Kongskilde 9200 DF User manual

Kongskilde
9200
KONGSKILDE 9200 DF
Vertical Tillage - Assembly/Parts
Models
769243901 9243 Vertical Tillage (43') 760000256 - Revision 2
Serial No. 500011 - current
*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specific-
ations and options.

2
Introduction: ........................................................................................................................................3
Mainframe & Gang Tube Assembly....................................................................................................4
Center Rockshaft Assembly.................................................................................................................6
Center Rockshaft Part Details..............................................................................................................8
Center Lift Cylinders & Linkage Assembly ......................................................................................10
Single Point Assembly.......................................................................................................................12
Hitch & Turnbuckle Assembly ..........................................................................................................14
Light Stands & Safety Lock Assembly..............................................................................................16
Center Gang & Scraper Assembly.....................................................................................................18
Gang Assembly Details......................................................................................................................20
Inner Wing & Gang Tube Assembly..................................................................................................22
Inner Wing Fold Cylinder Assembly .................................................................................................24
Inner Wing Wheelarm & Cylinder Assembly....................................................................................26
Wing Wheelarm Part Details .............................................................................................................28
Inner Wing Gang & Scraper Assembly..............................................................................................30
Outer Wing & Gang Tube Assembly.................................................................................................32
Outer Wing Fold Cylinder Assembly.................................................................................................34
Outer Wing Wheelarm & Cylinder Assembly ...................................................................................36
Outer Wing Gang & Scraper Assembly.............................................................................................38
Harrow Arm & Roller Assembly .......................................................................................................40
Hydraulic Tree Assembly...................................................................................................................42
Lift Hydraulics...................................................................................................................................44
Fold Hydraulics..................................................................................................................................46
Cylinder Parts.....................................................................................................................................48
Light Kit Assemby.............................................................................................................................50
Swivel Gauge Wheel Assembly.........................................................................................................52
Rear Hitch (Optional) ........................................................................................................................54
Rear Hitch Hydraulic Kit (Optional) .................................................................................................56
Rear Hitch Light Extension Kit (Optional)........................................................................................58
Decal Placement.................................................................................................................................60
Assembly Completion........................................................................................................................62
Appendix A - Hose Routing...............................................................................................................63
Appendix B - Light Wire Routing .....................................................................................................65
Appendix C - Gang Layout................................................................................................................66
Appendix D - Roller Layout..............................................................................................................67
Appendix E - Decal Locations...........................................................................................................68
Appendix F - Torque Chart................................................................................................................70
Table of Contents

3
Introduction:
Please take the time to carefully read all the instruction booklets provided with your new
Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for
later review.
These instruction booklets have been developed to assist you in assembling, adjusting and maintain-
ing your new Kongskilde Product. To obtain optimal performance over the lifetime of the product
read and follow these instructions carefully.
When the assembly of the unit is completed, please refer to the Owners Manual before attempting
to adjust or use the product. The Owners Manual will provide you with further instructions on the
proper Field Settings, Adjustments and Maintenance Procedures for Safe Operation of the unit.
If optional equipment or attachments have been ordered for your unit, please refer to the instruction
booklets provided for proper installation and adjustment of these accessories.
Please take the time to fill out and return the Owners Registration and Warranty Form provided with
the Owners Manual in order to activate the warranty coverage.
NOTES:
-Images in this manual are for reference only and may not exactly match actual components.
-This manual depicts "Left" and "Right" as if standing behind the unit facing forward.
-Refer to torque chart in Appendix E for proper tightening of bolts, unless otherwise noted.

