Festo CPX-FB23 Operating and installation instructions

Description
Fieldbus protocol
CC-Link
526404
1411b
[8042122]
Bus node
CPX-FB23, CPX-FB23-24
Terminal CPX

CPX-FB23, CPX-FB23-24
2 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
Translation of the original instructions
P.BE-CPX-FB23-24-EN
CC-Link®, Mitsubishi®and TORX®are registered trademarks of the respective trademark owners in
certain countries.
Identification of hazards and instructions on how to prevent them:
Warning
Hazards that can cause death or serious injuries.
Caution
Hazards that can cause minor injuries or serious material damage.
Other symbols:
Note
Material damage or loss of function.
Recommendations, tips, references to other documentation.
Essential or useful accessories.
Information on environmentally sound usage.
Text designations:
 Activities that may be carried out in any order.
1. Activities that should be carried out in the order stated.
– General lists.

CPX-FB23, CPX-FB23-24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 3
Table of contents – CPX-FB23, CPX-FB23-24
1 Safety and requirements for product use 7......................................
1.1 Safety 7..................................................................
1.1.1 General safety information 7..........................................
1.1.2 Intended use 7.....................................................
1.2 Requirements for product use 8...............................................
1.2.1 Technical prerequisites 8............................................
1.2.2 Qualification of the specialized personnel (requirements for the personnel) 9...
1.2.3 Range of application and certifications 9................................
2 Installation as function module F24 10..........................................
2.1 General instructions on installation 10...........................................
2.2 Electrical connection and display components 11..................................
2.3 Dismantling and mounting 12..................................................
2.3.1 Dismantling 12.....................................................
2.3.2 Mounting 13.......................................................
2.4 Settings of the DIL switches on the bus node 13...................................
2.4.1 Removing and attaching the DIL switch cover 13...........................
2.4.2 Arrangement of the DIL switches 14.....................................
2.4.3 Setting the DIL switches 14...........................................
2.4.4 Setting the operating mode 15.........................................
2.4.5 Setting the baud rate 16..............................................
2.4.6 Configuration as function module F24 or F23 17...........................
2.4.7 Setting the CC-Link slave address 18....................................
2.4.8 Setting of mapping optimisation 21.....................................
2.4.9 Setting the HOLD/CLEAR function 23....................................
2.4.10 Setting the system diagnostics 24......................................
2.5 Connecting the fieldbus 25....................................................
2.5.1 Fieldbus cable 25...................................................
2.5.2 Fieldbus baud rate and fieldbus length 26................................
2.5.3 Pin allocation of the fieldbus interface 28................................
2.5.4 Connecting the fieldbus 28............................................
2.5.5 Fieldbus connection with terminating resistors 31..........................
2.6 Pin allocation of power supply 32...............................................
3 Commissioning as function module F24 33.......................................
3.1 General instructions for commissioning 33........................................
3.2 Configuration and addressing 33................................................
3.2.1 Number of inputs/outputs 33..........................................
3.2.2 Addressing rules 35..................................................

