Extreme Tools EX5610CHBK User manual

R
Painted Steel Chest and Cabinet Manual
Chest
EX5610CHBK
EX5610CHBL
EX5610CHRD
EX5610CHYL
Cabinet
EX5611RCBK
EX5611RCBL
EX5611RCRD
EX5611RCYL
Extreme Tools Inc.
740 Frontenac Road
Naperville, IL 60563
630-369-9303

2
Chest Parts List
1
6
2
3
4
5
7
8
9
10
12
11
13
14
16
15
Ref # Description Part # Qty
x x x
The keys are taped
to the top storage
area of the chest.
Replacement keys may
be ordered using the code
that appears on the face
of the lock.
To order replacement parts,
have the part number and
quantity ready.
Not all parts are available
under warranty. Those
parts not available may
be purchased.
1 Connector 200837 2
2 M6 x 12 Hex Bolt 321051 10
3 Chest Handle 306001 2
4 Slide Set 300027–300028 10
5 Drawer 101398 5
6 Drawer Pull 301053 5
7 Drawer Liner 550003 5
8 Drawer Liner 550014 5
9 Drawer 101397 5
10 Drawer Pull 301050 5
11 Trim 315008 2
12 Lock and Key (1201–1204) 304007 1
13 Till Liner 550002 1
14 Gel Nail 314129 3
15 Gas Strut 303027 2
16 Bumper 314002 3

3
Cabinet Parts List
5
6
929
20
21
24
7
14
11
15
16
17
22
23
1
4
10
12
18
2
3
8
13
Ref # Description Part # Qty
x x x
The keys are taped to the
top of the caster carton,
which is placed in the left
bottom drawer of the cabinet.
Replacement keys may
be ordered using the code
that appears on the face
of the lock.
To order replacement parts,
have the part number and
quantity ready.
Not all parts are available
under warranty. Those
parts not available may
be purchased.
1 Drawer Liner 550019 1
2 Drawer 101402 1
3 Drawer Pull 301056 1
4 Trim (left) 315006 1
5 Drawer 101398 3
6 Drawer 101399 1
7 Slide Set 300027–300028 14
8 Drawer Pull 301053 5
9 Drawer 101401 1
10 Drawer Liner 550003 5
11 Rigid Caster 302001 2
12 Drawer Liner 550014 5
13 Drawer Pull 301050 5
14 M8 x 20 Hex Bolt 321024 24
15 Washer 324002 24
16 Swivel Caster 302000 4
17 Trim (right) 315007 1
18 Drawer 101400 1
19 Drawer 101404 1
20 Drawer 101397 3
21 M6 x 12 Hex Bolt 321051 8
22 Cabinet Handle 306046 2
23 Lock and Key (1201–1204) 304007 1
24 Work Top 570493 1

4
Assembly
Handle Installation
NOTE: Assemble the handle rst
to make it easier to move the tool
cabinet.
Simply position the handle over the
holes in the cabinet and attach with
the provided M6 x 12 hex bolts.
Tighten securely.
Repeat for the other cabinet handle
on the other side of the cabinet.
Caster Installation
NOTE: You may require the
assistance of another person to
complete this step.
Carefully lay the cabinet on its back,
with a soft mat underneath to protect
the nish.
Position the four swivel casters on
either side of the cabinet bottom.
Insert four M8 x 20 hex bolts through
washers, then through each caster
and into the bottom of the cabinet.
Tighten securely.
Repeat for the two rigid casters in the
middle of the cabinet.
Chest and Cabinet Connection
Place the chest on the cabinet.
Attach the connectors to the chest,
making sure the hook head snaps in
the square hole on the back of the
chest. Fasten the screws provided
to the cabinet.

5
Operation
Drawer Removal
Pull the drawer out so that it’s
almost fully extended. Push up on
the black release lever on one side,
while pulling down on the black
release lever on the other side.
While holding the levers in the
positions as instructed above,
pull the drawer outward until it is
released from the drawer slide.
Drawer Replacement
Extend the drawer slides. Insert
the brackets on each side of the
drawer into the slots in the slides,
being careful that they are properly
positioned. Once properly inserted,
completely close the drawer to set
the slides in their proper positions.
Push up (one side)
Push down (other side)
Maintenance
Lubricate the casters once a year with high quality bearing grease.
Lubricate the slides twice a year with a product like WD40 or other quality
lubricant. This is especially necessary as the temperature decreases, which can
cause the bearing to become stiff.
Periodically clean the drawer fronts, drawer trim and other surfaces with mild
detergent and water.
Grease and oil can be removed with most standard cleaning uids. For safety,
use a nonammable cleaning uid.

6
Safety
WARNING
Do not attempt to lift the chest by its side handles using chains, ropes or lifting
devices, if two people cannot lift the chest. Use a forklift placed under the
bottom of the chest if this situation occurs. The side handle may fail, which may
cause personal injury or damage to the product.
Close the cover and lock the drawers before moving this product. The drawers
could come open and make the product unstable and tip, which may cause
personal injury or product damage.
DO NOT stand on this product or lean on the drawers or work top.
WEAR SAFETY GLASSES when removing or repositioning the slides. The tool
could slip, which may cause personal injury.
DO NOT mount this product on a truck bed or any other moving object. This
may cause personal injury or product damage. Mounting this product to any
vehicle in any manner will void warranty.
DO NOT tow with power equipment. The product could tip, which may cause
personal injury or product damage.
DO NOT alter this product in any manner. For example, do not weld external
lockbars or attach electrical equipment. This may cause product damage or
personal injury.
To prevent the chest from easily tipping over, fasten the screws and chest
connector to connect the chest and cabinet.
CAUTION
The maximum weight for each drawer should be no more than 100 lbs.
BE CAREFUL when closing the cover. Remove hands before the cover closes
completely to prevent personal injury.
When moving this product, do not pull it. Push the product to prevent personal
injury.
USE THE BRAKES when not moving this product. This will prevent the product
from rolling, which may cause personal injury or product damage.
BE CAREFUL when opening more than one drawer. The product could become
unstable and tip, which may cause personal injury or product damage.
Secure this product properly before moving it with a forklift.
Keep the product on level surfaces. The product could become unstable and tip
if stored or moved on an uneven surface, which may cause personal injury or
product damage.
IMPORTANT: Detents are intended to keep drawers closed when tool box is
stationary. Detents are not intended to keep drawers closed when moving.
DRAWERS MUST BE CLOSED and TOOL BOX MUST BE LOCKED USING
KEY BEFORE MOVING.
08/16