Hioki BT3564 User manual

BT3564
Instruction Manual
BATTERY HiTESTER
EN
Oct. 2020 Revised edition 2
BT3564A961-02 20-10H
Be sure to read this manual before using the instrument. p.3
When using the instrument for the
rst time Troubleshooting
Names and Functions of Parts p.9 Maintenance and Service p.173
Measurement p.21 Troubleshooting p.173
Error Indication p.175
HIOKI BT3564A961-02

HIOKI BT3564A961-02

Contents
i
Contents
Introduction.................................................................................1
Verifying Package Contents .......................................................2
Safety Notes...............................................................................3
Usage Notes...............................................................................4
Chapter 1
Overview ___________________________________ 7
1.1 Product Overview ................................................................7
1.2 Features ..............................................................................8
1.3 Names and Functions of Parts ............................................9
1.4 Menu Display Sequence (SHIFT > ENTER) .....................13
1.5 Measurement Flowchart ...................................................14
Chapter 2
Measurement Preparations___________________ 15
2.1 Preparation Flowchart .......................................................15
2.2 Connecting the Power Cord.............................................. 16
2.3 Connecting the Optional Test Leads................................. 17
2.4 Turning the Power On and Off ..........................................18
2.5 Selecting the Line Frequency ...........................................20
Chapter 3
Measurement ______________________________ 21
3.1 Pre-Operation Inspection ..................................................21
3.2 Basic Measurement Example ...........................................22
3.3 Selecting Measurement Mode ..........................................26
3.4 Setting Measurement Range ............................................27
Resistance measurement range ......................................... 27
Voltage measurement range............................................... 28
Auto-Ranging ...................................................................... 29
3.5 Setting Sampling Rate ......................................................30
3.6 Zero-Adjust Function .........................................................30
Wiring Method for Zero-Adjustment .................................... 30
Executing Zero-Adjustment................................................. 31
3.7 Displaying Measurement Results .....................................35
Measurement Fault Detection............................................. 36
Overflow Display ................................................................. 37
BT3564A961-02
HIOKI BT3564A961-02

Contents
ii
Chapter 4
Applied Measurement _______________________39
4.1 Comparator Function ........................................................ 40
Comparator Setting Example 1
(Upper and Lower Threshold Judgment)........................... 41
Comparator Setting Example 2
(Reference Value and Tolerance Judgment)...................... 45
Comparator Judgment Beeper Setting ............................... 50
Comparator Mode Setting .................................................. 50
Comparator Threshold Method Selection........................... 51
Upper and Lower Thresholds Setting
(by Reference Value and Tolerance).................................. 52
Configuring the Absolute Value Judgment Function
(Voltage) ............................................................................. 53
Enabling and Disabling the Comparator Function .............. 54
Comparator Judgment Results........................................... 55
Switching Between Measurement Value and Comparator
Setting Displays .................................................................. 56
4.2 Trigger Function ................................................................ 57
Trigger Source Settings...................................................... 57
Trigger Delay Settings ........................................................ 58
4.3 Averaging Function ........................................................... 59
4.4 Statistical Calculation Functions ....................................... 60
4.5 Memory Function .............................................................. 64
4.6 Key-Lock Function ............................................................ 66
4.7 Panel Save Function ......................................................... 67
4.8 Panel Load Function ......................................................... 68
4.9 Self-Calibration ................................................................. 69
4.10 Measurement Value Output Function ............................... 70
4.11 Key Beeper Setting ........................................................... 71
4.12 Reset Function .................................................................. 72
Chapter 5
External Control (EXT I/O) ____________________75
5.1 Overview........................................................................... 75
5.2 Signal Descriptions ........................................................... 76
Pinout ................................................................................. 76
Input Signals....................................................................... 77
Output Signals .................................................................... 78
ERR Output ........................................................................ 79
Instrument Settings............................................................. 80
5.3 Timing Chart ..................................................................... 81
5.4 Internal Circuitry ................................................................ 83
Electrical Specifications...................................................... 84
Connection Examples......................................................... 84
5.5 External Control Q&A ....................................................... 86
HIOKI BT3564A961-02