CPX-FB23, CPX-FB23-24
4 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
3.2.3 Addressing examples (examples of address assignment) 37.................
3.2.4 Address assignment after extension/conversion 42........................
3.2.5 CC-Link memory mapping 42...........................................
3.2.6 Fieldbus configuration 44.............................................
3.3 Parameterisation 45.........................................................
3.3.1 Parameters of the CPX terminal 46......................................
3.3.2 Parameterisation concepts 47.........................................
3.4 Commissioning of the CPX terminal on the fieldbus 48...............................
3.4.1 HOLD/CLEAR and Fail Safe 48..........................................
3.4.2 RUN/PAUSE and STOP of the master 48..................................
3.4.3 RAS function 48.....................................................
3.5 Operation as function module F24 to CC-Link master version 1.1 49....................
4 Diagnostics and error handling 50..............................................
4.1 General instructions on diagnostics and error handling 50............................
4.2 Summary of diagnostics options 51.............................................
4.3 Error messages of the bus node CPX-FB23-24 52...................................
4.4 Diagnostics via LEDs 53.......................................................
4.4.1 Standard operating status 54..........................................
4.4.2 CPX-specific LEDs 55.................................................
4.4.3 CC-Link-specific LEDs 57..............................................
4.4.4 Possible operating statuses of CC-Link-specific LEDs 58.....................
4.5 Diagnostics via fieldbus CC-Link 59..............................................
4.5.1 Status bits 59......................................................
4.5.2 I/O diagnostics interface 60...........................................
5 Function module F23 61......................................................
5.1 General instructions 61.......................................................
5.2 Installation 61..............................................................
5.2.1 Setting the operating mode 62.........................................
5.2.2 Setting the number of stations per slave / number of I/O bytes 63.............
5.3 Commissioning 64...........................................................
5.3.1 Configuration and addressing 64.......................................
5.3.2 Address assignment after extension/conversion 72........................
5.3.3 CC-Link memory mapping 72...........................................
5.3.4 Fieldbus configuration 75.............................................
5.4 Parameterisation 75.........................................................
5.5 Commissioning of the CPX terminal on the fieldbus 75...............................
5.5.1 RUN/PAUSE and STOP of the master 76..................................
5.6 General notes on diagnostics and error handling 76.................................

CPX-FB23, CPX-FB23-24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 5
A Technical appendix 77........................................................
A.1 Technical data 77............................................................
A.2 Default parameterisation 78...................................................
A.3 Accessories 79..............................................................
B Glossary 80................................................................
B.1 List of abbreviations 80.......................................................

CPX-FB23, CPX-FB23-24
6 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
Notes on this documentation
Note
This description refers to the CPX bus node type CPX-FB23 from Revision R14 (CC-Link
version 1.1) and type CPX-FB23-24 from revision R22 (CC-Link version 1.1 and 2.0). For
corresponding specifications, see rating plate.
This description contains specific information on installing, commissioning, programming and dia
gnostics with the CPX bus node for CC-Link.
The CPX bus node type CPX-FB23-24 supports either the CC-Link versions 2.0 and 1.1.
Because of the fundamental differences between protocol versions 2.0 and 1.1, the correspondingly
configured bus node is either designated as a function module F24 (CC-Link version 2.0) or as a func
tion module F23 (CC-Link version 1.1). These designations are found, for example, in the system repres
entation of the Festo Maintenance Tools (CPX-FMT) or in the handheld terminal (CPX-MMI) from Festo.
– CC-Link version 2.0 corresponds to the function module F24 and supports up to four stations per
slave with extended address space. It is possible to configure addressing to be either cycle-time-op
timised or station-optimised.
– CC-Link version 1.1 corresponds to the function module F23 and supports up to four stations per
slave up to an address volume of 32 bytes of inputs and outputs.
The remote controller operating mode is available only in the configuration as function
module F23. The remote I/O operating mode must be set in the configuration as function
module F24.
Product identification, versions
– In chapters 2 to 4, the behaviour and operation of the bus nodes CPX-FB23-24
is described in the configuration F24.
– The corresponding information on bus nodes is found CPX-FB23 in the CPX-FB23-24
configuration F23, summarised in chapter 5.
General information on the fieldbus CC-Link is found in the documentation for your CC-Link master and
for the relevant control systems (e.g. from Mitsubishi). An overview can be found under www.cc-
link.org.
General basic information about the mode of operation, mounting, installation and commissioning of
CPX terminals can be found in the CPX system description (P.BE-CPX-SYS-…).
Information about additional CPX modules can be found in the description for the respective module.
Service
Please consult your regional Festo contact if you have any technical problems.

