Hoist Fitness CMJ-6175 User manual

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RECORD SERIAL NUMBER HERE
MACHINE CODE
Note: Both Serial Number and Model Number are Required when Ordering Parts
OWNER'S MANUAL
C11
CMJ-6175
HI-LO PULLEY STATION
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.

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EXERCISE LOG......................................................................
OWNER'S MANUAL
PAGE 01 CMJ-6175 ASSEMBLY
LIMITED WARRANTY............................................................
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
ACCESSORIES/MISC............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
SAFETY STOP PART LIST...................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
WEIGHT RATIOS....................................................................
CONTENTS

OWNER'S MANUAL
PAGE 02CMJ-6175 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
Two People
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

OWNER'S MANUAL
PAGE 03 CMJ-6175 ASSEMBLY
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 04
FRAME ASSEMBLY

43 40
6
38
25
25
38
40
43
43 40
*
*
4
40 25
4
40
25
40
43
*
ITEMS REFERENCED AND ASSEMBLED
IN CMJ-6201 AND/OR CMJ-6203 MANUAL.
NOTE:
- WRENCH TIGHTEN HARDWARE.
FRAME ASSEMBLY
PAGE 05
OWNER'S MANUAL
CMJ-6175 ASSEMBLY

LANYARD RING
JAM NUT
JAM NUT
PULLEY HOUSING
*
*
*
*
19
7
51
19
50
*
*
51
49
*
*
*
*
CONNECTION.
TIGHTENED SECURELY TO ENSURE PROPER
BOLT IN/OUT TO GIVE THE CABLE
JAM NUT.
PROPER TENSION. RE-TIGHTEN
LOOSEN JAM NUT AND THREAD
WARNING - PULLEY HOUSING BOLT MUST BE
THREADED A MINIMUM OF 3/8" WITH JAM NUT
FINE TUNING:
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
ITEMS REFERENCED AND ASSEMBLED
IN CMJ-CAGE MANUAL.
OWNER'S MANUAL
CMJ-6175 ASSEMBLY PAGE 06

15
43
38
25
12 37
3
38
43
68
43 38 8
38
26
5
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- HAND TIGHTEN HARDWARE.
FRAME ASSEMBLY
PAGE 07
OWNER'S MANUAL
CMJ-6175 ASSEMBLY

44
23
39
34
39
2
27
38
43
38
57
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 08

69
LANYARD
17
57
STEP 1
43
38
38
16
28
17
NOTE:
- WRENCH TIGHTEN HARDWARE.
FRAME ASSEMBLY
PAGE 09
OWNER'S MANUAL
OWNER'S MANUALOWNER'S MANUAL
OWNER'S MANUAL
CMJ-6175 ASSEMBLY
STEP 3
STEP 2
45
69
45
65
61
57
WASHER *
*LANYARD
FOR THE LANYARD TO ROTATE
LANYARD SIDE
SHAFT FACES THE
(LONG SIDE OF
SHAFT *
FREELY
STEP 4
THEN LOOSEN JUST ENOUGH
NOTE: INSTALL THE LANYARD
ONTO THE SWIVEL PULLEY
MOUNT (57 AS SHOWN. THE
WASHER AND SHAFT (* ARE
INCLUDED WITH THE SAFETY
STOP ASSEMBLY (69 . WRENCH
TIGHTEN THE NUTS (45 ,
65
NOTE:
WRENCH TIGHTEN
THE LANYARD BOLT,
THEN LOOSEN JUST
ENOUGH FOR THE
LANYARD TO ROTATE
FREELY

BE SURE CABLE IS POSITIONED
BETWEEN PULLEY AND THESE
BOLTS AS SHOWN.
FRAME ASSEMBLY
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 10
BE SURE CABLE RUNS BETWEEN
AS SHOWN.
1
THE PULLEYS AND GUARD PINS
NOTE:
MAJOR ADJUSTMENT:
LOOSEN JAM NUTS AND THREAD THE STOPS
IN/OUT TO GIVE THE CABLE PROPER TENSION.
RE-TIGHTEN JAM NUTS.
BE SURE CABLE IS POSITIONED
BETWEEN PULLEY AND THESE
BOLTS AS SHOWN.
PROPERLY INSTALLED VIEW OF CABLE
1
327 1/4" 8312

- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
FRAME ASSEMBLY
PAGE 11
OWNER'S MANUAL
CMJ-6175 ASSEMBLY
22
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1
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
SECURELY TO ENSURE PROPER CONNECTION.
BOLT IN/OUT TO GIVE THE CABLE
JAM NUT.
PROPER TENSION. RE-TIGHTEN
LOOSEN JAM NUT AND THREAD
WARNING - CABLE BOLT MUST BE THREADED
FINE TUNING:
JAM NUT
61
CABLE BOLT

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2
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34
17
3
1
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- SOME PARTS MAY HAVE BEEN
REMOVED OR CLARITY.
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
OWNER'S MANUALOWNER'S MANUAL
OWNER'S MANUAL
PAGE 12
*IMPORTANT*
NOW THAT THE CMJ-6175 IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL
TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS.
IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO
LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

ACCESSORIES
PAGE 13
OWNER'S MANUAL
OWNER'S MANUALOWNER'S MANUAL
OWNER'S MANUAL
CMJ-6175 ASSEMBLY
47
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PRE ASSEMBLY
OWNER'S MANUAL
CMJ-6175 ASSEMBLY PAGE 14
42
21
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61
36
10
14
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10
36
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24
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58
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56
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60
NOTE:
ITEMS FROM SAFETY STOP
PARTS LIST
NOTE:
ITEMS FROM SAFETY STOP
PARTS LIST
10
1
10
4
9
9
3
3
5
8
13
11
9
2
6
7
6
8
12

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72
DECAL PLACEMENT
OWNER'S MANUAL
PAGE 15 CMJ-6175 ASSEMBLY

021-0003791021-0003790
021-0003806
SERIAL # DECAL
021-0004146
021-0004138
021-0004147
DECAL REFERENCE
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 16

