corob D800 HD User manual

COROB™ D800 HD
Automatic Dispenser
User’s Manual
DU006C010015901 - ENGLISH Version 1.0 - R1 (October 2008)

COROB™ D800 HD
User’s Manual
Automatic Dispenser
COROB™ D800 HD
Version 1.0 - R1 (October 2008)
© COPYRIGHT 2008, CPS Color Equipment S.p.A.
All rights reserved in all countries
If you require additional copies of this manual or further technical information about it, please write to:
CPS Color Equipment S.p.A.
Via Agricoltura 103 • 41038 San Felice s/P • Modena • Italy
Phone: [phone] • Fax: [phone]
Web site: www.cpscolor.com
Email: [email protected]
INTELLECTUAL PROPERTY RIGHTS AND DISCLAIMER
No part of this manual may be translated into any other languages and/or adapted and/or reproduced in any form, or by any means, electronic
or mechanical, including but not limited to photocopying and recording, without prior written permission of CPS Color Equipment S.p.A.
CPSCOLOR™ and COROB™ are registered trademarks or commercial trademarks used on an exclusive basis by CPS Color Equipment S.p.A.
and its afliated companies (hereinafter CPS Color).
A failure of a trademark to appear hereunder does not mean that CPS Color does not use the trademark in question nor does it constitute a
waiver by CPS Color of any related intellectual property rights.
Valuable proprietary technical information contained in the present manual are referring to proprietary know-how, designs, drawings and/or
applications used on an exclusive basis by CPS Color frequently covered by Patents and/or Patent Applications and thus protected by Interna-
tional and National Intellectual Property Laws.
Unless otherwise indicated, all references to other companies not being part of CPS Color Group, their names, data and addresses used in the
screens and/or examples are purely coincidental and serve as a reference only to clarify the use of the COROB™ products.
CPS Color has carefully reviewed the wording and imagines contained in the present manual, nevertheless CPS Color reserves the right to
modify and/or update the information herein to correct editorial errors and/or inaccuracy of the information herein without notice or commit-
ment on its part.
The present manual contains all information necessary for the foreseeable and normal use of the COROB™ products by the nal user.
The manual does not contain guidelines and/or information for product repair. For safety reasons, only trained and authorized technical person-
nel should perform such interventions. Failure to do so may result in personal injury or damage to the product.
For the purpose mentioned above, CPS Color has appointed authorized technical personnel.
Authorized technical personnel shall mean technicians who have attended a CPS Color technical training course.
Unauthorized interventions could void the warranty coverage of your COROB™ product pursuant to the sales contract or to the General Sales
Conditions of CPS Color.
CPS Color does not intend to limit or exclude its liability against any statutory provisions under any applicable law. Therefore the reference to
above warranty limitations or exclusions may not apply.
The nal user can ask CPS Color or visit the web site www.cpscolor.com for contact details about the nearest authorized technical service.
Warranty
In order for the warranty to be valid, please complete the form included in the machine packing, and send it to
the address listed on the form itself.
Contact our authorized and qualied personnel only for all your service needs. Use only original CPS
COLOR spare parts for all maintenance and replacement interventions.
Altering or removing the guards and safety devices provided on the machine will not only void the warranty
immediately, but is also dangerous and illegal.
The manufacturer may not be held liable for personal injury or property damage caused by improper use of the
equipment or tampering with the guards and safety devices installed on the machine.
The following shall void the manufacturer’s warranty:
Improper use of the machine.•
Failure to observe the instructions and maintenance rules set forth in the manual.•
Making or having changes and/or repairs made on the machine by personnel outside the service organiza-•
tion authorized by the manufacturer and/or made using non-original CPS COLOR spare parts.

