GEM R563 User manual

GEMÜ R563
Motorized control valve
Operating instructions
EN
further information
webcode: GW-R563

All rights including copyrights or industrial property rights are expressly reserved.
Keep the document for future reference.
© GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG
17.07.2020
www.gemu-group.com2 / 53GEMÜ R563

Contents
1 General information .................................................. 4
1.1 Information ......................................................... 4
1.2 Symbols used ..................................................... 4
1.3 LED symbols ....................................................... 4
1.4 Definition of terms ............................................. 4
1.5 Warning notes .................................................... 4
2 Safety information .................................................... 5
3 Product description ................................................... 5
4 GEMÜ CONEXO ......................................................... 6
5 Correct use ............................................................... 6
6 Order data ................................................................. 7
7 Technical data .......................................................... 8
8 Dimensions ............................................................... 13
9 Manufacturer's information ....................................... 15
9.1 Delivery ............................................................... 15
9.2 Packaging ........................................................... 15
9.3 Transport ............................................................ 15
9.4 Storage ............................................................... 15
10 Installation in piping .................................................. 15
10.1 Preparing for installation ................................... 15
10.2 Installation position ........................................... 16
10.3 Installation with threaded sockets .................... 16
10.4 Installation with union ends with insert
(socket) ............................................................... 16
11 Electrical connection ................................................. 17
12 Specific data IO-Link (pin 6) ...................................... 19
12.1 Operation on IO-Link .......................................... 19
12.2 Process data ....................................................... 22
12.3 Parameter overview ........................................... 23
12.4 Parameter ........................................................... 27
12.5 Events ................................................................. 44
13 Operation .................................................................. 46
13.1 Initialization ........................................................ 46
13.2 Manual override .................................................. 46
14 Inspection and maintenance ...................................... 47
14.1 Spare parts ......................................................... 47
15 Troubleshooting ........................................................ 48
16 Removal from piping ................................................. 50
17 Disposal .................................................................... 50
18 Returns ..................................................................... 50
19 Declaration of conformity according to 2014/68/EU
(Pressure Equipment Directive) ................................. 51
20 Declaration of conformity according to 2014/30/EU
(EMC Directive) ......................................................... 52
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www.gemu-group.com4 / 53GEMÜ R563
1 General information
1 General information
1.1 Information
– The descriptions and instructions apply to the stand-
ard versions. For special versions not described in this
document the basic information contained herein ap-
plies in combination with any additional special docu-
mentation.
– Correct installation, operation, maintenance and repair
work ensure faultless operation of the product.
– Should there be any doubts or misunderstandings, the
German version is the authoritative document.
– Contact us at the address on the last page for staff
training information.
1.2 Symbols used
The following symbols are used in this document:
Symbol Meaning
Tasks to be performed
Response(s) to tasks
– Lists
1.3 LED symbols
The following LED symbols are used in the documentation:
Symbol LED conditions
Off
Lit (on)
Flashing
1.4 Definition of terms
Working medium
The medium that flows through the GEMÜ product.
1.5 Warning notes
Wherever possible, warning notes are organised according to
the following scheme:
SIGNAL WORD
Type and source of the danger
Possible
symbol for the
specific
danger
Possible consequences of non-observance.
Measures for avoiding danger.
Warning notes are always marked with a signal word and
sometimes also with a symbol for the specific danger.
The following signal words and danger levels are used:
DANGER
Imminent danger!
▶Non-observance can cause death or
severe injury.
WARNING
Potentially dangerous situation!
▶Non-observance can cause death or
severe injury.
CAUTION
Potentially dangerous situation!
▶Non-observance can cause moderate
to light injury.
NOTICE
Potentially dangerous situation!
▶Non-observance can cause damage to
property.
The following symbols for the specific dangers can be used
within a warning note:
Symbol Meaning
Danger of explosion
Corrosive chemicals!
Hot plant components!
Replacement of spare parts