1 Safety and requirements for product use
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 7
1 Safety and requirements for product use
1.1 Safety
1.1.1 General safety information
 Observe the general safety information in the corresponding chapters.
Specific safety regulations can be found immediately before the task instructions.
Note
Damage to the product from incorrect handling.
 Switch off the supply voltage before mounting and installation work. Switch on sup
ply voltage only when mounting and installation work are completely finished.
 Never unplug or plug in a product when powered!
 Observe the handling specifications for electrostatically sensitive devices.
1.1.2 Intended use
The bus node documented in this description is intended as a participant on the fieldbus system Con
trol & Communication link (CC-Link) from Mitsubishi exclusively for use in the Festo CPX terminal for
installation in machines or automated systems and used as follows:
– In excellent technical condition
– In original status without unauthorised modifications, except for the adaptations described in this
documentation
– Within the limits of the product defined by the technical data (èAppendix A.1)
Note
In the event of damage caused by unauthorised manipulation or other than intended
use, the guarantee is invalidated and the manufacturer is not liable for damages.

1 Safety and requirements for product use
8 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
Warning
Danger of electric shock from voltage sources without protective measures.
 Use only PELV circuits in accordance with EN 60204-1 (Protective Extra-Low Voltage,
PELV) for the electric logic supply.
 Also observe the general requirements for PELV circuits in accordance with
EN 60204-1.
 Only use power sources which guarantee reliable electrical isolation of the operating
voltage in accordance with EN 60204-1.
Through the use of PELV circuits, protection from electric shock (protection from direct and indirect
contact) in accordance with EN 60204-1 is ensured (Electrical equipment of machines. General require
ments).
In the CPX system description (P.BE-CPX-SYS-…), read the information on power supply as
well as on the earthing measures to be carried out.
Note
In the event of damage caused by unauthorised manipulation or other than intended
use, the guarantee is invalidated and the manufacturer is not liable for damages.
1.2 Requirements for product use
 Make this documentation available to the design engineer, installer and personnel responsible for
commissioning the machine or system in which this product is used.
 Make sure that the specifications of the documentation are always complied with. Consider also the
documentation for other components and modules (e.g. CPX system description P.BE-CPX-SYS-…).
 Take into consideration the legal regulations applicable for the destination, as well as:
– Regulations and standards,
– Regulations of the testing organizations and insurers,
– National specifications.
1.2.1 Technical prerequisites
General conditions for the correct and safe use of the product, which must be observed at all times:
 Comply with the connection and environmental conditions specified in the technical data of the
product (èAppendix A.1) and of all connected components.
Only compliance with the limit values or load limits permits operation of the product in accordance
with the relevant safety regulations.
 Observe the instructions and warnings in this documentation.

1 Safety and requirements for product use
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 9
1.2.2 Qualification of the specialized personnel (requirements for the personnel)
This description is directed exclusively to technicians trained in control and automation technology,
who are experienced in:
– Installation, commissioning, programming and diagnostics of participants in the CC-Link fieldbus
system
– The applicable regulations for operating safety-engineered systems
– The applicable regulations for accident prevention and industrial safety
– The documentation for the product
1.2.3 Range of application and certifications
Standards and test values, which the product complies with and fulfils, can be found in the “Technical
data” section (èAppendix A.1). The product-relevant EU directives can be found in the declaration of
conformity.
Certificates and the declaration of conformity for this product are found on the Internet page
of Festo (èwww.festo.com).

2 Installation as function module F24
10 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
2 Installation as function module F24
The instructions and descriptions for installation in this chapter with exception of sec
tion 2.4.8 are valid also for the configuration as a function module F23.
For the function module F23, section 5.2.2 is valid instead of the section 2.4.8.
2.1 General instructions on installation
Warning
 Before carrying out installation and maintenance work, switch off the following:
– Compressed air supply
– Operating voltage supply for the electronics/sensors
– Load voltage supply for the outputs/valves
In this way, you can avoid
– Uncontrolled movements of loose tubing
– Accidental movements of the connected actuator technology
– Undefined switching states of the electronics
Caution
The CPX bus node for CC-Link contains electrostatically sensitive devices.
 Therefore, do not touch any components.
 Observe the handling specifications for electrostatically sensitive devices.
They will help you avoid damage to the electronics.
Note
Handle all modules and components with great care. Pay particular attention to the
following:
– Comply with the specified torques