QUICK GUIDE
At the beginning of the working day
Check that the nozzle center is clean.•
(Without humidier system) Check that the sponge is clean and saturated; if it is necessary to saturate, use •
only appropriate liquid (the choice of the liquid depends on the nature of the colorants, and must be done
directly by the manufacturer of the products used).
(With humidier system for water-based colorants) Check that the water in the bottle is not below the mini-•
mum level.
Carry out system Initialization and Purge.•
Things to remember
Never let the machine OFF.•
In the canisters, stirring of each colorant takes place automatically (stirring times can however be•
customized).
Be careful not to ll the canisters with too much colorant. In case of overlling, act as indicated in the user’s •
manual.
The colorant to be poured inside the canisters must be stirred manually. Do not use automatic shakers.•
Close the canisters with their lids right after lling operations.•
Remember to update accordingly the canisters lling levels via the management software.•
(Without humidier system) The sponge must be saturated at least twice a week (the frequency of interven-•
tion is indicative, since it depends on the nature of colorants and the environment conditions).
(With humidier system for water-based colorants) Top up the water bottle as soon as the minimum level is •
reached. Do not exceed the maximum level.
At the end of the working day
Rell the canisters.•
Update the canister lling levels in the management software.•
Shut down the computer. Do not shut off the machine.•
It is recommended to carefully read the user’s manual.
COROB™ AUTOMATIC DISPENSER

ORIGINAL INSTRUCTIONS
- 1
CONTENTS
1 GENERAL INFORMATION.........................................................................................................3
1.1 Purpose and use of this manual.........................................................................................3
1.1.1 Conventionally used graphics .................................................................................3
1.2 Identifying information.....................................................................................................3
1.3 Intended and improper use ..............................................................................................4
1.4 Denitions ..................................................................................................................... 4
2 SAFETY ...................................................................................................................................5
2.1 General warnings ............................................................................................................ 5
2.2 Warnings on the use of colorants.......................................................................................6
2.3 Residual risks ................................................................................................................. 7
2.4 Safety devices ................................................................................................................ 8
3 FEATURES ...............................................................................................................................9
3.1 Description of the machine ...............................................................................................9
3.2 Description of units ....................................................................................................... 10
3.3 Standard and optional congurations ............................................................................... 12
3.4 Usable cans.................................................................................................................. 12
4 SHIPPING, HANDLING AND UNPACKING............................................................................... 13
4.1 General warnings .......................................................................................................... 13
4.2 Environment conditions of the installation site .................................................................. 13
4.3 Unpacking and placement .............................................................................................. 14
4.3.1 Adjusting the support feet ................................................................................... 16
4.3.2 Standard material supplied .................................................................................. 16
4.4 Installation................................................................................................................... 16
4.5 Packing and handling..................................................................................................... 16
5 START-UP .............................................................................................................................17
5.1 General warnings .......................................................................................................... 17
5.2 Control devices and connections...................................................................................... 18
5.3 Electrical connection and start-up.................................................................................... 19
5.3.1 Grounding instructions ........................................................................................ 19
5.3.2 Extension cords ................................................................................................. 20
5.4 Machine conditions ........................................................................................................ 21
5.5 Initialization ................................................................................................................. 21
5.6 Use of the off-line button ............................................................................................... 21
5.7 Emergency stop ............................................................................................................ 22
5.8 Shut-down ................................................................................................................... 22
6 USING THE DISPENSER......................................................................................................... 23
6.1 General warnings .......................................................................................................... 23
6.2 At the beginning of the working day................................................................................. 23
6.3 Running the machine ..................................................................................................... 23
6.3.1 Loading the can - Roll Conveyor ........................................................................... 24
6.3.2 Loading the can - Pull Out Shelf ........................................................................... 24
6.3.3 Loading the can - Automatic Shelf ........................................................................ 25
6.3.4 Use of the Bung Hole Locator ............................................................................... 25
6.3.5 Dispensing ........................................................................................................ 26
6.4 Automatic timed processes ............................................................................................. 26
6.5 Relling the canisters..................................................................................................... 27
6.6 Troubleshooting ............................................................................................................ 29
7 ORDINARY MAINTENANCE ....................................................................................................31
7.1 General warnings .......................................................................................................... 31
7.2 Maintenance table ......................................................................................................... 31
CONTENTS

2 -
COROB™ D800 HD
7.3 Products to be used....................................................................................................... 31
7.4 External cleaning ......................................................................................................... 32
7.5 Cleaning the nozzle center.............................................................................................. 32
7.6 Cleaning and moistening the humidier cap sponge ........................................................... 33
7.7 Relling the humidier system bottle ............................................................................... 34
8 TECHNICAL SPECIFICATIONS ...............................................................................................35
8.1 Technical data............................................................................................................... 35
8.2 Dimensions .................................................................................................................. 36
CONTENTS