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2 Safety information
The safety information in this document refers only to an in-
dividual product. Potentially dangerous conditions can arise
in combination with other plant components, which need to
be considered on the basis of a risk analysis. The operator is
responsible for the production of the risk analysis and for
compliance with the resulting precautionary measures and
regional safety regulations.
The document contains fundamental safety information that
must be observed during commissioning, operation and
maintenance. Non-compliance with these instructions may
cause:
– Personal hazard due to electrical, mechanical and
chemical effects.
– Hazard to nearby equipment.
– Failure of important functions.
– Hazard to the environment due to the leakage of dan-
gerous materials.
The safety information does not take into account:
– Unexpected incidents and events, which may occur
during installation, operation and maintenance.
– Local safety regulations which must be adhered to by
the operator and by any additional installation person-
nel.
Prior to commissioning:
1. Transport and store the product correctly.
2. Do not paint the bolts and plastic parts of the product.
3. Carry out installation and commissioning using trained
personnel.
4. Provide adequate training for installation and operating
personnel.
5. Ensure that the contents of the document have been fully
understood by the responsible personnel.
6. Define the areas of responsibility.
7. Observe the safety data sheets.
8. Observe the safety regulations for the media used.
During operation:
9. Keep this document available at the place of use.
10. Observe the safety information.
11. Operate the product in accordance with this document.
12. Operate the product in accordance with the specifica-
tions.
13. Maintain the product correctly.
14. Do not carry out any maintenance work and repairs not
described in this document without consulting the manu-
facturer first.
In cases of uncertainty:
15. Consult the nearest GEMÜ sales office.
3 Product description
3.1 Construction
1
6
5
3
2
4
7
Item Name Materials
1 Optical position
indicator
PA 12
2 Manual override
3 Actuator top with LED
display
Polyamide, 50% glass
fibre
4 Actuator base Polyamide, 50% glass
fibre
5 Electrical connections
6 Distance piece with leak
detection hole
7 Valve body PVC-U, grey / regulating
cone PEEK
PVDF / regulating cone
PEEK
3 Product description

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4 GEMÜ CONEXO
3.2 LED displays
3.2.1 Status LEDs
LED Colour Function
Standard Inversed 1)
Power/fault green green Operating
indication/
communication
status
red red
Open orange green Process valve in
OPEN position
Error red red Error
Closed green orange Process valve in
CLOSED position
1) Inversed representation of the OPEN and CLOSED LEDs, ad-
justable via IO-Link
3.2.2 LED conditions
Status
process
valve
Power/
fault
Open Error Closed
OPEN po-
sition
CLOSED
position
Position
unknown
Initializa-
tion Open and Closed flash
alternately
LED conditions
lit (on) flashes off
3.3 Description
The GEMÜ R563 2/2-way straight seat control valve has a
body with an integrated control mechanism. The GEMÜ R563
valve was specially developed for controlling small quantities
and allows flow rates from 63 l/h to 3300 l/h. The valve will
be available with a positioner for a 0/4-20 mA or 0-10 V input
signal and can also be configured to a fail-safe position by
using an emergency power supply module. Additional func-
tions can be adapted via the IO-Link interface. The self-lock-
ing actuator holds its position in a stable manner when idle
and in the event of power supply failure.
3.4 Function
The product controls or regulates (depending on version) a
flowing medium by being closed or opened by a motorized
actuator.
The product is equipped as standard with a mechanical posi-
tion indicator as well as an electrical position and status in-
dicator.
4 GEMÜ CONEXO
Order with CONEXO
GEMÜ CONEXO must be ordered separately with the ordering
option "CONEXO" (see order data).
For electronic identification purposes, each replaceable com-
ponent contained in the product is equipped with an RFID
chip (1). Where you can find the RFID chip differs from
product to product.
1
Actuator RFID chip
The CONEXO pen helps read out information stored in these
RFID chips. The CONEXO app or CONEXO portal is required to
view this information.
5 Correct use
DANGER
Danger of explosion
▶Risk of death or severe injury.
●Do not use the product in potentially
explosive zones.
WARNING
Improper use of the product
▶Risk of severe injury or death.
▶Manufacturer liability and guarantee will be void.
●Only use the product in accordance with the operating
conditions specified in the contract documentation and
in this document.
The product is designed for installation in piping systems
and for controlling a working medium.
The product is not intended for use in potentially explosive
areas.
●Use the product in accordance with the technical data.