2 Installation as function module F24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 11
2.2 Electrical connection and display components
The following connection and display components are found on the CPX bus node:
1Fieldbus status and CPX-specific LEDs
2Fieldbus connection (9-pin Sub-D socket)
3DIL switch cover
4Service interface for
handheld terminal (CPX-MMI) or
Festo Maintenance Tool (CPX-FMT)
23
1
Run PS
PM
SF
M
SD
RD
Error
4
Fig. 2.1 Connection and display components on the bus node

2 Installation as function module F24
12 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
2.3 Dismantling and mounting
The CPX bus node is installed on an interlinking block of the CPX terminal (èFig. 2.2).
Warning
Mounting/dismounting of the bus node must always take place in a de-energised
status.
 Disconnect the corresponding CPX terminal completely from the related voltage
supply or switch it off.
2.3.1 Dismantling
Dismantle the bus node as follows:
1. Loosen the 4 screws of the bus node with a
TORX®screwdriver size T10.
2. Pull the bus node carefully and without tilting
away from the contact rails of the interlinking
block.
1Bus node CPX-FB23-24
2Interlinking block
3Contact rails
4Screws
1
2
3
4
Fig. 2.2 Dismantling / mounting the bus node
Note
Always use the appropriate screws for the interlinking block (metal or plastic), depend
ent on the material the block is made of:
– For plastic interlinking blocks: self-tapping screws
– For metal interlinking blocks: screws with metric thread.
Both types of screws are enclosed the bus node is ordered as a single part.

2 Installation as function module F24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 13
2.3.2 Mounting
Mount the bus node as follows:
1. Check the seal and the sealing surface.
2. Place the bus node in the interlinking block. Make sure that the corresponding slots with the con
tacting terminals on the bottom of the bus node are above the contact rails.
3. Push the bus node carefully and without tilting into the interlinking block up to the stop.
4. Tighten the screws only by hand. Set the screws so that the self-cutting threads can be used.
5. Tighten the screws with a TORX®screwdriver size T10 with 0.9 ... 1.1 Nm torque.
2.4 Settings of the DIL switches on the bus node
Note
This section describes how the DIL switch is set in the configuration of the bus node as
function module F24 (support of CC-Link version 2.0).
In order to set the bus node, you must first remove the cover for the DIL switches.
Caution
The CPX bus node for CC-Link contains electrostatically sensitive devices.
 Therefore, do not touch any components.
 Observe the handling specifications for electrostatically sensitive devices.
They will help you avoid damage to the electronics.
2.4.1 Removing and attaching the DIL switch cover
You need a TORX®screwdriver size T10 to remove or attach the DIL switch cover.
Note
Observe the following notes when removing or attaching the DIL switch cover:
 Disconnect the power supply before removing the DIL switch cover.
 Make sure that the seal is seated correctly when attaching the cover!
 Tighten the two fastening screws at first by hand and then with max. 0.4 Nm.

2 Installation as function module F24
14 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
2.4.2 Arrangement of the DIL switches
There are 5 DIL switches available for configuring the bus node. They are located underneath the DIL
switch cover (èSection 2.4.1).
1DIL switch 1:
– Operating mode and baud rate
2DIL switch 1 and 2:
– Baud rate
3DIL switch 3:
– Function F24/F23
– CC-Link slave address
4DIL switch 4:
– Mapping optimisation
5DIL switch 5:
– HOLD/CLEAR
– System diagnostics
12 12
ON ON
12 34 56 78
ON
12 12
ON ON
1
2
3
4
5
Fig. 2.3 DIL switches in the bus node CPX-FB23-24 – function module F24
(additional information èSections 2.4.4 … 2.4.10)
2.4.3 Setting the DIL switches
1. Switch off the power supply.
2. Remove the DIL switch cover (èSection 2.4.1).
3. Carry out the required settings (èSection 2.4.4 … 2.4.10).
4. Attach the DIL switch cover again (èSection 2.4.1).
Note
Parameterisation via DIL switch settings is taken over only when the power supply is
switched on.