GENERAL INFORMATION - 3
ORIGINAL INSTRUCTIONS
GENERAL INFORMATION1
Purpose and use of this manual1.1
This manual, inserted in the product packing, contains instructions on the use and routine maintenance needed
to uphold the machine’s performance over time.
Read this manual carefully before using the machine.
The manual is to be considered an integral part of the machine, and must be stored until it is fully
dismantled.
The manual contains all information available at the time of preparation regarding the machine and any ac-
cessories; for accessories, the manual includes any variations or changes that involve different operating
procedures.
Should it be lost or partially ruined, so that its contents can no longer be read in full, you must request a new
manual from the manufacturer.
Some of the illustrations in this manual were taken from prototypes; some details may differ on
machines in standard production.
Conventionally used graphics1.1.1
Boldface type is used to highlight notes or information of particular importance to a topic.
DANGER
Indicates a risk of personal injury.
WARNING
Indicates a risk of damage to the machine that could interfere with its operation.
Indicates important instructions referring to precautionary rules and/or measures to adopt.
Indicates situations and/or operations that involve the management software installed on the
computer.
Indicates that to carry out the intervention described, the use of the specied tools is required.
Identifying information1.2
The machine has an identication plate on the rear door, indicating:
Manufacturer’s name.1.
Markings.2.
Machine model.3.
Year of manufacture.4.
Serial number.5.
Electrical specications.6.
Do not remove or tamper with the identication plate in any way.

4 - GENERAL INFORMATION
COROB™ D800 HD
Intended and improper use1.3
The machine must be used only within the limitations set forth by the technical specications and according to
the procedures described in this manual.
Any use other than that stated, which cannot be implied or deduced from this manual, is to be considered
prohibited.
Denitions 1.4
OPERATOR
A person familiar with the methods to produce paints or similar products, assigned to
operate and use the machine by its controls and to load and unload production materials
with all safety devices enabled. He or she must work only in safety conditions and is al-
lowed to carry out routine maintenance operations.
MAINTENANCE
TECHNICIAN
Specialist prepared and trained in a technical eld (mechanical and electrical) and as-
signed to work on the machine to perform adjustments, repair breakdowns or carry out
maintenance.

SAFETY - 5
ORIGINAL INSTRUCTIONS
SAFETY2
2.1 General warnings
COMPULSORY
Read the user’s manual carefully before carrying out any operation on the machine.•
The machine must be used only for its intended purpose.•
Pay close attention to the signs on the machine.•
The substances that may be used on the machine -- such as colorants, paints, solvents, lubricants and•
cleansers -- may be hazardous to your health; handle, store and dispose of these substances in keeping
with current regulations and the instructions provided with the product.
Only qualied and appropriately trained personnel (MAINTENANCE TECHNICIANS) are authorized to access •
the machine parts protected by panels for maintenance and repair interventions.
During routine maintenance operations, scrupulously follow the safety instructions given in the correspond-•
ing chapters before accessing the dangerous area.
PROHIBITED
The OPERATOR must not carry out operations reserved to the MAINTENANCE TECHNICIAN. The manufac-•
turer CANNOT BE HELD RESPONSIBLE for damages deriving from the non-observance of this prohibition.
It is strictly forbidden to bypass or disable the protections and any safety devices present on the machine.•
The panels must be kept closed at all times.•
THE MACHINE IS NOT EXPLOSION-PROOF AND MUST NOT BE USED IN AREAS AT RISK FOR •
EXPLOSION.
Do not stare the light source of the Laser Bung Hole Locator (Class II laser product).•
If the machine catches re, • never use water. Use only dry powder or carbon dioxide re extinguishers, and
strictly follow the instructions and warnings indicated by the manufacturer and listed on the extinguisher.
ELECTRICAL DANGER
In the event of a sudden power outage, when power returns the machine will automatically be switched on•
to allow the automatic processes to prevent products from drying out.
The machine must not be powered by a power source having specications other than those listed on the •
identication plate.
Incorrect grounding may lead to the risk of electrical shock; always plug the machine into a socket that •
ensures proper grounding. The line must be protected from overloads, short-circuits and direct contacts ac-
cording to current accident prevention regulations.
To prevent any risk of electric shock or injuries, the machine must be used indoors only.•
Always unplug the power supply cable from the socket outlet before carrying out any maintenance•
operations.
The machine is isolated from the power supply line when the power cable is disconnected; it must therefore •
be installed near an easily accessible mains socket outlet.
Do not use extension cords to power the machine.•
Do not use multisockets to connect other equipment to the same socket that powers the machine.•
Periodically check the condition of the power supply cable; if it is damaged, replace it with a new cable sup-•
plied by the manufacturer.