Contents
iii
Chapter 6
Printing ___________________________________ 87
6.1 Connecting the Printer ......................................................87
Connecting the PRINTER to the Instrument ....................... 88
6.2 Selecting the Interface ......................................................89
6.3 Printing ..............................................................................90
Chapter 7
Analog Output _____________________________ 93
7.1 Connecting Analog Output ................................................93
7.2 Analog Output Specifications ............................................94
Chapter 8
RS-232C/GP-IB Interfaces ____________________ 95
8.1 Overview and Features .....................................................96
8.2 Specifications ....................................................................97
RS-232C Specifications ...................................................... 97
GP-IB Specifications ........................................................... 97
8.3 Selecting the Connections and Protocol ..........................98
Attaching the Connector...................................................... 98
Selecting the Communication Conditions ......................... 100
8.4 Communication Methods ................................................101
Message Format ............................................................... 101
Output Queue and Input Buffer......................................... 105
Status Byte Register ......................................................... 106
Event Registers................................................................. 108
Initialization Items.............................................................. 111
Local Function................................................................... 111
8.5 Message List ...................................................................112
Standard Commands ........................................................ 112
Device-Specific Commands .............................................. 113
8.6 Message Reference ........................................................118
Standard Commands ........................................................ 119
Device-Specific Commands .............................................. 123
Measurement Value Formats............................................ 151
Compatible Command with the Model 3560 AC m
HiTESTER......................................................................... 152
8.7 Basic Data Importing Methods ........................................157
8.8 Sample Programs ...........................................................158
To be prepared in Visual Studio®2017............................. 158
Creation Procedure (Visual Basic®2017)......................... 158
Sample Programs (Visual Basic®2017) ........................... 160
Sample Programs (Visual C#®2017) ............................... 162
HIOKI BT3564A961-02

Contents
iv
Chapter 9
Specifications _____________________________ 165
9.1 General Specifications .................................................... 165
9.2 Basic Specifications ........................................................ 166
9.3 Accuracy ......................................................................... 168
9.4 Functions ........................................................................ 170
9.5 External Interfaces .......................................................... 172
Chapter 10
Maintenance and Service ___________________ 173
10.1 Troubleshooting .............................................................. 173
10.2 Cleaning .......................................................................... 175
10.3 Error Indication ............................................................... 175
Appendix ________________________________ A 1
Appendix 1 Precautions for Making Custom Test Leads ...............A 1
Appendix 2 AC Four-terminal Method ............................................A 4
Appendix 3 Measurement values when using four-terminal
measurement (Differences in measurement values
due to measurement leads used)................................A 5
Appendix 4 Synchronous Detection System ..................................A 6
Appendix 5 Configuration and Extension of the Test Leads ..........A 7
Appendix 6 Effect of Eddy Currents ...............................................A 8
Appendix 7 Calibration Procedure..................................................A 9
Appendix 8 Zero Adjustment........................................................A 10
Appendix 9 Test Lead Options .....................................................A 15
Appendix 10 Rack Mounting .........................................................A 17
Appendix 11 Dimensional Diagram...............................................A 19
Index ________________________________Index 1
HIOKI BT3564A961-02

Introduction
1
Thank you for purchasing the Hioki Model BT3564 Battery HiTester. To obtain
maximum performance from the instrument, please read this manual first, and
keep it handy for future reference.
Be sure to also read the separate document "Operating Precautions" before use.
Target audience
This manual has been written for use by individuals who use the product in ques-
tion or who teach others to do so. It is assumed that the reader possesses basic
electrical knowledge (equivalent to that of someone who graduated from the
electrical program at a technical high school).
Trademarks
Microsoft, Windows, Visual Studio, Visual Basic, and Visual C# are either regis-
tered trademarks or trademarks of Microsoft Corporation in the United States
and other countries.
Introduction
HIOKI BT3564A961-02

