Erbe VIO 200 D User manual

ERBE
VIO 200 D V 1.4.x
V 1.5.x
V 1.6.x
V 1.7.x
Service Manual
ERBE
04.06
VIO 300 D V 1.2.x
V 1.3.x
V 1.4.x
V 1.5.x
V 1.6.x
V 1.7.x

SERVICE MANUAL
VIO 300 D
VIO 200 D

Service Manual Art. No. 80116-271
All rights to this Service Manual, in particular rights of duplication, dissemination and translation, are reserved. No
part of this Service Manual may be reproduced in any form (by photocopying, microfilming or other methods) or
processed, duplicated or disseminated by the use of electronic systems without the written consent of ERBE Ele-
ktromedizin GmbH.
The information contained in this Service Manual may be amended or supplemented without prior notice and rep-
resents no obligation on the part of ERBE Elektromedizin GmbH.
Printed by ERBE Elektromedizin
Printed in Germany
Copyright © ERBE Elektromedizin GmbH, Tübingen 2006

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TABLE OF CONTENTS
Art.-Nr.: 80116-271 04.06
Table of Contents
Chapter Title Page
1Safety information.......................................................................... 9
Classification of the safety information ........................................................9
Knowledge of the User Manual....................................................................9
Protection from the risk of electric shock .....................................................9
Electrostatically sensitive components ......................................................10
Liability and warranty .................................................................................10
2Modifications ................................................................................ 11
3Controls......................................................................................... 15
Controls at the front ...................................................................................15
Controls at the rear ....................................................................................16
4Technical Data.............................................................................. 19
5Circuit Descriptions ..................................................................... 21
Block diagram VIO 300 D ..........................................................................22
Block diagram VIO 200 D ..........................................................................23
Description of the various assemblies .......................................................24
Line input .............................................................................................. 24
Low voltage power supply unit (l.v. supply) .......................................... 24
Power supply (high-voltage power supply unit) .................................... 25
HF generator......................................................................................... 26
CPU + Sensors..................................................................................... 27
User Interface (control panel) ............................................................... 28
ECB (ERBE Communication Bus)........................................................ 28
IIF (Instrument Interface) ...................................................................... 29
Nessy2.................................................................................................. 30
6SET-UP .......................................................................................... 31
General information ...................................................................................31
Overview of settings for SET-UP level 1....................................................31
Overview of settings for SET-UP level 2....................................................32
Call up SET-UP .........................................................................................36
Change settings.........................................................................................37

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7Test programs............................................................................... 39
Call up Test programs............................................................................... 39
Exit Test programs.................................................................................... 41
Parameter inputs in Test programs........................................................... 41
Description of test programs ..................................................................... 42
Test program "Display test" .................................................................. 42
Test program "TP relay" ....................................................................... 43
Test program "TP valves (APC)" .......................................................... 44
Test program "TP activation signal" ..................................................... 44
Test program "TP power supply unit" ................................................... 45
Test program "TP generator"................................................................ 46
Test program "Burn-In test" (only for production) ................................. 48
Test program "Watchdog" .................................................................... 48
Test program "CheckStop" ................................................................... 48
Test program "Measured values" (only with V 1.3.x and later)............. 49
8Measurement and adjustment..................................................... 51
Measurement of the HF power output....................................................... 51
Temperature conditions........................................................................ 51
Test equipment..................................................................................... 51
Test set-up............................................................................................ 52
Test procedure ..................................................................................... 52
Adjustment ................................................................................................ 53
Personnel requirements ....................................................................... 53
Temperature conditions........................................................................ 53
Test sequence ...................................................................................... 53
Test equipment..................................................................................... 54
Voltage ................................................................................................. 55
Spark .................................................................................................... 56
Currents................................................................................................ 57
9Troubleshooting ........................................................................... 59
ERROR list for VIO system....................................................................... 59
A/E-Errors............................................................................................. 60
B-Errors ................................................................................................ 63
C-Errors ................................................................................................ 79
D-Errors ................................................................................................ 85
2,3,5,6-Errors........................................................................................ 86
4 (NE)-Errors ........................................................................................ 90
9-Errors................................................................................................. 92
Testing and measuring equipment............................................................ 93