4
Mainframe & Gang Tube Assembly
Instructions:
-Hardware included in bag 760013035
-Connect center frames and gang tubes as shown, using parts listed on next page.
-Place center frames on steel shop stands during assembly until lift hydraulics are installed and
working.
$
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5
Parts List / 9200 DF Mainframe & Gang Tube Assembly. Date: Dec 2015
Fig. Part no. Qty Description
1 760013054 1 Center Mainframe Assembly, LH
2 760013055 1 Center Mainframe Assembly, RH
3 760013060 1 Leveling Pivot Linkage Mount Assembly
4 760013061 2 Gang Tube Assembly, Front Center
5 760013062 2 Gang Tube Assembly, Rear Center
6 600356102 2 Hex Bolt, 1" x 4-1/2" GR. 5
7 600356004 10 Hex Bolt, 1" x 3-1/2" GR. 5
8 600366032 12 Nut, Toplock 1"
9 760015081 4 Bushing, Gang Pivot
10 7600381056 4 Flat Washer, 1-1/4" Hardened GR. 9
11 7600355104 4 Hex Bolt, 1-1/4" x 10" GR. 8
12 7600382104 4 Lock Washer, 1-1/4"
13 600365064 4 Nut, Standard 1-1/4" GR. 8
14 600355054 4 Hex Bolt, 1" x 6-1/2" GR. 8
15 7600366052 4 Flange Nut, Spiralock 1"
16 600356011 4 Hex Bolt, 3/4" x 2-1/2" GR. 5 (Full Thread)
17 600381009 8 Flat Washer, 3/4"
18 7600365080 8 Jam Nut, 3/4"
19 100401006 4 Bearing, Gang Adjust
20 600471000 5 Grease Fitting (pre-installed)
21 760016073 1 Stand, Decal Plate

6
Instructions:
-Hardware included in bag 760013038
-Insert wear sleeves into rockshaft blocks before assembling rockshaft.
-Assemble rockshaft, spindles and wheels to center frame as shown, using parts listed on next
page.
-IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel arms
(Narrow setting). Torque lug nuts to 310 ft-lbs. Re-torque lug nuts after 10 hours of field use and
check every 50 hours.
Center Rockshaft Assembly
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Parts list / 9200 DF Center Rockshaft Assembly. Date:April 2015
Fig. Part no. Qty Description
1 760013025 1 Center Rockshaft Assembly
2 760031190 8 Center Rockshaft Sleeve
3 760031189 8 Center Rockshaft Block
4 7600355102 8 Hex Bolt, 3/4" X 9-1/2" GR. 8
5 600366024 12 Nut, Toplock 3/4"
6 7600473123 4 871 Hub & Spindle Assembly
7 600355047 4 Hex Bolt, 3/4" X 5" GR. 8
8 7600473134 4 Wheel Assembly, 440/55R18, 10-Bolt
8A 7600473132 - Rim, 10-Bolt 18" X 14"
8B 7600473133 - Tire, 440/55R18 - Goodyear FS24
See following page for part details

8
Center Rockshaft Part Details
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Parts list / 9200 DF Center Rockshaft Part Details. Date: April 2015
Fig. Part no. Qty Description
1 760016051 1 Center Rockshaft Wdmt (with cylinder bushings)
2 760016052 2 Center Tandem Wdmt (with grease fittings)
3 7600473127 4 Cup, Bearing - JM207010A
4 7600473126 4 Cone, Bearing - JM207049
5 600473057 4 Seal, 2-3/4" w/Spring & Alternate Lip
6 760015130 2 Pin, Center Tandem Pivot
7 7600383221 2 Bushing, Connex 3"
8 760015131 2 Spacer, Center Tandem
9 600381016 2 Flat Washer, 1-1/2"
10 7600366051 2 Slotted Nut, 1-1/2" - 12 UNF, Plated
11 600383005 2 Pin, Cotter 5/16" X 2-1/2"
12 600356014 2 Hex Bolt, 5/8" X 4-1/2" GR. 5
13 600366031 2 Nut, Toplock 5/8"
- 7600473124 4 Spindle Assembly (Includes items 14, 21, 22, 23)
14 7600473125 4 Spindle, 3-1/8" x 20" (Plated)
- 763011621 4 Hub Assembly (Includes items 15, 16, 17, 20, 24, 25)
15 763011741 4 Hub - 871 (Includes items 18, 19, 26, 28)
16 76301156 4 Seal, TCM 30454SA
17 76301172 4 Cone, Bearing - TAM39585
18 76301173 4 Cup, Bearing - 39520
19 76301175 4 Cup, Bearing - 453A
20 76301176 4 Cone, Bearing - 460
21 76301177 4 Washer - 3" O.D. x 1.25" I.D. X .16"
22 76301178 4 Castle Nut, 1-1/4" - 12
23 76101265 4 Pin, Cotter 1/4" X 2"
24 76301179 4 Dust Cap
25 76101113 4 Hex Bolt, 5/16"-18 X 3/4" GR. 5
26 76301189 40 Lug Nut, 3/4"-16
27 600471000 8 GF-641 Grease Fitting
28 600471004 4 Grease Fitting, 1/8"-27
29 7600383216 2 Bushing, Connex 1"