Verifying Package Contents
2
When you receive the instrument, inspect it carefully to ensure that no damage
occurred during shipping. In particular, check the accessories, panel switches,
and connectors. If damage is evident, or if it fails to operate according to the
specifications, contact your authorized Hioki distributor or reseller.
Use the original packing materials when transporting the instrument, if possible.
Confirm that these contents are provided. (One each)
Options
The following options are available for the instrument. Contact your authorized
Hioki distributor or reseller when ordering.
The options are subject to change. Visit our website for updated information.
*Model L2110 Pin Type Lead (1000 V DC or less)
*Model L2100 Pin Type Lead (1000 V DC or less)
*Model L2107 Clip Type Leads (60 V DC or less)
*Model 9453 Four Terminal Lead (60 V DC or less)
*Model 9467 Large Clip Type Lead (50 V DC or less)
*Model 9770 Pin Type Lead (60 V DC or less)
*Model 9771 Pin Type Lead (60 V DC or less)
*Model Z5038 0 ADJ Board (for the L2100, L2110)
*Model 9637 RS-232C Cable (9pin-9pin/cross cable, 1.8 m)
*Model 9151-02 GP-IB Connector Cable (2 m)
Verifying Package Contents
Model BT3564 Battery HiTester
Power Cord
Instruction Manual
(This document)
Operating Precautions
(0990A903)
HIOKI BT3564A961-02

Safety Notes
3
This manual contains information and warnings essential for safe operation of
the instrument and for maintaining it in safe operating condition. Before using it,
be sure to carefully read the following safety precautions.
Screen display
The screen of this instrument displays characters in the following manner.
Accuracy
We define measurement tolerances in terms of f.s. (full scale), rdg. (reading) and
dgt. (digit) values, with the following meanings:
Safety Notes
In the manual, the symbol indicates particularly important information that
the user should read before using the instrument.
The symbol printed on the instrument indicates that the user should refer
to a corresponding topic in the manual (marked with the symbol) before
using the relevant function.
Indicates a prohibited action.
.p) Indicates the location of reference information.
Indicates quick references for operation and remedies for troubleshooting.
*Indicates that descriptive information is provided below.
f.s. (maximum display value)
The maximum displayable value. This is usually the name of the currently
selected range.
rdg. (reading or displayed value)
The value currently being measured and indicated on the measuring instrument.
dgt. (resolution)
The smallest displayable unit on a digital measuring instrument, i.e., the input
value that causes the digital display to show a "1" as the least-significant digit.
HIOKI BT3564A961-02

Usage Notes
4
Follow these precautions to ensure safe operation and to obtain the full benefits
of the various functions.
Installation Precautions
• The instrument should be operated only with the bottom downwards.
• Do not place the instrument on an unstable or slanted surface.
Usage Notes
To avoid electric shock, do not remove the instrument's case. The internal com-
ponents of the instrument carry high voltages and may become very hot during
operation.
Avoid using near electrically noisy devices, as the noise may impinge upon the
test object and cause unreliable measurements.
The instrument can be used with the stand. (p.12)
It can also be rack-mounted. Appendix (p.A17)
50 mm or more 10 mm or more
Rear
50 mm or more
HIOKI BT3564A961-02

Usage Notes
5
Preliminary Checks
Before using the instrument the first time, verify that it operates normally to
ensure that the no damage occurred during storage or shipping. If you find any
damage, contact your authorized Hioki distributor or reseller.
Measurement Precautions
Before using the instrument, make sure that the insulation on the power cord and
test leads is undamaged and that no bare conductors are improperly exposed.
Using the instrument in such conditions could cause an electric shock, so con-
tact your authorized Hioki distributor or reseller for replacements.
• To avoid electrical shock, be careful to avoid shorting live lines with the test
leads.
• To avoid injury or damage to the instrument, do not attempt to measure AC
voltage and AC current, or DC voltage exceeding ±1000 V DC.
• The maximum rated voltage between input terminals and ground is ±1000 V
DC. Attempting to measure voltages exceeding ±1000 V DC with respect to
ground could damage the instrument and result in personal injury.
• Never connect a battery cell or module to a motor or other load while it is being
measured. Doing so may result in a surge voltage, which may damage the
instrument or cause injury.
• To prevent electrical shock, verify the ratings of the measurement leads before
measurement and exercise care not to measure voltages that exceed those
ratings.
• Do not touch the metallic tip of probes after measuring high-voltage batteries.
Doing so may result in electrical shock since internal instrument components
could retain a charge under those conditions. (Internal discharge time: Approx.
20 sec.)
• To avoid short-circuit accidents, connect the probe's banana terminals to the
instrument before connecting the probes to the battery.
• Use only the specified test leads and cables. Using a non-specified cable may
result in incorrect measurements due to poor connection or other reasons.
• To ensure certified measurement accuracy, allow at least 30 minutes warm-
up. After warm-up, be sure to execute self-calibration.
See "4.9 Self-Calibration" (p.69).
• The input circuitry includes a protective fuse. Measurement is not possible
when the fuse is blown.
• This instrument internally stores (backs up) all settings (except memory func-
tion and measurement values), such as measurement range, comparator set-
tings and etc., but only when no operation is performed for a certain time.
Therefore, to preserve settings, do not turn the power off for a short time (about
five seconds) after changing a setting. However, measurement settings made
through the RS-232C or GP-IB interface and measurement settings loaded by
LOAD signals of the EXT I/O connector are not memorized.
• Select an appropriate measurement range when measuring batteries. Using a
low range such as 3 mto measure a button cell or other battery that has
high internal resistance may result in an open-terminal voltage (approx. 4 V),
causing the battery to be charged.
HIOKI BT3564A961-02