6 - SAFETY
COROB™ D800 HD
2.2 Warnings on the use of colorants
DANGER
The machine is suitable for use with tinting products in general. Scrupulously follow the instructions for use
given on the colorant package and carefully read the SAFETY DATA SHEET that the dealer or manufacturer
of the product is required to provide. Observe all of the safety instructions provided. When compulsory, use
personal protection equipment for eyes and hands.
Below are some of the most common warnings and safety precautions provided by colorant manufacturers.
Harmful if swallowed.1.
Avoid eye and skin contact. In case of eye and skin contact, rinse with plenty of water.2.
Keep out of the reach of children.3.
When compulsory, wear protecting equipment for eyes and hands.4.
In case of accidental product leaks or spills, thoroughly ventilate the area and proceed as indicated in this5.
manual and in the instructions provided with the product itself.
Do not dispose of colorant in the sewage system. Follow local regulations when disposing of waste.6.

SAFETY - 7
ORIGINAL INSTRUCTIONS
Residual risks2.3
Risk Preventive measure Re. in the
manual
Risk of crushing during the cans
loading and unloading operations.
Wear appropriate personal protective equipment
(shoes and gloves). chapter 6
Risk of crushing during the auto-
matic movement of the humidier
cap.
The machine must be used by a single operator.
Keep hands away from the dispensing area at all
times while the machine is operating.
chapter 6
Risk of crushing during the move-
ment of the shelf.
Wear appropriate personal protective equipment
(shoes and gloves). chapter 6
Risk of electrocution if you per-
form any operation without rst
cutting off electrical power.
The operator is not authorized to access the machine
parts protected by panels.
Before removing the panels, unplug the power supply
cable from the mains socket outlet.
chapter 2.1
Risk of electrocution caused by
high leakage current. Power the machine through a grounded socket outlet. chapter 5.3
Dorsal/lumbar injuries caused by
handling of heavy loads.
Do not exceed the weight limits stated by the
current regulations in force (kg 20 for women, kg
30 for men).
chapter 6
Contact or inhalation of colo-
rants during the canister relling
operations.
Keep the room suitably ventilated.
Wear appropriate personal protective equipment
(safety goggles, gloves and mask).
chapter 6
Contact or inhalation of colorants
during the cleaning operations of
the nozzle center and moistening
of the humidier cap sponge.
chapter 2.2
Exposure to laser beam.
The Bung Hole Locator (B.H.L.) uses red laser light
sources which can be potentially dangerous for the
eyes.
AVOID STARING AT THE LIGHT SOURCE.
chapter 6
Fire due to the use of colorants
containing volatile solvents.
Do not use naked ames, electrical tools or other
types of devices that could cause sparks or re
hazards close to the machine.
The room in which the machine is installed must be spa-
cious, with good ventilation (air exchange) and no type
of parts must be leant against or stocked close to the
machine.
chapter 4.2
Canister top up must be carried out opening one canis-
ter at the time.
If during this operation, some colorant should spill out of
the canister, immediately disconnect the machine from
the mains before cleaning.
chapter 6.5

8 - SAFETY
COROB™ D800 HD
2.4 Safety devices
MAX
MIN
2
3
1
Emergency button.1.
Shelf upper safety plate (with automatic shelf).2.
Shelf lower safety plate (with automatic shelf).3.
DANGER
In the event of a breakdown of the safety devices, it is forbidden to use components not provided by the
manufacturer. In case of need, contact only the service organization authorized by the manufacturer.