10
Instructions:
-Hardware included in bag 760013040
-Attach lift cylinders and linkages as shown with ports facing forward/up, using parts listed on
next page.
-Use pins which come with cylinders - pins shown are for repair only.
Center Lift Cylinders & Linkage Assembly
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Parts list / 9200 DF Fold Center Lift Cylinders & Linkage Asy. Date: April 2015
Fig. Part no. Qty Description
1 760016029 2 Center Linkage Tube
2 760013067 2 Rear Cylinder Linkage (Includes Item 7)
3 600474633 2 Cylinder, 4-1/2" X 12"
4 600356029 4 Hex Bolt, 1" X 5-1/2" GR. 5
5 600366032 7 Nut, Toplock 1"
6 600356101 2 Hex Bolt, 1" X 5" GR. 5
7 7600383216 2 Bushing, Connex 1"
8 600383136 4 Pin, 1" X 85mm
9 600381018 4 Flat Washer, 1"
10 600383058 4 Pin, Cotter 5/32" X 2"
11 760013026 1 Self-Leveling Cushion Assembly (Includes Items 22-30)
12 760016055 1 Leveling Pivot Linkage
13 760015195 2 HD Trunnion Plate
14 760015187 2 Self-Leveling Pivot Spacer
15 7600355109 1 Hex Bolt, 1" X 7-1/2" GR. 8
16 600355032 2 Hex Bolt, 5/8" X 6-1/2" GR. 8
17 600356010 2 Hex Bolt, 5/8" X 2" GR. 5
18 600366031 4 Nut, Toplock 5/8"
19 760031114 1 Pin, Leveling Link
20 600366028 1 Nut, Toplock 3/8"
21 600356111 1 Hex Bolt, 3/8" X 2" GR. 5
22 760016072 1 Self-Leveling Tube
23 760015194 2 Spring Sleeve
24 760015188 2 HD Leveling Spring
25 760015193 3 Washer, Leveling
26 760011003 2 Trunnion Spacer
27 760015189 1 HD Trunnion
28 600365022 1 Nut, Standard 1-1/2"-6
29 600365069 1 Nut, Jam 1-1/2"-6
30 600471000 1 Grease Fitting