Usage Notes
6
Before Connecting and Powering On
Handling the Instrument
Handling the Test Leads and Cables
• Before turning the instrument on, make sure the power supply voltage matches
that indicated on the its power connector. Connection to an improper power
supply voltage may damage the instrument and present an electrical hazard.
• To avoid electrical accidents and to maintain the safety specifications of this
instrument, connect the power cord provided only to a 3-contact (two-conduc-
tor + ground) outlet.
To suppress noise, the instrument needs to be set to match the frequency of the
power source. Before operating, set the instrument to the frequency of your com-
mercial power. If the power supply frequency is not set properly, measurements
will be unstable.
See "2.5 Selecting the Line Frequency" (p.20).
Make sure the power is turned off before connecting or disconnecting the power
cord.
• To avoid damage to the instrument, protect it from physical shock when trans-
porting and handling. Be especially careful to avoid physical shock from drop-
ping.
• Do not apply heavy downward pressure with the stand extended. The stand
could be damaged.
This instrument may cause interference if used in residential areas. Such use
must be avoided unless the user takes special measures to reduce electromag-
netic emissions to prevent interference to the reception of radio and television
broadcasts.
• To avoid breaking the test leads and cables, do not bend or pull them.
• Avoid stepping on or pinching cables, which could damage the cable insula-
tion.
HIOKI BT3564A961-02

1.1 Product Overview
7
1
Chapter 1 Overview
The Model BT3564 Battery HiTester measures battery internal resistance using
a four-terminal, 1-kHz AC method, while simultaneously measuring DC voltage
(electromotive force [emf]). The high-precision, fast measurement performance
and extensive interface capabilities make these models ideal for incorporating
into battery testing production lines.
Overview Chapter 1
1.1 Product Overview
HIOKI BT3564A961-02

1.2 Features
8
Simultaneously Measures Battery Internal Resistance and
Voltage
The four-terminal AC method measures resistance and DC voltage simultane-
ously, so battery internal resistance and emf are measured and judged at once.
High-precision Measurements
The instrument provides high-resolution resistance (0.1 ) and voltage mea-
surements (10 V). High precision (±0.01% rdg.) ensures accurate voltage
measurements.
High-speed Measurements
Simultaneous resistance and voltage measurements can be performed as fast
as once every 28 ms.
(Sampling time of approx. 28 ms)
High-voltage measurement
The Model BT3564 supports measurement of high-voltage batteries of up to
1000 V.
Comparator Functions
Resistance and voltage measurement values are judged in three categories (Hi,
IN, and Lo), with results clearly displayed. A comparator judgment beeper also
provides distinct sounds to indicate pass/fail judgments and to facilitate correct
recognition of judgment results.
Statistical Calculation Functions
Maximum, minimum, and average of the measurement values, standard devia-
tion, process capability indices and other values can be automatically calculated
for applications such as production management. Calculation results can also be
applied as comparator setting values.
Measurement Value Memory Function
The instrument includes a Memory function and storage capacity for up to 400
pairs of measurement values. When making many sequential measurements at
high speed and sending the measured values to a PC after each measurement,
the time to switch test objects can become unsatisfactorily long. The Memory
function can avoid the slow-down by sending stored measurements in batches
during idle times.
EXT I/O Interface
EXT I/O and RS-232C interfaces are equipped as standard, supporting transfer
rates up to 38,400 bps. Model BT3564 also supports GP-IB and analog output.
Printing Measurement Values and Statistical Results
Connect the printer to print measurement values and statistical calculation
results.
1.2 Features
HIOKI BT3564A961-02