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10 Maintenance and servicing ......................................................... 95
Who is allowed to perform servicing and maintenance work? ...................95
What is a safety check?.............................................................................95
How often does a safety check have to be performed?.............................95
Safety check – step by step.......................................................................96
Safety information................................................................................. 96
User manual and visual inspections ..................................................... 97
Tests to be conducted in accordance with the national
specifications and regulations............................................................... 97
DC resistance ....................................................................................... 97
Performance tests................................................................................. 99
Footswitch activation .......................................................................... 101
Fingerswitch activation ....................................................................... 102
Instrument recognition MF receptacle ................................................ 103
Automatic start mode.......................................................................... 104
Automatic stop mode .......................................................................... 106
Spark monitor ..................................................................................... 107
HF power output CUT......................................................................... 109
HF power output COAGULATE .......................................................... 112
Performance test upgrades ................................................................ 114
Monitor circuits.................................................................................... 118
11 Spare parts.................................................................................. 125
VIO D with plug-in power supply module.................................................125
VIO D with screw-in power supply module ..............................................131
Wiring.......................................................................................................137
Wiring for HF generator module 30140-804 ....................................... 137
Wiring for HF generator module 30140-828 ....................................... 139
Circuit Boards ..........................................................................................141
Receptacle modules ................................................................................142
Bipolar receptacles ............................................................................. 142
Monopolar receptacles ....................................................................... 142
MF receptacle..................................................................................... 143
Receptacles for neutral electrode ....................................................... 143

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1 • Safety information
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CHAPTER 1
Safety information
Classification of the safety information
Knowledge of the User Manual
The user manuals relating to the units form part of this service man-
ual. Familiarity with the user manuals, in particular the procedures for
setting up, commissioning and handling described in the manuals, is
a prerequisite for the performance of servicing work.
Protection from the risk of electric shock
WARNING! The WARNING! safety indication refers to a risk of personal injury.
CAUTION! The CAUTION! safety indication refers to a risk of damage to prop-
erty.
ATTENTION! The ATTENTION! safety indication refers to a risk which can cause
equipment to become unserviceable.
IMPORTANT! The IMPORTANT! designation indicates application information
and other particularly important information.
WARNING! The supply voltage must match the voltage specified on the rating
plate. Connect the unit / the equipment cart to a properly installed
grounded outlet. Only use the ERBE power cord or an equivalent
power cord for this purpose. The power cord must bear the
national test symbol.
For safety reasons, multiple outlets and extension cords should
not be used. If their use is unavoidable, they also must be provided
with proper grounding.
WARNING! Unplug the power cord from the outlet before exchanging parts of
the unit or cleaning it.
WARNING! Do not plug a wet power cord into the unit or into an outlet.
WARNING! Do not touch any unprotected wires or conductive surfaces while
the unit is disassembled and is under voltage.

1 • Safety information
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Electrostatically sensitive components
Liability and warranty
This service manual enables the service technician to perform main-
tenance work to the necessary extent. The work may only be per-
formed by ERBE or persons specially trained by ERBE. The
manufacturer accepts no liability and warranty rights shall be void if:
• the unit is adjusted incorrectly by untrained personnel,
• maintenance work, modifications, or repairs to the unit or acces-
sories are performed by untrained personnel,
• original spare parts are not used.
WARNING! Blown line fuses may only be replaced by a competent technician.
Only replacement fuses of the rating specified on the unit's name
plate may be used. Before resuming operation the unit must be
subjected to a performance test by a competent technician.
CAUTION! This unit contains electrostatically sensitive components. Work at
an anti-static workplace while repairing the unit. Wear a grounding
armband while working with electrostatically sensitive compo-
nents. Hold the circuit boards by their non-conducting corners.
Use an anti-static container for transporting electrostatically sensi-
tive components and the circuit boards.

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2 • Modifications
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CHAPTER 2
Modifications
As from VIO version 1.3.x
Hardware
Software
Component affected Description of the modification
APC 2 module In addition to the APC receptacle, another receptacle can be
added. The second receptacle can be either a multifunctional
(only in conjunction with a VIO 300 D), monopolar or bipolar
receptacle.
IES 2 module The IES 2 smoke evacuation system can be attached to the
VIO HF surgical unit and operated via said unit.
Component affected Description of the modification
VIO module New modes:
DRY CUT ° (only relevant for VIO 300 D)
SWIFT COAG ° (only relevant for VIO 300 D)
SET-UP settings Power Display:
When the unit is restarted, the power
display is always deactivated (=OFF).
Neutral electrode:
Additional option “dynamic”.
New SET-UP settings:
Display time
APC Purge Flow/APC purging flow
DRY °/SWIFT ° (only relevant for VIO 300 D)
Additions to test programs:
Error list IIF/NE
Hardware TP
Upgrade list