12
Instructions:
-Hardware included in bag 760013041
-Assemble parts to frame as shown, using hardware listed on next page.
-Slide outer tube (2) over inner tube (1) and insert through upright bracket (3) before bolting on rear
tube (4). Connect rear tube to inner tube using 4 holes closest to the bend on the elbow plates (5)
Single Point Assembly
1
23
4
56
7
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6
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18 19
20 21
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Parts list / 9200 DF Single Point Assembly. Date: Dec 2015
Fig. Part no. Qty Description
1 760013102 1 Asy, Single Point Inner Tube
2 760033114 1 Asy Single Point Outer Tube
3 760016034 1 Single Point Upright
4 760015095 1 Single Point Rear Tube
5 760015096 2 Elbow Plate
6 600356007 6 Hex Bolt, 3/8" X 2-1/2" GR. 5
7 600382051 7 Lockwasher, 3/8"
8 600365008 7 Nut, Standard 3/8"
9 600381006 4 Flatwasher, 3/8"
10 760031121 2 Single Point Tube Spacer
11 760016063 1 Depth Gauge Adjustment Wdmt
12 7600356162 3 Hex Bolt, 3/8" X 2-1/4" GR. 5
13 760015166 1 Depth Gauge Tube Stand
14 760013103 1 Asy, Depth Gauge
15 760015169 1 Depth Gauge Indicator
16 600356122 2 Hex Bolt, 1/4" X 2" GR. 5
17 600366026 2 Nut, Toplock 1/4"
18 760032027 1 Single Point Indicator
19 600383037 1 Cotter Pin, 1/8" X 1"
20 760032038 1 Single Point Crank
21 600365009 1 Nut, Standard 1/2"
22 7600365078 1 Jam Nut, 1/2"
23 601140555 1 Striker Bolt 3/8" X 3
24 601140556 1 Striker Spring
25 600366028 5 Nut, Toplock 3/8"
26 7600470491 1 Valve, Single Point
27 600356148 2 Bolt, 5/16" X 2-1/2" GR. 5
28 600382050 2 Lockwasher, 5/16"
29 600365007 2 Nut, Standard 5/16"
30 600356020 2 Hex Bolt, 3/8" X 1" GR. 5

14
Instructions:
-Hardware included in bag 760013042
-Attach hitch, turnbuckle and components to frame as shown, using hardware listed on next page.
-Turnbuckle should be installed with an initial pin-pin length of about 104".
-Optional: After rockshaft, linkages, and hitch are assembled, lift cylinder stops can be installed on
center lift cylinders to support the machine instead of shop stands.
Hitch & Turnbuckle Assembly
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Parts list / 9200 DF Hitch & Turnbuckle Assembly. Date: Dec 2015
Fig. Part no. Qty Description
1 760013068 1 Asy, T-Hitch
2 760015072 2 Hitch Pivot Pin
3 7600356163 2 Hex Bolt, 3/8" X 2-3/4" GR. 5
4 600366028 4 Nut, Toplock 3/8"
5 760033027 1 Turnbuckle Assembly (Includes Items 22-25)
6 760031186 1 Turnbuckle Latch
7 600355025 2 Hex Bolt, 1" X 7" GR. 8
8 600366032 4 Nut, Toplock 1"
9 601140770 1 CAT IV Pindle Style - 2 1/4" (no clevis)
10 600355027 1 Hex Bolt, 1" X 8" GR. 8
11 600461011 1 ASAE Safety Chain Assembly
12 600381018 5 Flat Washer 1"
13 760033083 1 Asy, Hydraulic Hose Stand
14 600356020 2 Hex Bolt, 3/8" X 1" GR. 5
15 600600268 1 Manual Canister
16 760001005 1 Socket, 7-Pin Light Plug Storage
17 600356138 2 Hex Bolt, 1/4" X 1" GR. 5
18 600381023 4 Flat Washer, 1/4"
19 600366026 2 Nut, Toplock 1/4"
20 760031152 1 Adjustment Wrench
21 601231223 1 Jack TWL 190 DL-B
22 760032066 1 Turnbuckle Wdmt
23 760032064 1 Turnbuckle Clevis RH
24 760032065 1 Turnbuckle Clevis LH
25 600471000 6 Grease Fitting
26 7600355109 1 Hex Bolt, 1" X 7-1/2" GR. 8