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 010-01C0416 CABLE, CMJ-6175 WEIGHT STACK 1
2 026-01X3821 SWIVEL PULLEY HOUSING 1
3 026-01X5489 PULLEY MOUNT-4 1
4 026-01X5497 HANDLE 2
5 026-01X3819 BASE, HI-LO 1
6 026-01X5513 GUIDE ROD MOUNT, TOP-2 1
7 026-01X5528 ADJUSTABLE PULLEY MOUNT 1
8 026-01F0307 FLANGE: 2 HOLES 6.25" X 2.50" 1
9 026-01M0760 HEAVY FLANGED SPACER: Ø.67 O.D. X Ø.39 I.D. X .50 LG. 2
10 026-01M0932 ALUMINIUM CAP: Ø1.25" ID 2
11 026-01M0933 ALUMINUM RING: Ø1.25" ID 2
12 026-01M2279 END CAP FLAT 1
13 026-01M2661 SHAFT .787" OD X .5156" ID X 2.9375" LG. 1
14 026-01pl0235-01 OPEN END GRIP 1.43" OD X 1.188" ID X 16" LG 2
15 026-01PL2122-B OVAL-SHAPED RUBBER FOOT 1
16 026-01PL2325 PLASTIC LIMITER 1
17 026-01T4759 COLUMN 1
18 011-0411001 SET SCREW: 1/4"-28 X .25" LG. (SS) 6
19 012-0202001 1/2"-13 FLANGED NUT (WZ) 2
20 014-0012015 BEARING: FLANGELESS 1.65" O.D. X .79" I.D. X .47" WIDE 2
21 014-0012017 SNAP RING - 20mm EXTERNAL 2
22 018-0001003 CABLE PULLEY: Ø4.50" 6
23 018-0002014 CABLE PULLEY: WIDE (BORED HUB) Ø4.50" 2
24 019-0001001 PLUG BUMPER 4
25 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 8
26 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2
27 011-0101092 1/2"-13UNC X 4.00" BHCS (WZ) 1
28 011-0002046 1/2"-13UNC X 2.50" FHB (WZ) 1
29 011-0407025 3/8"-16UNC X 4.00" HHB (WZ) 3
30 011-0107051 3/8"-16UNC X 3.50" HHB (WZ) 1
31 011-0107009 3/8"-16UNC X 2.50" HHB (WZ) 2
33 011-0407026 3/8"-16UNC X 3.00" HHB (WZ) 1
34 011-0107026 3/8"-16UNC X 2.25" HHB (WZ) 2
35 011-0407027 3/8"-16UNC X 1.75" HHB (WZ) 1
36 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 3
37 011-0002042 3/8"-16UNC X 1.00" FHCS (WZ) 1
38 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 16
39 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 16
PART LIST
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 17
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
40 013-0202007 1/2" CURVED WASHER (WZ) 10
41 013-0102028 3/8" CURVED WASHER (WZ) 2
42 013-0402011 3/8" SPLIT LOCK WASHER (SS) 3
43 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 14
44 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 10
45 012-0102006 5/16"-18UNC THIN NYLOCK NUT (WZ) 2
46 022-0008033 ANKLE STRAP 1
47 026-01X1118 ALUMINUM CURL BAR ASSEMBLY 1
48 026-01X3657 ALUMINUM D HANDLE 1
49 026-01X1855 15 LB INTERMEDIATE WT. PLATES QTY. (5) 1
50 026-01X5537 20 LB TOP WEIGHT PLATE ASSEMBLY W/ 16 HOLE STEM 1
51 026-01X1865 10 LB INTERMEDIATE WT. PLATES QTY. (5) 2
52 021-0003791 PLACARD-2, CMJ, HI-LO STATION 1
53 021-0003790 PLACARD-1, CMJ, HI-LO STATION 1
54 021-0003806 DECAL WEIGHT STACK (1-16) 1
55 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1
56 026-01X2360 PULLPIN ASSEMBLY (TAPERED) 1
57 026-01X3820 SWIVEL PULLEY MOUNT 1
58 026-01PL0206-29 GRIP - OPEN END 1.00" X 9.25" LG. 1
59 026-01PL2299 WEAR SLEEVE 4
60 014-0101020 BUSHING: OILITE FLANGED Ø.63" O.D. X Ø.38" I.D. X .50" LG. 2
61 026-01M1103 THREADED CABLE ANCHOR Ø1.00" O.D X 2.50" LG. 1
63 026-01M0936 ALUMINIUM RING: 1.00" I.D. 1
64 026-01M0937 END CAP: ALUMINUM 1.0" I.D. 1
65 013-0302008 5/16" SAE FLAT WASHER (WZ) 2
66 011-0101019 1/2"-13UNC X 3.00" BHCS (WZ) 1
67 026-01PL2591 BUMPER 2
68 013-0002008 Ø2.0000" O.D. X Ø.5313" I.D. CUSTOM WASHER 1
69 026-01X7272 HI-LO SAFETY STOP KIT FOR CMJ-6175 1
70 021-0004147 HI-LO PULLEY DANGER DECAL 1
71 021-0004138 DECAL, PULLEY WARNING 1
72 021-0004146 HI-LO PULLEY DANGER DECAL 1
PART LIST CONTINUED
CMJ-6175 ASSEMBLY
OWNER'S MANUAL
PAGE 18
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X7271 SAFETY STOP 1
2 010-01C0692 SAFETY STOP LANYARD 1
3 026-01PL2922 STOP 2
4 026-01PL2923 SPACER, .500" OD X 3.25" LG. 1
5 016-0002015 VINYL SLEEVE Ø.3000" X 1.63" 1
6 011-0111015 M5- 0.8 mm x 12mm Pan Head Phillips (Ni) 4
7 011-0101300 1/4"-20UNC x 4.25" BHCS (Ni) 1
8 013-1002015 M5 FLAT WASHER (Ni) 4
9 013-1002008 1/4" X 16mm SAE FLAT WASHER (Ni) 3
10 012-0504020 M5-.08 NYLOCK NUT (Ni) 4
11 012-0504004 1/4"-20 UNC THIN NYLOCK NUT (Ni) 1
12 026-01M3539 SHAFT, DBL THREAD .375" X 2.5925" LG. 1
13 013-1002010 5/16" SAE FLAT WASHER (Ni) 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X7271 SAFETY STOP 1
2 010-01C0692 SAFETY STOP LANYARD 1
3 026-01PL2922 STOP 2
4 026-01PL2923 SPACER, .500" OD X 3.25" LG. 1
5 016-0002015 VINYL SLEEVE Ø.3000" X 1.63" 1
6 011-0111015 M5- 0.8 mm x 12mm Pan Head Phillips (Ni) 4
7 011-0101300 1/4"-20UNC x 4.25" BHCS (Ni) 1
8 013-1002015 M5 FLAT WASHER (Ni) 4
9 013-1002008 1/4" X 16mm SAE FLAT WASHER (Ni) 3
10 012-0504020 M5-.08 NYLOCK NUT (Ni) 4
11 012-0504004 1/4"-20 UNC THIN NYLOCK NUT (Ni) 1
12 026-01M3539 SHAFT, DBL THREAD .375" X 2.5925" LG. 1
13 013-1002010 5/16" SAE FLAT WASHER (Ni) 1
SAFETY STOP PART LIST
PAGE 19 CMJ-6175 ASSEMBLY
OWNER'S MANUAL
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED