Kongskilde GMT L Series User manual

ORIGINAL INSTRUCTIONS- according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51598313
1st edition English
May 2019
GMT 3205 L S
GMT 3205 L P
GMT 3205 L R
Disc Mower
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-4
Electro-MagneticCompatibility(EMC).....................................................1-5
Manualscopeandrequiredtraininglevel..................................................1-6
ProductIdenticationNumber(PIN)........................................................1-8
ProductIdenticationNumber(PIN)-CollectorIIIunit(ifequipped)......................1-9
Productidentication......................................................................1-10
Productidentication-CollectorIIIunit(ifequipped).....................................1-11
Operator'smanualstorageontheimplement.............................................1-12
Implementorientation.....................................................................1-13
Implementcomponents....................................................................1-14
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommendations.................................................................2-2
Illustrations.................................................................................2-3
Localobligations............................................................................2-3
Fireorexplosionprevention................................................................2-3
Hazardouschemicals.......................................................................2-4
Startinguptheimplementsafely...........................................................2-5
Travelingonpublicroads...................................................................2-6
Operatingtheimplementsafely............................................................2-8
Stoppingtheimplementsafely............................................................2-10
Maintenance...............................................................................2-11
PersonalProtectiveEquipment(PPE)....................................................2-12
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-13
Noiseemission............................................................................2-14
Vibrationlevels............................................................................2-14
Ecologyandenvironment.................................................................2-15
Safetysigns...............................................................................2-16
Safetysigns-CollectorIIIunit(ifequipped)..............................................2-23
3CONTROLSANDINSTRUMENTS
Implementcomponents
Accesstoimplementcomponents......................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Choiceoftractor........................................................................4-1
Checkbeforeuse.......................................................................4-2

Startingtheunit
Connectiontothetractor–Two-pointswivelhitchimplements........................4-5
Hydraulicconnections..................................................................4-8
Bleedingairfromtheliftcylinders......................................................4-9
Electricalconnections..................................................................4-9
PowerTake-Off(PTO)driveshaft–Shorten.........................................4-10
Parkingtheunit
Disconnectionandparking............................................................4-12
5TRANSPORTOPERATIONS
Preparingforroadtransport
Travellingonpublicroads..............................................................5-1
Tongueswingcylinderlock.............................................................5-3
Headerliftlock..........................................................................5-4
6WORKINGOPERATIONS
Generalinformation
Implementoverview....................................................................6-1
Drivelineprotection.....................................................................6-4
Frictionclutch...........................................................................6-5
Transmissionsecuringagainstoverload...............................................6-6
Twistedblades..........................................................................6-7
Discandblades–Q+system..........................................................6-8
Workingintheeld....................................................................6-10
Tongueswingcylinder.................................................................6-11
Guards.................................................................................6-11
Workingintheeld-NormalwindrowwithCollectorIIIunit(ifequipped)............6-12
Workingintheeld-DoublewindrowwithCollectorIIIunit(ifequipped)............6-13
Workingintheeld-TriplewindrowwithCollectorIIIunit(ifequipped)..............6-14
Rollconditioning
Rollconditioning–Overview......................................................6-15
Rolldrivegearoiler................................................................6-17
Rollpressure......................................................................6-18
Adjustmentoftherollgap.........................................................6-19
Rolltiming.........................................................................6-19
Flailandpolyethylene(PE)ngerconditioning
Flailandpolyethylene(PE)ngerconditioning-Overview........................6-20
Conditionerhood–Adjust.........................................................6-22
Equipmentforwidespreading-TopDry™system................................6-24
Adjustments
Adjustmentoftheswingofthetongue............................................6-25

Adjustmentofthestubbleheight..................................................6-26
Headerotationadjustment.......................................................6-28
Cutterbarprotection-TopSafe™systemspringadjustment.....................6-30
Cutterbarprotection-Spring-and-pawlassemblyadjustment...................6-33
Wheelframeheight................................................................6-35
Windrow-formingshields..........................................................6-36
TopSafe™systemadjustmentwithasymmetricequipment......................6-37
Adjustmentsofthebeltunit-CollectorIIIunit(ifequipped)......................6-38
Adjustmentoftheconveyorbeltspeed-CollectorIIIunit(ifequipped)..........6-40
7MAINTENANCE
Generalinformation
General.................................................................................7-1
Greasettingsandintervals............................................................7-4
Torque..................................................................................7-5
Torqueforclass12.9...................................................................7-8
Fluidsandlubricants...................................................................7-9
Fluidsandlubricants-CollectorIIIunit(ifequipped)..................................7-9
Maintenanceplanning
Overview..............................................................................7-10
Aftertherst3hours
Checkboltedconnections.............................................................7-12
Aftertherst10hours
Wheelsandtires-check..............................................................7-12
Aftertherst10hoursgreasettings-Rollconditioning.............................7-13
Aftertherst10hoursgreasettings.................................................7-14
Aftertherst50hours
Frontswivelgearbox-oilchange.....................................................7-15
Bevelgearboxabovethecutterbar-oilchange......................................7-15
Cutterbar-oilchange.................................................................7-15
Daily
Rotatingparts-check.................................................................7-16
Hydraulicsystem-check-CollectorIIIunit(ifequipped)............................7-16
Conveyorbeltunit-check-CollectorIIIunit(ifequipped)...........................7-17
Dailygreasettings-CollectorIIIunit(ifequipped)..................................7-17
Every10hours
10hoursgreasettings................................................................7-18
10hoursgreasettings-Rollconditioning...........................................7-20
Rolldrivegearoiler....................................................................7-21
10hoursgreasettings-Flailandpolyethylene(PE)ngerconditioning............7-22

Conditionerdrivebelttension-check.................................................7-24
Every50hours
50hoursgreasettings-Rollconditioning...........................................7-25
50hoursgreasettings-PowerTake-Off(PTO).....................................7-27
PowerTake-Off(PTO)shaft-grease.................................................7-29
Wheelsandtires-check..............................................................7-29
Frontswivelgearbox-oilcheck.......................................................7-30
Bevelgearboxabovethecutterbar-oilcheck........................................7-31
Cutterbar-oilcheck..................................................................7-32
Every250hours
PowerTake-Off(PTO)shaft-grease.................................................7-33
250hoursgreasettings-spring-and-pawlassembly................................7-34
Frontswivelgearbox-oilchange.....................................................7-35
Bevelgearboxabovethecutterbar-oilchange......................................7-36
Cutterbar-oilchange.................................................................7-37
Everyyear
Oillter-change-CollectorIIIunit(ifequipped).....................................7-39
Everysixyears
Hydraulichoses.......................................................................7-39
Asrequired
Checkboltedconnections.............................................................7-40
Checkcanvasesandshields..........................................................7-40
Replacementofblades–Q+system.................................................7-41
Replacementofspringplate...........................................................7-43
Replacementofdiscs..................................................................7-45
Replacementofhubs..................................................................7-46
Frictionslipclutch–Burnish(resurface)..............................................7-48
PowerTake-Off(PTO)forthecutterbar...............................................7-49
Replacementoftheconditionerdrivebelt.............................................7-50
Controlofbalance.....................................................................7-51
Hydraulicsystem-oilchange-CollectorIIIunit(ifequipped)........................7-52
Adjustingthescrapers-CollectorIIIunit(ifequipped)...............................7-53
Adjustingthebelt-CollectorIIIunit(ifequipped).....................................7-54
Tighteningoftheconveyorbelt-CollectorIIIunit(ifequipped)......................7-55
Replacementofthebelt-CollectorIIIunit(ifequipped)..............................7-56
Storage
Pressurewashing.................................................................7-57
Endofseasonservice.............................................................7-58
Endofseasonservice-CollectorIIIunit(ifequipped)...........................7-59
Orderingpartsand/oraccessories..............................................7-60

8TROUBLESHOOTING
Faultcoderesolution
Drivingtipsandfaultnding........................................................8-1
Drivingtipsandfaultnding-CollectorIIIunit(ifequipped).......................8-3
9SPECIFICATIONS
Dimensions.................................................................................9-1
Technicaldata..............................................................................9-3
Technicaldata-CollectorIIIunit(ifequipped).............................................9-3
Fluidsandlubricants.......................................................................9-4
Fluidsandlubricants-CollectorIIIunit(ifequipped)......................................9-4
Hydraulicdiagram—CollectorIII(ifequipped)............................................9-5
Tires........................................................................................9-6
10ACCESSORIES
Generalinformation.......................................................................10-1
CollectorIIIunit............................................................................10-1
Highguideshoeset.......................................................................10-1
Windrow-formingshieldextension........................................................10-2
Homologationkit...........................................................................10-2
Asymmetricequipment....................................................................10-2
Electriccontrolbox-CollectorIIIunit(ifequipped).......................................10-6
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon-
venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl-
edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera-
tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire-
ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc-
tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu-
facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu-
rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple-
ment.
1-1

1-GENERALINFORMATION
OWNERASSISTANCE
WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor-
mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun-
derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci-
cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.
ACCESSORIESANDOPTIONS
Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip-
mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.
PARTSANDACCESSORIES
GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.
Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.
RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.
SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.
Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.
1-2

1-GENERALINFORMATION
LUBRICANTS
Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.
Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.
WARRANTY
Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.
Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.
CLEANINGYOURIMPLEMENT
Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.
Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.
DISASSEMBLYORSCRAPPING
Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.
1-3

1-GENERALINFORMATION
Intendeduse
KONGSKILDEdiscmowercanonlyperformtheusual
workinagriculture.Onlyconnectthediscmowertoatrac-
torthatcorrespondswiththespecicationsoftheimple-
mentandislegaltouse.OnlythePowerTake-Off(PTO)
ofthetractorcandrivetheattacheddiscmower.
Theimplementcomeswitheitherarotaryail-typeora
roll-typeconditioningsystemandcansolelycutonthe
groundnaturalorplantedgrassandstemcropsforanimal
feedingpurposes.Thediscmowerlaysthematerialin
awindrow,whichallowsthesubsequentpick-upofthe
material.
Theworkmustoccurunderreasonableconditions,or
thoroughagriculturalknowledgeandauthorisedopera-
tion,onanormalcultivationthathasareasonableexten-
sionwithoutforeignmatterandthelike.Theperformance
oftheimplementwilldependonthecrop,theconditionof
theeld,theground,andnallytheweather.
Intendeduseimpliesthatyouobservetheprescriptions
concerningadjustment,operationandmaintenanceinthe
instructionmanual.Observedaltogetherthesafetyin-
structionsaswellascommonrulesconcerningtechnical
safety,workingpracticesandroadsafety.Ifnecessary
contactanauthorisedworkshop.
Ifyounoticedegradationofperformance,contactyour
dealerforassistance.Hemayhaveusefulinformation
forimprovements,orakitmaybeavailabletoenhance
theperformance.
Prohibitedusage
NOTICE:DONOTusethisimplementforanotherpur-
posethanintendedbythemanufacturer(asdescribed
inthemanual,shownbythedecals,orinotherproduct
safetyinformationprovidedwiththeimplement).These
informationsourcesdenetheintendeduseoftheimple-
ment.
Donotusethisimplement:
1.Tocutgrassinparkfacilitiesandlawns.
2.Tocutgrassonthesidesofpublicroadways.
3.Toharvestcorn.
4.Toclearforestordenselywoodedareas.
Anyotherusebeyondtheintendeduseisregardedas
misuseandrequirestheauthorizationofthemanufac-
turer.Themanufacturerisnotresponsibleforanydam-
agethatresultsfromtheimproperuseoftheimplement.
Theuserbearsthatrisk.
Contactyourlocaldealerwhenyouarenotsureabout
theuseorfunctionofyourimplementinaparticularap-
plication(forexamplecrop,variety,uniqueconditions,
etcetera)oryoudonotknowifthereisaneedforspe-
cialequipmentorspecialprecautions.
Nopartsmustbettedtothisimplement,whichhavenot
beenreleasedbyKONGSKILDE.Theymightaffectthe
implementoperation,safetyoftheuserorotherpeople,
stabilityorwearcharacteristicsoftheimplement.They
mayalsovoidthehomologationapprovalobtainedfor
yourcountryandcompliancewithECdirectives.
Donotmakechangestotheimplementanditsconstruc-
tionwithoutthepermissionfromthemanufacturer.The
manufacturerdoesnotacceptanyresponsibilityfordam-
agesthatresultsfromunauthorizedmodication.
1-4