16
Instructions:
-Hardware included in bags 760013048, 760013101
-Attach light stands and safety locks to center frame.
-IMPORTANT: Light tubes should be mounted on stands as far outwards as possible.
-Disconnect safety pin chain from split ring and route chain through base of plates as shown be-
low. Reconnect chain to split ring to secure pin to frame.
Light Stands & Safety Lock Assembly
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17
Parts list / 9200 DF Light Stands & Safety Lock Assembly. Date: Dec 2015
Fig. Part no. Qty Description
1 760016036 2 Light Stand Wdmt
2 7600356163 4 Hex Bolt, 3/8" X 2-3/4" GR. 5
3 600366028 4 Nut, Toplock 3/8"
4 760013104 1 Asy, Light Tube, LH
760013105 1 Asy, Light Tube, RH (not Shown)
5 7600373128 4 U-Bolt, 3/8" X 2" X 3"
6 600382051 8 Lockwasher, 3/8"
7 600365008 8 Nut, Standard 3/8"
-
9 760016061 2 Safety Lock, 4-1/2" X 8” Cylinder
10 601140780 2 Jack Pin, 1/2"
11 600333011 2 Hair Pin, 4MM X 60MM
12 7600383208 2 Safety Pin w/Chain
13 760031244 2 Amber Flashing Light (included in Light Kit 760033006)
14 760031243 2 Red Tail/Brake Light (included in Light Kit 760033006)
15 600356138 8 Bolt, 1/4" X 1" GR. 5
16 600381023 19 Flat Washer, 1/4"
17 600366026 11 Nut, Toplock 1/4"
18 76101101 3 Bolt, 1/4" X 3/4" GR. 5
19 760013099 1 Asy, Decal Plate

18
Instructions:
-Hardware included in bags 760013044, 760013046, 760013047
-Attach bearing towers (2 & 3), c-springs (4), and scraper bracket (5) to gang assemblies using hard-
ware listed on next page. Torque bolts (6) to 300 ft-lbs. NOTE: Rotate gang bearing so grease fit-
ting is facing rearwards.
-Attach gang & c-sping assembly to gang tubes using clamp plates and bolts shown. See Appendix
C (pg 60) for gang layout details.
-Install scraper tubes and scrapers after gangs have been mounted to machine. NOTE: Offset scrap-
ers should be mounted as close as possible (without touching) to the concave side of the blades .
Center Gang & Scraper Assembly
1
23
4
5
6
7
8
9
10
11
12
13
14a
15 16 14b
15
16

19
Parts list / 9200 DF Center Gang & Scraper Assembly. Date: February 2016
Fig. Part no. Qty Description
1 760013003 2 Gang Assembly, 11-Blade Center Front
- 760013006 2 Gang Assembly, 9-Blade Center Rear - not shown
2 604002087 10 Tower, Gang Bearing
3 760012000 5 Tower, Gang Bearing Scraper LH (Included in Scraper Option)
- 760012001 5 Tower, Gang Bearing Scraper RH (Included in Scraper Option) - not shown
4 604002040 10 C-Spring
5 760012002 10 Scraper Bracket
6 600355001 20 Hex Bolt, 3/4" X 3" GR. 8
7 600382055 20 Lock Washer, 3/4"
8 604002067 20 Plate, Gang Mount
9 600355067 30 Hex Bolt, 3/4" X 7-1/2" GR. 8
10 600366024 30 Nut, Toplock 3/4"
11 604002182 2 Scraper Tube, 11-Blade (75")
- 604002180 2 Scraper Tube, 9-Blade (83") - not shown
12 600373112 10 U-Bolt, 5/8" X 2" X 3-1/2"
13 600366031 20 Nut, Toplock 5/8"
14a 760012019 26 HD Scraper Wdmt (Included in HD Scraper Option)
14b 760015198 26 Offset Scraper (Included in Offset Scraper Option)
15 600373061 26 U-Bolt, 1/2" X 2" X 3-1/4"
16 600366030 52 Nut, Toplock 1/2"
See following page for gang details

20
NOTE: The only gang assemblies with an 18" end blade are E & F.
Gang Assemby Details
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