JUKI KE-750 User manual

Model KE-750 / KE-760
SET -UP GUIDE
&
MAIN UNIT UNPACKING GUIDE
(Main Unit Packing Guide)
JUKI CORPORATION
ELECTRONIC ASSEMBLY &
TEST SYSTEMS DIVISION
SMT TRAINING CENTER

SET - UP GUIDE

Table of Contents
1. Basic Configuration and Name of Each Part ............................................................1
2. How to Install the Main Unit.....................................................................................2
3. Adjusting the Transport Height and Leveling the Machine.......................................4
4. Demounting the Head Unit Fixing Parts....................................................................7
5. Connecting the Air Tubes........................................................................................8
6. Connecting the Power Codes..................................................................................9
7. Attaching the Supplied Parts..................................................................................10
8. Interface with External Equipment..........................................................................14
9. Attaching the Matrix Tray Changer (MTC)............................................................18
10. Checking the Machine Before Turning on the Power.............................................24
11. Adjusting the Height of the Replacement Table (Optional)...................................25

-1-
1. Basic Configuration and Name of Each Part
Figure 1.1 Figure 1.2
1. Breaker 5. Signal light
2. Vision monitor 6. Keyboard
3. Liquid crystal display 7. Filter regulator
4. HOD (Handheld Operating Device) unit 8. Interface panel
t
w
e
y
r
q
u
i

-2-
2. How to Install the Main Unit
Center mark
Fork of the forklift
(finger of the pallet truck)
Example
Rear
Front
Figure 2.2 Figure 2.3
Figure 2.1
Counter-balance forklift
o
!0

-3-
(1) Lift the adjuster !0 to bring the casters ointo contact with the floor before
installing or moving the main unit.
(2) When using a forklift to move the main unit, be sure to put the fork under the
bottom of the main unit from the front side, then lift and move it after the fork
protrudes enough from the rear of the main unit. (Follow this instruction also
when you use a pallet truck to move the machine.)
(1) Make sure of the center mark when moving the machine with a
forklift (pallet truck).
(2) Do not use aforklift (pallet truck) to move the machine with avision
monitor wand signal light t attached.
CAUTION
!

-4-
3. Adjusting the Transport Height and Leveling the Machine
Cover RBR
Cover RBC
Level vial
Base bar B
Base bar R
Base bar F
Caster
Cover FB
Adjuster
r
q
w
e
Cover RBL
Figure 3.2 (Viewing from the bottom of unit.)
Figure 3.1 (Viewing from the top of unit.)

-5-
(1) Adjustment procedure
1) Detach the cover FB, cover RBC, cover RBR and cover RBL.
2) Loosen three hexagonal screws of adjuster. (Make sure that the adjuster moves
freely.)
3) Lift the adjuster in the order of q,e ,w ,r ,q ,...as shown inFigure3.2. Youcan
easily lift the main unit.
4) Leveling the main unit in the front and rear directions.
Put the level vial on the point indicated as a dotted line, and adjust the adjusters q
and wor eand rto set the level vial within –1 division of the scale specified on
the supplied level setting table.
5) Leveling the main unit in the left and right directions.
Put the level vial on the point indicated as an actual line, adjust the adjusters qand
ror wand eto set the level vial within –1 division of the scale specified on the
supplied level setting table.
6) Repeat Steps 4) and 5) to set the level vial on the base bar B within –division of
the scale specified on the supplied level setting table.
7) Lock the adjust nut.
Make sure that the level vial is set within –1 division of the scale specified on the
supplied level setting table while being in lock.
8) Tighten three hexagonal screws of adjuster.

-6-
The right scales of the level vial are + (plus)and the left ones are -
(minus)whenviewed fromthearrow markofthelevelvial assignment
figure.
Level setting table
Setting position A B C D
Setting value
Note: In case of the level vial (0.05/1 scale)
The scales (setting value) of the level vial
Base room inside
Adjust nut
Hexagonal screw
Adjust foot
CAUTION
!

-7-
4. Demounting the Head Unit Fixing Parts
(1) Remove the shammy cap screw to detach the spacer.
(2) Make sure that the Z-axis slide bracket smoothly moves vertically.
Shammy cap
SL6042542TN
Set-up caution tag
Spacer
HX00334000C
Z-axis slide bracket
KE-750
KE-760
Z-axis slide bracket
Spacer
HX00334000C
Shammy cap
SL6042542TN
Set-up caution tag
❋As for the model KE-750,
remove the fixing parts
to detach three heads.
❋As for the model KE-760,
remove the fixing parts
to detach two heads.