2 • Modifications
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Art.-Nr.: 80116-271 04.06
As from VIO version 1.4.x
Hardware
Software
Te s t p ro g ra m s New “Measured values” test program.
Test program mode can also be called up when the unit is
ON.
Component affected Description of the modification
Component affected Description of the modification
APC 2 module In addition to the APC receptacle, another receptacle can be
added. The second receptacle can be either a multifunctional
(only in conjunction with a VIO 300 D), monopolar, bipolar or
APC receptacle.
VEM 2 module The VEM 2 can expand the VIO HF surgical unit by up to two
receptacles. It can accommodate multifunctional receptacles
(only in conjunction with a VIO 300 D), monopolar recepta-
cles, and bipolar receptacles.
Component affected Description of the modification
VIO module New modes:
ENDO CUT I
ENDO CUT Q
SET-UP settings New SET-UP settings:
APC AutoPurge
APC PurgeDuration
Test programs:
Version list extended to include the "safe config." option

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2 • Modifications
Art.-Nr.: 80116-271 04.06
As from VIO version 1.5.x
Hardware
Software
Component affected Description of the modification
EIP 2 module The EIP 2 irrigation pump can be attached to the VIO HF
surgical unit and operated via said unit.
HF generator Development of a new HF generator module which will be
recognized and supported by VIO D devices from software
version 1.5.x onward.
Component affected Description of the modification
SET-UP settings SET-UP level 2:
SET-UP level 2 is available in English only – regardless of the
country setting selected on the device.
New SET-UP settings:
max. APC cyl. pressure
SWIFT ° replaces DRY °/SWIFT °
(only relevant for VIO 300 D)
DRY ° replaces DRY °/SWIFT °
(only relevant for VIO 300 D)
Decoupling C (C = capacitor)

2 • Modifications
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Art.-Nr.: 80116-271 04.06
As from VIO version 1.6.x
Hardware
No changes
Software
As from VIO version 1.7.x
Hardware
No changes
Software
Component affected Description of the modification
VIO module New modes:
BIPOLAR CUT+ (only relevant for VIO 300 D)
BIPOLAR SOFT COAG+ (only relevant for VIO 300 D)
Component affected Description of the modification
VIO module Modified mode:
ENDO CUT Q

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3 • Controls
Art.-Nr.: 80116-271 04.06
CHAPTER 3
Controls
Controls at the front
Fig. 3-1
IMPORTANT! This chapter contains an overview of the controls of the unit(s).
The relevant User Manual for the unit(s), knowledge of which is
assumed for servicing work, provides detailed information about
how to use the unit(s).
1Power Switch
2 – 9 Selection buttons
10 Up/Down buttons
11 Enter button
12 – 15 Focus buttons
16 Pilot lamps for footswitches
17 Pilot lamp for AUTO START
18 Pilot lamps for neutral electrodes

3 • Controls
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Controls at the rear
VIO D with screw-in power supply module
Fig. 3-2
IMPORTANT! This unit comes with different power supply modules – plug-in or
screw-in.
1 Footswitch sockets
2ECB socket (ERBE Communication Bus)
3Potential equalization terminal
4Power supply module with fuses

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3 • Controls
Art.-Nr.: 80116-271 04.06
VIO D with plug-in power supply module
Fig. 3-3
1 Footswitch sockets
2ECB socket (ERBE Communication Bus)
3Potential equalization terminal
4Power supply module with fuses

3 • Controls
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4 • Technical Data
Art.-Nr.: 80116-271 04.06
CHAPTER 4
Technical Data
Power connection
Rated supply voltage 100 V - 120 V ± 10% / 220 V - 240 V ± 10%
Rated supply frequency 50 / 60 Hz
Line current 8 A / 4 A
Power input in standby mode 40 watts
Power input with max. HF output 500 watts / 920 VA
Terminal for potential equalization yes
Power fuses T 8 A / T 4 A
Operating mode
Intermittent operation ON time 25% (e.g. activated for 10 sec. / deacti-
vated for 30 sec.)
Dimensions and weight
Width x height x depth 410 x 165 x 380 mm
Weight 9.5 kg
Ambient conditions for transport and storage of unit
Temperature -40 °C to + 70 °C
Relative humidity 10% - 95%
Ambient conditions for operation of unit
Temperature +10 °C to + 40 °C
Relative humidity 15% - 80%, noncondensing

4 • Technical Data
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Acclimatizing
If the unit has been stored or transported at temperatures below + 10 °C, in particular under 0 °C ,
the unit will require approx. 3 hours to acclimatize at room temperature.
Standards
Classification according to EC Directive 93/42/
EEC
II b
Protection class as per EN 60 601-1 I
Type as per EN 60 601-1 CF