1.3 Names and Functions of Parts
9
1
Chapter 1 Overview
1.3 Names and Functions of Parts
Front Panel
POWER Switch
Turns the instrument on and off (Standby).
Turns the power on and off (standby).
Off (standby): On (cancel standby)
On (press and hold for 1 second): Off (standby)
(The main power switch is located on the back of the
instrument.)
Input Terminals (INPUT)
Connect the optional test leads.
See "2.3 Connecting the Optional Test Leads" (  p.17)
Operating keys
(p.11)
Sub display
(p.10)
SOURCE-H
SOURCE-L
SENSE-H
SENSE-L
Main display
(p.10)
See "2.4 Turning the Power On and Off" (  p.18)
HIOKI BT3564A961-02

1.3 Names and Functions of Parts
10
Lit when measuring
voltage.
Indicates percentage
units during relative
value comparator op-
eration.
Shows measured
value or setting item.
Main display
(Upper row)
AUTO Lit when measuring with Auto-Ranging.
FAST, MED, SLOW
The selected Sampling Rate is lit.
0 ADJ Lit when measuring in a range for
which Zero-Adjustment has been per-
formed.
MEM Lit when the Memory function is en-
abled.
EXT TRIG Lit when the External Trigger function
is enabled.
(Lower row)
VLit when the V (Resistance and
Voltage measurement) mode is se-
lected.
STAT Lit when the Statistical Calculation
function is enabled.
AVG Lit when measuring with the Averag-
ing setting enabled.
LOCK Lit when the keys are locked.
REMOTE Lit during communications.
The current measurement mode is indicated while measuring, and the setting item is displayed while
making settings.
Shows Comparator Decision Result.
Hi Indicates that the measured value is
above the upper threshold.
IN
Indicates that the measured value is be-
tween the upper and lower thresholds.
Lo Indicates that the measured value is be-
low the lower threshold.
Units of displayed measurement
VUnit of voltage
Unit of resistance (lit when the 3
to 3000 range is selected)
mUnit of resistance (lit when the 3
m300 mrange is select-
ed)
Indicates Voltage mea-
surement mode
Indicates percentage
units during relative value
comparator operation
While measuring, indi-
cates the Comparator
function is enabled.
HIGH, LOW Indicates that absolute value comparator operation is enabled
(while measuring), and also when setting.
REF, % Indicates that relative value comparator operation is enabled
(while measuring), and also when setting.
VIndicates the measured voltage value unit.
Upper and lower thresholds and other settings are displayed (when set).
Sub display
HIOKI BT3564A961-02