2 Installation as function module F24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 15
2.4.4 Setting the operating mode
You set the operating mode of the bus node with switch element 1.1 of DIL switch 1.
Operating mode Setting DIL switch 1
Remote I/O operating mode
All functions of the CPX terminal are con
trolled directly by the higher-order PLC/IPC.
The bus node undertakes the required con
nection to CC-Link.
1.1: OFF
(factory setting)
Not possible
The remote controller operating mode is
available only in the configuration as func
tion module F23. The remote I/O operating
mode must be set in the configuration as
function module F24.
1.1: ON
Tab. 2.1 Operating mode
Note
The setting of the operating mode with the DIL switch has priority over all other set
tings.
Setting of the DIL switch 1.1 to ON causes a change to the configuration as function
module F23, independent of the setting of DIL switch 3.8 (è2.4.6).

2 Installation as function module F24
16 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
2.4.5 Setting the baud rate
You can set the baud rate with the DIL switch elements 1.2 of the DIL switch 1 and the DIL switch ele
ment 2.1 and 2.2 of the DIL switch 2.
Baud rate Setting DIL switches 1.2 and 2
156 kBd 1.2: OFF
2.1: OFF
2.2: OFF
625 kBd 1.2: ON
2.1: OFF
2.2: OFF
2.5 MBd 1.2: OFF
2.1: ON
2.2: OFF
5 MBd 1.2: ON
2.1: ON
2.2: OFF
10 MBd 1.2: OFF
2.1: OFF
2.2: ON
(factory setting)
Switch position combinations that are not presented are impermissible.
Tab. 2.2 Baud rate
The maximum range per segment is dependent on the baud rate (èSection 2.5.2).

2 Installation as function module F24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 17
2.4.6 Configuration as function module F24 or F23
With the DIL DIL switch 3.8 of the DIL switch 3, the bus node can either be configured as function mod
ule F24 or as function module F23.
Function module Setting DIL switch 3
F24:
Supports CC-Link version 2.0
78
3.8: ON
(factory setting)
F23:
Supports CC-Link version 1.1
78
3.8: OFF
Tab. 2.3 Function module F24 or F23
The factory setting of the DIL switch 3.8 is dependent on the order of the bus node. If the
bus node is ordered as part of a CPX terminal, either the function module F24 or F23 can
be selected during the configuration of the CPX terminal.

2 Installation as function module F24
18 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
2.4.7 Setting the CC-Link slave address
The CC-Link slave address of the CPX terminal is set with DIL switch elements 3.1 to 3.7 of the DIL
switch 3.
CC-Link slave address Setting DIL switch 3 Decimal
Permitted addresses:
1 … 64
Factory setting: 1
12 34 56 78
3.7: 22x 10
3.6: 21x 10
3.5: 20x 10
3.4: 23
3.3: 22
3.2: 21
3.1: 20
= 40
= 20
= 10
= 8
= 4
= 2
= 1
Tab. 2.4 CC-Link slave address
Note
The CC-Link slave address set here refers to the first station occupied by the CPX termin
al in the fieldbus. Depending on the expansion of the CPX terminal and the resulting
required stations, additional slave addresses and/or stations are automatically as
signed by the CPX terminal, if necessary. CC-Link slave addresses may only be assigned
once per fieldbus line.
Example: address 05 Example: address 26
+ 22=4
12 34 56 78
–
–
–
–
–
+ 20=1
Address: 5
1234 5678
+ 22=4
–
–
–
–
+ 21=2
Address: 26
+ 21× 10= 20
Tab. 2.5 Examples of set addresses

