Fromm P356.0001.01 User manual

SERVICE MANUAL
PNEUMATIC PLASTIC
STRAPPING TOOL
MODEL P356.0001.01
P356.0001.01se.en.fm/MAS/© 03.07
Manual for authorized dealers and service points

CONVERSION PARTS
1-8
1.2 CONVERSION PARTS
When converting strap thickness or strap width the following parts must be exchanged:
16 x
0.65-1.05 16 x 1.06 -1.35 19 x 0.40-0.64 19 x 0.65-1.05 19 x 1.06-1.35
Holder P32.1228 P35.3210 P32.1228 P32.1228 P35.3210
Holder P32.1229 P35.3209 P32.1229 P32.1229 P35.3209
Strap guide P32.1246 P35.3212 P32.1724 P32.1724 P35.3213
Gripper P32.1719 P35.3206 P32.1716 P32.1719 P35.3206
Gripper P32.1720 P35.3207 P32.1717 P32.1720 P35.3207
Gripper P32.1721 P35.3208 P32.1718 P32.1721 P35.3208
Strap stop P32.1722 P32.1722 P32.1723 P32.1723 P32.1723
Tensioning body P35.0143 P35.0144 P35.0143 P35.0143 P35.0144
Tensioning wheel P35.3203 P35.3203 P35.3202 P35.3203 P35.3203
Guide pin P35.3216 P35.3216 P35.3218 P35.3218 P35.3218
Guide pin P35.3217 P35.3217 P35.3219 P35.3219 P35.3219
Attention!
When converting tools always change the item number on the type label.
Replace following parts:
Type label N42.9147
2 x hammer head bolts N2.4902
Enclose the suitable operation manual with the tool after each conversi-
on.
(see paragraph Ordering manuals)

PERIODIC MAINTENANCE AND CONTROL
1-12
1.3.4 Glueing rules
Following parts have to be glued with LOCTITE 603:
The screws N1.2112 have to be glued additionally in the
planetary gear stage P35.0130 using LOCTITE 222.
Don’t clamp the planet shaft directly on the teeth when
loosening or tightening the screws N1.2112.
Planet shaft P35.3103
Tensioning body P35.3204/05
with the parallel pins N2.2189
Body P35.3101 with
swivel shaft P35.3102
and parallel pins N21.2101
P35.3102
N21.2101
Press in measure see
„Assembly information“
P35.3103
N2.2145
P35.3204/05
N2.2189
with the parallel pins N2.2145.
Clamp here
P35.0130
N1.2112

PERIODIC MAINTENANCE AND CONTROL
1-13
1.3.5 Lubrication rules
All bearing parts of the welding unit have to be cleaned and
lubricated with Klueber Isoflex Alltime SL2 grease during
each maintenance.
Lubrication interval:
At each maintenance or after 12 months at the latest.
All movable gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease.
Lubrication interval: At each maintenance or after 12 months at the latest.
All other parts have to be greased according to the explosion drawing.
Lubrication interval: At each maintenance or after 12 months at the latest.
1.3.6 Assembly information
Removing welding motor P35.0140:
- Take two screws M4 (e.g. N1.1936) and screw them into the existing thread holes.
- Pull out welding motor.
Installation welding motor
Pay attention that the dowel pin
N2.2403 is inserted into the correct
hole. (see drawing)
Bearing
welding unit
P32.1029
N3.1702 (6X)
P32.1027
P32.1511
P35.0140
N2.2403

PERIODIC MAINTENANCE AND CONTROL
1-14
Assembling position of the
shaft P35.3111
When installing the motor cell P35.0131 pay
attention to the correct position of the shaft
P35.3111. (see drawing)
Needle free wheeling:
Pay attention to the assembling direction of the
needle free wheeling N3.4509.
The sense of rotation is stamped at the front of
the free wheeling.
Swivel shaft:
When pressing in the swivel shaft P35.3102 the
dimension 45.2 mm must be observed (see drawing)
P35.3111
P35.0131
N3.4509
45.2 mm

PERIODIC MAINTENANCE AND CONTROL
1-15
Grippers:
When installing the grippers into the tensioning
body P35.3204/05 pay attention to the
direction of the teeth.(see drawing)
Elastomer Spring and Thrust Piece:
When assembling the motor cover P35.3110, pay
attention to the assembling direction of the spring
P35.2026 and the thrust piece P35.2027. (see drawing)
Thrust piece towards the motor.
Attach parts with grease on the motor cover!
The same assembling position is valid at the
welding motor too!
Vane:
If the minimum diameters (see drawing) are not
reached anymore, the vanes P35.3108 must be
exchanged.
P35.3204/05
Grippers
P35.3110
P35.2026
P35.2027
min. 8.2 mm
min. 43.2 mm
P35.3108

RECOMMENDED SPARE PARTS
1-16
Gear body:
When assembling or disassembling the
gear body (P35.3117) the sustaining ring
(P35.3116) of the turn off valve must be
pressed down.
The spring N2.5822 must be slightly lifted
up. (see drawing)
1.4 RECOMMENDED SPARE PARTS
Following spare parts are recommended for stock keeping:
Besides should be stocked the wearing parts of the different Types.
Stock only parts from tools that are in sale.
Item-No. Description Pieces per tool
N1.1305 Screw 2
N1.1813 Screw 6
N1.1820 Screw 2
N1.1904 Screw 2
N1.1909 Flat head screw 2
N1.1929 Screw 1
N1.1818 Screw 2
N1.1935 Flat head screw 4
N1.1936 Flat head screw 2
N1.6503 Safety washer 5
N1.6504 Safety washer 9
N1.6505 Safety washer 2
N2.1118 Security ring 1
N2.1121 Security ring 5
N2.1606 Spring ring 1
N3.1174 Ball bearing 2
N3.1702 Ball 6
N5.2702 Cover 2
P35.0145 End cover 1
P35.3116
P35.3117
N2.5822

ACCESSORY TOOLS
1-17
1.5 ACCESSORY TOOLS
* a) These tools are also included in the P320 tool set.
b) These tools are also included in the P321 tool set.
c) These tools are also included in the P350 tool set.
d) These tools are also included in the P355 tool set.
Item
number Field Use
N71.3235 *a,d F5 Press in and press out arbor for N3.4509/P35.3118
N71.3238 *a,d F3 Press in and press out pressure pad for N3.1159/P32.1037
N71.3239 *a,d F7 Press in arbor for N3.2347/P32.1510
N71.3240 *a,d F7 Press out arbor for N3.2347/P32.1510
N71.3241 *a,d F7 Press in and press out pressure pad for N3.2347/P32.1510
N71.3266 *b F8 Press out arbor for N3.2356/P35.3211
N71.3237 *a,b,d F3, F8 Press in and press out arbor for N3.1159/P32.1037
and for N3.2356/P35.3211
N71.3243 *a,d F6 Press in arbor for N3.1134, P32.1023/P35.3123
N71.3244 *a,d F6, F9 Press out arbor for N3.1134, P32.1023/P35.3123; P35.0140/P32.1023
N71.3245 *a,d F6, F8 Pressure pad for N3.1134, P32.1023/P35.3123; N3.2356/P35.3211
N71.3264 *a F1 Press in and press out arbor for N3.1157/P35.3103
N71.3247 *a,d F1 Press in and press out pressure pad for N3.1157/P35.3103
N71.3248 *a,d F4 Press in arbor for N3.3150/P35.3204 or P35.3205
N71.3268 *a F4 Press out pressure pad for N3.3150/P35.3204 or P35.3205
N71.3250 *a,d F2 Press in and press out arbor for N3.3172/P35.3101
N71.3254 *a,d F9 Press on arbor for P32.1023/P35.0140
N71.3267 *b F4 Press in arbor for N3.3150/P35.3204 or P35.3205
N71.3278 F5 Press in and press out pressure pad for N3.4509/P35.3118
N71.3274 *d F11,F12,
F13 Hook for exhaust ring P35.2005, P35.3129/P35.3101; P35.2059 and P35.3142/P35.3141
N71.3281 *d F9 Press on pressure pad for P32.1023/P35.0140
N71.3276*dF10 Pressure pad for P35.3138 resp. P35.3106/P35.2023, N3.1174
N71.3277*dF10 Thrust piecefor P35.3138resp. P35.3106/P35.2023, N3.1174
N71.3280 *d F9 Press out pressure pad for P32.1023/P35.0140
N71.3214 *c F14 Hook for throttle seat P35.2057/P35.3141
-- -- For the slotted round nut N1.5602 take a commercially face spanner

ACCESSORY TOOLS
1-18
1.5.1 Use of accessory tools
Accessory tools should only be used with the suitable arbor press
N7.5108 in order to avoid a tilt of the pressed in parts.
Additional a retainer (N7.3215) is necessary.
Part Disassembly Assembly
N3.1157/
P35.3103
F1
N3.3172/
P35.3101
F2
N7.5108
N7.3215
N71.3264
N71.3247
N3.1157
P35.3103
N71.3250
N3.3172 P35.3101

ACCESSORY TOOLS
1-19
N3.1159/
P32.1037
F3
N3.3150/
P35.3204
or
P35.3205
F4
N3.4509/
P35.3118
F5
Part Disassembly Assembly
N71.3237
N71.3238
N3.1159
P32.1037
N71.3267
N71.3268
N71.3248
N3.3150
P35.3204/05
A
A
N71.3235
N71.3278
N3.4509*
P35.3118
*Assembling position
see „Assembly information“

ACCESSORY TOOLS
1-20
P32.1023/
N3.1134/
P35.3123
F6
N3.2347/
P32.1510
F7
N3.2356/
P35.3211
F8
Part Disassembly Assembly
N71.3244
N71.3245
N71.3243
P35.3123
N3.1134
P32.1023
N71.3240
N71.3241
N71.3239
P32.1510
N3.2347
The seal of the
needle bushing
(N3.2347) has
to face to the
outside.
N71.3266
N71.3245
N3.2356
P35.3211
N71.3237

ACCESSORY TOOLS
1-21
P32.1023/
P35.0140
F9
Part Disassembly Assembly
Picture 1
Picture 2
P32.1023
P35.0140
N71.3254
N71.3281
N71.3244
N71.3280
N71.3255

ACCESSORY TOOLS
1-22
Part Disassembly Assembly
P35.2023/
N3.1174/
P35.3138
bzw.
P35.3106
F10
Commercially
available Puller.
N71.3277
P35.3138
P35.2023
N3.1174
N71.3276
0,03 mm
The distance between rotor (P35.3138
P35.3106
resp. P35.3106) and end plate (P35.2023)
should be 0,03 mm

ACCESSORY TOOLS
1-23
Proceeding for valve disassembling:
• Press clip together and insert it into the hole, until it engages in the exhaust ring
• Insert coupler pull out exhaust ring Attention!
When disassembling the valves don’t damage the ball seat.
Part Disassembly
P35.2005/
P35.3129
P35.3101
F11
Picture 2
N71.3274
Coupler
Clip
Picture 1
Ball seat
Hook in here
P35.3101
P35.2005
P35.3129

ACCESSORY TOOLS
1-24
P35.2059/
P35.3141
F12
P35.3142/
P35.3141
F13
Disassembly with N71.3274
Part Disassembly
N71.3274
P35.2059
P35.3141
Hook in here
P35.3142
P35.3141
Hook in here

ORDERING SPARE PARTS
1-25
1.6 ORDERING SPARE PARTS
On principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version
number of the tool and the spare parts list are the same.
Type dependent spare parts should be ordered as follows:
Ordering example
Ordering a tensioning wheel:
• Take item numbers of the tensioning wheel from drawing (P35.3202/03)
• Find out the tool type in which the tensioning wheel should be assembled (e.g. 49.0363)
• Find out the item number of the needed tensioning wheel by using the type dependent spare
parts lists (for type 49.0363, it is tensioning wheel P35.3203)
Order as follows if 10 tensioning wheels are needed:
P35.3203 Tensioning wheel 10 pcs.
1.6.1 Ordering manuals
When converting tools make sure that the used manual has still validity.
If tools change their item number because of the conversion (see chart of types) the adequate manual must
be ordered as follows.
P35.2057/
P35.3141
F14
Part Disassembly
P35.2057
N71.3214
P35.3141
Hook in here

2-1
P356.0001.01se.z
A1
B
C
D
23456
 Mobil Velocite No. 6
 Mobilux EP2
 Molykote BR2 plus
 Klüber Isoflex Alltime SL2
 Klüber Isoflex NBU 15
 Loctite 603
 Loctite 222
 Orientation
P35.0131 N3.1174
N3.1174
P35.3109
P35.3107
N2.2403
N2.2402
5x P35.2022 
5x P35.2022 
5x P35.3108 
P35.3106
P35.2023
N6.6237 
P35.2027
P35.2026 
P35.3110
N1.1818
P35.3101
P35.0129
N21.2101
N3.1172
N3.1172
P35.3201 
N3.2107 
P32.1712 
P35.3202/03 
P35.3211
N3.2356
P32.1246/1724
N21.2102
N1.2216
P35.0145
P35.0128
N4.9159
N2.4902
N1.6503
N1.1904
N1.1925
N1.6504
N3.3172
P32.1050 
P32.1216
N2.3342
P35.3102 
N2.2189
N1.6505
N1.1909 N1.2216
N2.5823
P32.1722/23
P35.3204/05
N3.3150
P32.1229/P35.3209
P32.1228/P35.3210
P32.1717/20/P35.3207
P32.1718/21/P35.3208
P32.1719/16
P35.3212/13
P35.3206
P35.0143/44

2-2 P356.0001.
A7
B
C
D
8 9 10 11 12
 Mobil Velocite No. 6
 Mobilux EP2
 Molykote BR2 plus
 Klüber Isoflex Alltime SL2
 Klüber Isoflex NBU 15
 Loctite 603
 Loctite 222
 Orientation
P35.0128
P35.0133 N6.6235 
P35.2032 
N6.6235 
N6.6268 
N6.6163 
P35.2031 
P35.2029 
P35.0134
P35.3113 
N3.1160
N3.1178
P35.3112 
N2.1610
N1.2112 
P35.3105
P35.3104 
N3.2105
P35.0130
P35.0132
N2.2145 
P35.3103 
N3.1157
N5.2702
P35.3111
N2.1805
N1.6344
N2.5822
P32.1051
P35.3101
P35.3116
N6.6121 
N6.6211 
N6.6211 
N6.6121 
N6.6211 
N6.6121 
N2.5291 
P35.3115 
P35.3114 
P35.3114 
N21.2108
P35.0135
P32.1011
N6.6282 
N1.6331
N1.6331
N3.4509
P35.3118
P35.3119
N6.6244 
P35.3120
(N3.3174)
N2.5259 
N3.1702
P35.2038
P35.1344 
N1.3128
N1.6504
N1.1936
N1.1935
P35.3117

2-3
P356.0001.01se.z
A13
B
C
D
14 15 16 17 18
 Mobil Velocite No. 6
 Mobilux EP2
 Molykote BR2 plus
 Klüber Isoflex Alltime SL2
 Klüber Isoflex NBU 15
 Loctite 603
 Loctite 222
 Orientation P35.0128
P35.0137
P35.0137
N1.6331 
N3.1159 
P32.1037 
N1.6331 
N2.2190
P35.3121 
N2.2485
P35.2009
P35.2008
P32.1012 
P32.1023 
N3.1134
P35.3123
N3.2347
P32.1510 
N3.2347
N3.1134
P35.0136
P35.0149
P35.0146
N1.1553
N1.6504
P35.3223
N2.1121
P32.1251
P35.3220
N2.2193
P35.3215
P35.3221
P32.1210
P32.1210
P32.1710
N2.5178
P35.3217/19
P35.3216/18
P35.3222
N1.6503
N1.1945
N1.1929
N41.9127
N2.5282
P35.3214
P32.1029
P32.1027 
6x N3.1702 
P32.1511
P32.1035 
N2.1121
N2.1121
P32.1035 
P32.1032
P32.1028 
N2.2187
N2.2110
N1.6504
P35.3127
P35.3128
P32.1011
P35.3101
N6.5693
P35.2065
N6.6280
N6.6280
N6.6117
P35.3129
P35.3130
N3.1711 
N2.5219
P35.2005 
P35.3132 
N2.5152 
P35.3133 
P35.3131
P35.3135 
P35.3134 
P35.3136
N1.1820
N2.5157
P35.3124
N2.5276
N6.3407
N1.5602
N61.6206
P35.3126
N1.1818 N42.9147
N41.9129
N2.4902
P35.0138
N1.1305 

2-4 P356.0001.
A19
B
C
D
20 21 22 23 24
 Mobil Velocite No. 6
 Mobilux EP2
 Molykote BR2 plus
 Klüber Isoflex Alltime SL2
 Klüber Isoflex NBU 15
 Loctite 603
 Loctite 222
 Orientation
P35.0139
P35.0140
P35.0141
P35.0142
P35.3101
N1.1813
N2.1118
P32.1212
P35.3137
P35.2064
N2.1606
P35.2026
P35.2027
N3.1174
P35.2023
N2.2402
P35.3107
5x P35.2022 
5x P35.3108 
5x P35.2022 
P35.3138
N3.1174
P35.3109
N2.2403
P32.1023
N2.2101
P35.2043
N2.1613
N2.5176
P35.2045
N6.6121
N6.6211
P35.2046 
N6.6211
N6.6211
P35.2045
N6.6121
N6.6121 P35.3139
N2.1613
P35.3140
N2.2114
P35.3157
N6.6117
P35.3144
N6.6117
N2.5292
N6.6185
P35.3155
P35.3156
N6.6291
N6.6291
P35.3158
N6.6211
P35.3154
N6.6211
N6.6117
P35.2055
N6.6211
N6.6117
P35.3153
P35.3152
N6.6147
P35.3151
N6.6211
N6.6117
N2.5281
P35.3150
N6.6211
N6.6117
P35.3149
N6.6298