FEATURES - 9
ORIGINAL INSTRUCTIONS
FEATURES3
Description of the machine3.1
The COROB™ D800 HD automatic dispenser is a device to automatically dispense uid colorant products into
containers (metal or plastic canisters, cans or bins) of the size indicated in this manual, pre-lled with base, to
produce nished products such as paints, dyes, enamels, and inks of the desired hue, chosen by means of the
machine management software.
MAX
MIN
MAX
MIN
1
1
2
2
3
3
4
4
5
5
The dispenser consists of:
Dispensing area and can handling system.1.
Control panel.2.
Upper covers.3.
Canister lling area.4.
Computer support surface.5.
The dispenser is fully managed by a normal personal computer that can be provided upon request, since it is
not supplied as standard together with the machine.

10 - FEATURES
COROB™ D800 HD
Description of units3.2
Canisters
The machine canisters can be of different capacities and are suitable for con-
taining the product to be dispensed. The covers in the upper part of the machine
provide access for lling the canisters.
MAX
Nozzle Center
The ends of the dispensing pipes coming from the canisters converge and
are xed to the nozzle center, from which the tinting product to ll the can is
dispensed.
Roll Conveyor
Allows the positioning of medium and large cans under the dispensing nozzles.
Pull Out Shelf for Small Cans
The Shelf is pulled out to position small cans (quarts or samples jars) under the
dispensing nozzles.
Automatic Shelf
The can shelf allows for the correct positioning of the can under the dispensing
nozzles. The computer controls the shelf positioning and checks that the can
placed on it is actually the one selected for dispensing.
A photocell checks for the presence of the can and that the shelf is correctly
positioned. The tipping roll conveyors xed to the machine front panels allow
the cans to be eased as far as the shelf.

FEATURES - 11
ORIGINAL INSTRUCTIONS
Bung Hole Locator (B.H.L.)
This is a system that emits laser beams that allow the positioning of pre-punched
cans, so that the hole is in line with the center of the dispensing nozzles.
Nozzle Humidier Cap
Colorants tend to dry out; this tendency may be more or less strong depending
on the type of colorant and the environment conditions (temperature, relative
humidity, etc.). To prevent colorants from drying out in the nozzle center, the ma-
chine is equipped with a humidier cap which requires constant maintenance.
The Lift-up Autocap is an automatic humidier cap which ensures that
the nozzles are hermetically sealed. It is managed by the software,
which opens it automatically before dispensing and closes it immediately
afterwards.
No-Dry-Nozzle Humidier System
The humidier system for water-based colorants guarantees the nozzles are
humidied not only with Autocap closed but also during dispensing. The air,
humidied by the water contained in the bottle, is transferred to the nozzles
area. Based on the humidity level detected, the system activates or shuts off
whenever needed.
MAX
MIN

12 - FEATURES
COROB™ D800 HD
Standard and optional congurations3.3
Canister capacity 6 Quarts - 4 Gallons (6 - 15 liters)
Number of circuits maximum 32
Circuit ow rate 0.5 l/min
Nozzle center ow diameter* 1.54” (39 mm) (17-20)
1.77” (45 mm) (21-32)
Lift-up Autocap standard
Laser Bung Hole Locator (B.H.L.) standard
Roll Conveyor standard
Pull Out Shelf for small cans standard
No-Dry-Nozzle Humidier System optional
Automatic Shelf with Tipping Panel Roll Conveyors optional
* Hole diameter for pre-punched cans = ow diameter + 0.59” (15 mm).
Usable cans3.4
Roll Conveyor
(5 Gallons)
Horizontal shelf of
the Roll Conveyor
(1 Gallon)
Pull Out Shelf
(¼- Samples jar)
Automatic Shelf
(¼ - 1 - 5 Gallons)
Maximum height 17.1” (435 mm) 9.7” (245 mm) 5” (127 mm) 17.7” (450 mm)
Minimum height 13.6” (345 mm) 7.6” (194 mm) 3.1” (80 mm) 2.8” (70 mm)
Maximum diameter 12.6” (320 mm) 9.3” (235 mm) 4.2” (107 mm) 14.2” (360 mm)
Minimum diameter 10.5” (266 mm) 6.6” (168 mm) 2.9” (74 mm) 3.9” (100 mm)