6 Order data
The order data provide an overview of standard configurations.
Please check the availability before ordering. Other configurations available on request.
Order codes
1 Type Code
Control valve, motorized,
eSyStep
R563
2 DN Code
DN 3 3
DN 6 6
DN 10 10
DN 15 15
3 Body configuration Code
2/2-way body D
4 Connection type Code
Threaded socket DIN ISO 228 1
Union end with insert (socket) - DIN 7
5 Valve body material Code
PVC-U, grey / regulating cone PEEK 1
PVDF / regulating cone PEEK 20
6 Seal material Code
FPM 4
EPDM 14
7 Voltage/frequency Code
24 V DC C1
8 Control module Code
Positioner S0
8 Continuation of Control module Code
Positioner, configured for emergency power
supply module (NC)
S5
Positioner, configured for emergency power
supply module (NO)
S6
9 Control characteristic Code
Regulating cone, equal-percentage A
Regulating cone, equal-percentage B
Regulating cone, equal-percentage C
Regulating cone, linear D
Regulating cone, linear E
10 Kv value Code
63 l/h 63
160 l/h 160
1000 l/h 1000
1600 l/h 1600
2500 l/h 2500
3300 l/h 3300
11 Actuator version Code
Actuator size 0 0A
12 CONEXO Code
without
Integrated RFID chip for electronic identification
and traceability
C
Order example
1 Type
2 DN 10 DN 10
3 Body configuration D 2/2-way body
4 Connection type 1 Threaded socket DIN ISO 228
5 Valve body material 1 PVC-U, grey / regulating cone PEEK
6 Seal material 14 EPDM
7 Voltage/frequency C1 24 V DC
8 Control module S0 Positioner
9 Control characteristic B Regulating cone, equal-percentage
10 Kv value 63 63 l/h
11 Actuator version 0A Actuator size 0
12 CONEXO C Integrated RFID chip for electronic identification and traceability
6 Order data
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7 Technical data
7.1 Medium
Working medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and
chemical properties of the body and seal material.
7.2 Temperature
Media temperature: 0 to 80 °C
Ambient temperature: 0 to 60 °C (code S0, S5, S6)*
* depending on version and/or operating parameters (see chapter Duty cycle and service life)
Storage temperature: 0 to 40 °C
7.3 Pressure
Operating pressure: 0 to 6 bar
All pressures are gauge pressures.
Pressure/temperature
correlation:
Valve body material Temperature in °C (valve body)
Materials Code -10 ±0 5 10 20 25 30 40 50 60 70 80
PVC-U 1 - - - 6.0 6.0 6.0 4.8 3.6 2.1 0.9 - -
PVDF 20 6.0 6.0 6.0 6.0 6.0 6.0 5.4 4.8 4.3 3.8 3.2 2.8
Permissible operating pressure in bar
The pressure rating (PN) depends on the connection code.
Data for extended temperature ranges on request. Please note that the ambient temperature and media tem-
perature generate a combined temperature at the valve body which must not exceed the above values.
Leakage rate: Seat seal Standard Test procedure Leakage rate Test medium
PEEK, PVC, PVDF DIN EN 60534-4 1 IV Air
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7 Technical data

Kv values: Characteristics DN 3 (seat) Characteristics DN 6 (seat)
160
140
120
100
80
60
40
20
0
012345
A
DCB
Stroke [mm]
Kv value [l/h]
012345
800
700
600
500
400
300
200
100
0
A
D
C
B
E
Stroke [mm]
Kv value [l/h]
Characteristic Kv values DN 3 Kv values DN 6
A 63 250
B 100 400
C 160 630
D 100 250
E - 630
Kv values in l/h
Characteristics DN 10 (seat) Characteristics DN 15 (seat)
Stroke [mm]
Kv value [l/h]
012345
1600
1400
1200
1000
800
600
400
200
0
A
D
B
Stroke [mm]
Kv value [l/h]
012345
4000
3500
3000
2500
2000
1500
1000
500
0
A
D
B
Characteristic Kv values DN 10 Kv values DN 15
A 1000 2500
B 1600 3300
D 1600 3300
Kv values in l/h
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7 Technical data

7.4 Product conformities
Machinery Directive: 2006/42/EU
EMC Directive: 2014/30/EU
Interference resistance: DIN EN 61000-6-2
DIN EN 61326-1 (industrial processes)
Interference emission: DIN EN 61000-6-4 (Sep. 2011)
Interference emission class: Class A
Interference emission group: Group 1
7.5 Mechanical data
Protection class: IP 65 acc. to EN 60529
Actuating speed: Max. 3 mm/s
Stroke: 5 mm
Weight: Valve body
Connection types
code
Material
code
Weight
1 1 0.1
1 20 0.13
7 1 0.13
Weights in kg
7.6 Duty cycle and service life
Service life: Control operation - Class C according to EN 15714-2 (1,800,000 starts and 1200 starts per hour).
Open/Close duty - At least 500,000 switching cycles at room temperature and permissible duty
cycle.
Duty cycle: Control module Positioner (code S0, S5, S6), Open/Close duty
0 10 20 30 40 50 60 70
0
10
20
30
40
50
60
70
80
90
100
Duty cycle [%]
Ambient temperature [°C]
NOTICE
▶The specified characteristics and values apply to the factory setting.
▶With reduced forces, higher duty cycles and/or higher ambient temperatures are possible. At higher force settings the duty
cycle and/or ambient temperature is reduced.
▶IO-Link: Index 0x90 - Subindex 2 - Force
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7 Technical data