1.3 Names and Functions of Parts
11
1
Chapter 1 Overview
Operating keys
To use a function marked on a
key, just press the key.
To use a function printed un-
der a key (blue letter), press
the SHIFT key first (and con-
firm the SHIFT lamp is lit),
and then press the key.
SHIFT Lamp
Use numeric key-
pads to enter nu-
merical values.
(Numerical values
can be used with
the RANGE key.)
[ ]: Enabled after pressing the SHIFT key (SHIFT lamp lit).
Operating
Key
Description
V/ / V Selects Measurement mode.
(Resistance and voltage measure-
ment, Resistance measurement or
Voltage measurement)
[0 ADJ] Executes Zero-Adjustment.
LOAD Loads a saved measurement configu-
ration (Panel settings).
[SAVE] Saves the current measurement con-
figuration (Panel settings).
TRIG Executes a Manual Trigger event.
[INT/EXT] Selects internal/external triggering.
VIEW Switches the view mode of the V
mode.
STAT Displays and sets Statistical Calcula-
tion results.
[DELAY] Sets the Trigger Delay.
SMPL Selects the Sampling Rate.
[AVG] Activates Averaging function settings.
COMP Switches the Comparator function on
and off.
[SET] Activates Comparator function setting.
LOCAL Cancels remote control (RMT) and re-
enables key operations.
Operating
Key
Description
PRINT
Sends measurement values and statis-
tical calculation results to the printer.
AUTO Switches between the auto-ranging
and manual range selection.
[LOCK]
Switches the Key-Lock function on and
off.
ENTER Applies the settings.
[MENU] Selects various operating functions
and settings.
RANGE Up/Down:
Changes setting value or numerical
value, and sets the resistance mea-
surement range.
Left/Right:
Moves the setting item or digit.
[V RANGE]Up/Down:
Sets voltage measurement range.
SHIFT • Enables the functions of the operat-
ing keys marked in blue.
The lamp is lit when the SHIFT
state is active.
• Cancels settings in various setting
displays. (Returns to the Measure-
ment display without applying set-
tings.) However, this does not apply
to Menu display. However, from a
menu item display, changed set-
tings are not canceled, but
accepted as the display returns to
measurement display (except after
Zero-Adjustment clear or resetting).
HIOKI BT3564A961-02

1.3 Names and Functions of Parts
12
EXT I/O Connector
Connect here to use the EXT I/O interface.
See "Chapter 5 External Control (EXT I/O)" (p.75)
GP-IB Connector
Connect here to use the GP-IB interface.
See " Attaching the Connector" (p.98).
Power Inlet
Connect the supplied power cord here.
See "2.2 Connecting the Power Cord" (p.16).
Rear Panel
Analog output connector
Connect when using analog output measured
resistance value.
See "Chapter 7 Analog Output" (p.93)
Main power switch
: Main power off
:Main power on
See "2.4 Turning the
Power On and Off"
(p.18)
Serial Number
The serial number consists of 9 digits.
The first two (from the left) indicate the
year of manufacture, and the next two
indicate the month of manufac-
ture.Required for production control.
Do not peel off the label.
RS-232C Connector
Connect here when using RS-232C
interface or the printer.
See " Attaching the Connector" (  p.98).
Side View
Stand
Can be opened to tilt the
front panel upwards.
Do not apply heavy downward pressure with the stand extended. The stand
could be damaged.
HIOKI BT3564A961-02

1.4 Menu Display Sequence (SHIFT > ENTER)
13
1
Chapter 1 Overview
Various auxiliary settings can be performed from the menu item displays.
1.4 Menu Display Sequence (SHIFT > ENTER)
ERR Output Selection
display (p.80)
Zero-Adjustment Clear
display (p.34)
Interface Selection
display (p.100)
Self-Calibration setting
display (p.69)
Measurement Value Output
function setting display
(p.70)
Key Beeper setting
display (p.71)
Line Frequency set-
ting display
(p.20)
(SHIFT Lamp lit)
The Menu display appears.
(Main display) The up/down RANGE key changes the setting
shown on the sub display.
Pressing this key returns to the
previous item display.
EOM-signal setup dis-
play (p.80)
Configuring the Absolute
Value Judgment display
(p.53)
Reset display
(p.72)
Settings on the menu item displays are applied and saved internally when
changed.
HIOKI BT3564A961-02

1.5 Measurement Flowchart
14
The basic measurement process flow is as follows:
For details about the functions that can be applied to measurement values such
as comparator, trigger and averaging functions, refer to "Chapter 4 Applied
Measurement" (p.39).
1.5 Measurement Flowchart
Selecting the line frequency (p.20)
Turning the power on (p.18)
Connecting the test leads (p.17)
Connecting the power cord (p.16)
Setting sampling rate (p.30)
Setting measurement range (p.27)
Selecting measurement mode (p.26)
Executing zero-adjustment
Short-circuiting the test leads together (p.31)
Measurement Preparations
Instrument’s Settings
Zero-Adjustment
Reading the measured value (p.35)
Connecting the test leads to a test object.
Measurement Start
HIOKI BT3564A961-02