SHIPPING, HANDLING AND UNPACKING - 13
ORIGINAL INSTRUCTIONS
SHIPPING, HANDLING AND UNPACKING4
General warnings4.1
DANGER
To avoid personal injuries and property damage, use the utmost care and caution when handling the ma-
chine, and carefully follow the instructions given in this chapter.
The packing must be handled only by skilled personnel using appropriate handling equipment.
4.2 Environment conditions of the installation site
Environment requirements for the site where the machine is to be used:
Clean and dust-free.•
With level and stable oor.•
Fitted with a grounded power supply socket.•
Equipped with sufcient lighting to ensure good visibility from every point of the machine.•
Ventilated to prevent the concentration of harmful fumes.•
Temperature between 10 °C (50 °F) and 40 °C (104 °F) and relative humidity between 5% and 85%, with-•
out condensation.
WARNING
The environment working conditions are strictly related to the type of colorants used (ask for information
from the paint manufacturer). The requirements indicated above are valid for the machine only.
Do not place the machine near heat sources or in direct sunlight. Also humidity sources should be avoided.
The machine must be used indoors only.
Environment conditions outside the values indicated (chapter 8.1) may cause serious damage to the ma-
chine, especially the electronic equipment.
DANGER
When using colorants containing volatile solvents the room in which the machine is installed must be
spacious, with good ventilation (air exchange) and no type of parts must be leant against or stocked close
to the machine.
If the machine is installed near a wall, keep it at least 4” (10 cm) away to allow the upper covers to be
opened and prevent the cables from being crushed.

14 - SHIPPING, HANDLING AND UNPACKING
COROB™ D800 HD
Unpacking and placement4.3
1 x 10 mm
2 x 17 mm To remove the xing brackets
DANGER
The following procedure must be carried out by at least 2 people.
Store the packing material for future use, or dispose of it according to current regulations. In any case, we
recommend that you keep it for the entire duration of the machine warranty.
Make sure the packing has not suffered any damage or tampering during shipping; if so, contact the
authorized technical service or your dealer.
Cut the straps wrapped around the packing.1.
Remove the covering from the pallet.2.
Remove machine wrapping.3.
1 2 3
MAX
MIN
MAX
MIN
MAX
MIN
DANGER
Should the machine appear damaged during shipping, do not attempt to start it and contact the authorized
technical service or dealer.
Loosen all screws4. Aholding the brackets to the machine.
Lower the feet (5. chapter 4.3.1) so that the machine is slightly raised from the wooden beams on which it
rests.
Remove the wooden beams6. B.
Completely unscrew and remove all screws and nuts fastening each bracket7. Cto the pallet.
Raise the feet (8. chapter 4.3.1) until when the machine can move easily on its wheels.
Lower both platforms.9.
Grasp the machine on the sides (this must be done by at least two people) then slide it slowly along the10.
platforms on its wheels, then lower it to the ground.
Lower the feet (11. chapter 4.3.1) to support and level the machine properly, and make sure that the wheels
are not resting.

SHIPPING, HANDLING AND UNPACKING - 15
ORIGINAL INSTRUCTIONS
4 6
7
9 10
MAX
MIN
A
B
C

16 - SHIPPING, HANDLING AND UNPACKING
COROB™ D800 HD
4.3.1 Adjusting the support feet
1 x 19 mm To adjust machine feet
123
a
b
c
a
b
Standard material supplied4.3.2
After unpacking the machine, make sure the following items are present:
Power supply cable.1. Computer power cables.2.
USB cable.3. RS232 cable.4.
Spare fuses.5. Panel key.6.
Phillips screwdriver and T-wrench.7. Spare parts for humidier cap.8.
User’s manual.9.
Make sure that all of the above items are included in the packing; if not, contact the manufacturer.
Installation4.4
Once the machine has been unpacked and placed in its operating site, it must be installed.
WARNING
Only qualied and appropriately trained personnel are authorized to install the machine.
Packing and handling4.5
To repack the machine, follow the unpacking instructions in reverse order. We recommend reusing the original
packing any time the dispenser must be moved or shipped.
Use appropriate equipment to move the packed machine. If stored, the machine must be kept in a protected,
dry environment, not subjected to harsh weather, to avoid damaging the electrical components.
WARNING
Do not stack items on the packing.