2 Installation as function module F24
Festo – P.BE-CPX-FB23-24-EN – 1411b – English 19
On the following pages, you will find an overview of the setting the CC-Link slave addresses 1 … 64.
Address DIL switches Address DIL switches
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.1 3.2 3.3 3.4 3.5 3.6 3.7
1ON
OFF OFF OFF OFF OFF OFF
17 ON ON ON
OFF
ON
OFF OFF
2
OFF
ON
OFF OFF OFF OFF OFF
18
OFF OFF OFF
ON ON
OFF OFF
3ON ON
OFF OFF OFF OFF OFF
19 ON
OFF OFF
ON ON
OFF OFF
4
OFF OFF
ON
OFF OFF OFF OFF
20
OFF OFF OFF OFF OFF
ON
OFF
5ON
OFF
ON
OFF OFF OFF OFF
21 ON
OFF OFF OFF OFF
ON
OFF
6
OFF
ON ON
OFF OFF OFF OFF
22
OFF
ON
OFF OFF OFF
ON
OFF
7ON ON ON
OFF OFF OFF OFF
23 ON ON
OFF OFF OFF
ON
OFF
8
OFF OFF OFF
ON
OFF OFF OFF
24
OFF OFF
ON
OFF OFF
ON
OFF
9ON
OFF OFF
ON
OFF OFF OFF
25 ON
OFF
ON
OFF OFF
ON
OFF
10
OFF OFF OFF OFF
ON
OFF OFF
26
OFF
ON ON
OFF OFF
ON
OFF
11 ON
OFF OFF OFF
ON
OFF OFF
27 ON ON ON
OFF OFF
ON
OFF
12
OFF
ON
OFF OFF
ON
OFF OFF
28
OFF OFF OFF
ON
OFF
ON
OFF
13 ON ON
OFF OFF
ON
OFF OFF
29 ON
OFF OFF
ON
OFF
ON
OFF
14
OFF OFF
ON
OFF
ON
OFF OFF
30
OFF OFF OFF OFF
ON ON
OFF
15 ON
OFF
ON
OFF
ON
OFF OFF
31 ON
OFF OFF OFF
ON ON
OFF
16
OFF
ON ON
OFF
ON
OFF OFF
32
OFF
ON
OFF OFF
ON ON
OFF
Switch position combinations that are not presented are impermissible.
Tab. 2.6 Setting of the addresses 33 … 64: entry of the DIL switch

2 Installation as function module F24
20 Festo – P.BE-CPX-FB23-24-EN – 1411b – English
Address DIL switches Address DIL switches
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.1 3.2 3.3 3.4 3.5 3.6 3.7
33 ON ON
OFF OFF
ON ON
OFF
49 ON
OFF OFF
ON
OFF OFF
ON
34
OFF OFF
ON
OFF
ON ON
OFF
50
OFF OFF OFF OFF
ON
OFF
ON
35 ON
OFF
ON
OFF
ON ON
OFF
51 ON
OFF OFF OFF
ON
OFF
ON
36
OFF
ON ON
OFF
ON ON
OFF
52
OFF
ON
OFF OFF
ON
OFF
ON
37 ON ON ON
OFF
ON ON
OFF
53 ON ON
OFF OFF
ON
OFF
ON
38
OFF OFF OFF
ON ON ON
OFF
54
OFF OFF
ON
OFF
ON
OFF
ON
39 ON
OFF OFF
ON ON ON
OFF
55 ON
OFF
ON
OFF
ON
OFF
ON
40
OFF OFF OFF OFF OFF OFF OFF
56
OFF
ON ON
OFF
ON
OFF OFF
41 ON
OFF OFF OFF OFF OFF
ON 57 ON ON ON
OFF
ON
OFF
ON
42
OFF
ON
OFF OFF OFF OFF
ON 58
OFF OFF OFF
ON ON
OFF
ON
43 ON ON
OFF OFF OFF OFF
ON 59 ON
OFF OFF
ON ON
OFF
ON
44
OFF OFF
ON
OFF OFF OFF
ON 60
OFF OFF OFF OFF OFF
ON ON
45 ON
OFF
ON
OFF OFF OFF
ON 61 ON
OFF OFF OFF OFF
ON ON
46
OFF
ON ON
OFF OFF OFF
ON 62
OFF
ON
OFF OFF OFF
ON ON
47 ON ON ON
OFF OFF OFF
ON 63 ON ON
OFF OFF OFF
ON ON
48
OFF OFF OFF
ON
OFF OFF
ON 64
OFF OFF
ON
OFF OFF
ON ON
Switch position combinations that are not presented are impermissible.
Tab. 2.7 Setting of the addresses 1 … 32: entry of the DIL switch