cords in place.
After all connections are made,
reference Master Control Box:
System Startup section later in
this manual.
DE
Connect DC power adapter male barrel
plug into master control female barrel
plug. Plug the DC power adapter into
the blower power cord.
B
This End to
Master Control
Box Female Barrel
Plug
DC Power
Adapter
To Wall
Outlet
Dryer
Power Cord Cable Tie
Hook and Loop
Strap

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Master Control Box
Scan to watch maintenance and
troubleshooting videos for the WashBar!
6V Power LED Over Current LED LCD
Status LED
USB Connector
Soap Cable
Water Valve Cable
(Female)
Proximity Cable (USB
1.1 Mini B, Female)
LED Board
Connector
Sensor Board 2
Connector
Sensor Board 1
Connector
12V 2A
Barrel Plug
System Startup
The first time the WashBar is powered up, there is a sequence of LEDs that will light up.
• Within 5-10 seconds of receiving power, the WashBar will cycle it's LED lights RED, GREEN and then BLUE. Once
the LEDs turn blue, the WashBar is in Standby/Idle Mode.
Before providing power to WashBar, make sure the area under the WashBar is clear of any obstructions and that sensors
are clear.
• The power LED on the master control box will be GREEN indicating the unit has power.
The first time the WashBar is powered up, there is a series of items displayed on the LCD screen.
• Control software revisions (ex. "000")
• Control software type ("2-1" is for a system with no dryer, "3-1" is for a system with a dryer).
If any of the WashBar LEDs flash RED, check for sensor obstruction. Once obstruction is removed or cleaned, the
WashBar LEDs will return to blue indicating that the WashBar is in Standby/Idle Mode.
The control box can be configured for either system. See website for instructions on how to change system "FLAG" or
contact Bradley customer service.

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Master Control Box: Operation Modes
Standby/Idle Mode
Standby/Idle mode is automatically activated when the WashBar is not in use. All of the sensors (soap, water) are active in this
mode. When any sensor is activated (soap, water or approach), the WashBar will exit Standby/Idle Mode.
LED Indicators Meaning
All blue dimmed Default/normal
All blue User option, See Configuration Mode
All Off User option, See Configuration Mode
Only Soap LED solid red Low soap (Reset: Hold hand under soap sensor until red
LED turns off, approximately 13 seconds.)
Only Water LED solid red Sensor board error
Soap and water LED solid
red
Low soap and sensor board error
Any Flashing Red LED Water or soap has timed-out. This is caused by a obstructed
sensor. Remove obstruction or wipe sensors with microfiber
cloth to prevent from scratching sensor. System will return
operational automatically once cleared.
Operation Mode
Operation mode is the normal dispensing/washing mode automatically activated when the WashBar is in use. All of the sensors
(soap, water) are active in this mode.
While in operating mode:
• The soap and water can activate at the same time.
• When a water sensor is still detecting an object after 30 seconds, the water will shut off and wait for a no-detect before
becoming ready again.
• To reset low soap, hold hand under soap for 13 seconds (see table below for low soap indicator LED).
• When a soap sensor is still detecting an object after 15 seconds, the soap will prime for 30 seconds or until a no-detect
occurs before becoming ready again. If an object continues to block the soap sensor after the prime cycle the LED will flash
red until obstruction is removed. An obstruction can be a dirty sensor window.
LED Indicators Meaning
All blue bright Ready Mode
Green bright Dispensing soap or water
Only Soap LED solid red Low soap (Reset: Hold hand under soap sensor until red
LED turns off, approximately 13 seconds)
Only Water LED solid red Sensor board error
Soap and water LED solid red Low soap and sensor board error
Any Flashing Red LED Water or soap has timed-out. This is caused by a
obstructed sensor. Remove obstruction or wipe sensors
with microfiber cloth to prevent from scratching sensor.
System will return operational automatically once
cleared.

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Configuration Mode
Configuration Mode is when the user can configure the WashBar or obtain cycle counts for soap and water. All of the sensors
(soap, water) are active in this mode. After 10 seconds of no use, the WashBar will slow flash all LEDs green and then return to
Standby/Idle Mode.
To activate Configuration Mode:
1. Place a hand under the water sensor and then immediately (within 1 second) under the soap sensor and hold hands
under both water and soap sensors for approximately 10 seconds until all LED lights turn solid red. Some water and soap
will dispense during the initial 5 seconds needed to enter Configuration Mode. To avoid soap or water on hands, block the
sensors located just to the left of the water nozzle and right of the soap nozzle.
2. Remove hands only when all LED lights turn solid red.
LED lights may flash and cycle different colors. To activate this mode, only remove hands once all LED lights are solid
red.
While in Configuration Mode, LED lights will be solid red unless changing configurations.
Setting the Soap Type
If the WashBar is set to the correct soap type, the low soap indicator will display low soap at 80% empty as intended. If not set
correctly, a liquid soap system will be empty before indicator lights up if set to foam and a foam soap system will be 60% empty if
set to liquid.
To set soap type, while in Configuration Mode:
1. Hold hand under soap sensor for 5 seconds to start selection process. Selection options will cycle until hand is removed.
2. Continue to hold hand under soap until desired setting color is shown then remove hand while color is being displayed.
• Red LED: Liquid Soap (3200 dispensing cycles occur before low soap counter needs to be reset. This is the Default
setting when WashBar is reset.)
• Blue LED: Foam Soap (4000 dispensing cycles occur before low soap counter needs to be reset.)
LED lights may flash and cycle different colors. To activate this mode, only remove hands once all LED lights are solid
white.
Cleaning Mode
Cleaning mode temporarily locks out the WashBar for approximately 30 seconds. All of the sensors (soap, water) are inactive in
this mode. After 30 seconds, the WashBar will exit Cleaning Mode and return to Standby/Idle Mode. Use a soft cloth and ethyl
alcohol or water to clean WashBar access plates/sensor windows.
To activate Cleaning Mode:
1. Place a hand under the water sensor and then immediately (within 1 second) under the soap sensor and hold hands
under both water and soap sensors for approximately 5 seconds until all LED lights turn solid white. Some water and
soap will dispense during the initial 5 seconds needed to enter Cleaning Mode. To avoid soap or water on hands, block
sensors located just to the left of the water nozzle and right of the soap nozzle.
2. Remove hands only when all LED lights turn solid white.
WashBar Sensor Location
12
Sensor
Sensor
Underside of WashBar