Lamp FD30EX User manual

1
SPECIFICATIONS
FOR YOUR SAFETY AND CORRECT INSTALLATION
Max. Door height 2400 mm
Door width 590 -1000 mm
Min. Door thickness 30 mm
Max. Door weight 30 kg/door ※1
Vertical adjustment 4 mm upward
3 mm downward
Depth adjustment ±2 mm
Door
Door pocket
FD30EX SLIDING DOOR SYSTEM Installation Manual
(Ceiling Mount Type for Pocket Door, with Dual Soft Close)
Part No.FD30EXDHCP-PD
Thank you for using our product. Before installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
ABOUT THE PRODUCT
● 
This is a parts set for a sliding door system for indoor use.
● 
7KHGRRUFORVHVLQVRIWPRWLRQVWHSV¿UVWVORZWKHQIDVWand
opens with a 1 step soft motion.
● 
Two sections of track for easy maintenance after installing.
・
The closing speed of the soft closing type door may change
depending on the ambient temperature, operating method or
installation quality.
・
Recommended ambient temperature range is 5 to 40 degrees
centigrade.
※1When using a light weight door, you may feel the resistance of
the soft closer when opening the door.
WARNING:If not followed, death or serious injury may result. 
Caution: If not followed injury or damage may result.

Prohibited
Warning
Caution Required
Meaning of symbols
This product should be installed by a qualified person in accordance with this manual. If it is not installed correctly, the door
may fall and cause injury.
Provide a frame that can withstand the weight and impact of opening and closing the door. Be sure to use the specified screws
and tighten them securely. If the mounting strength is insufficient, the door may fall and cause injury.
Do not use this product for any other purpose, or with doors that are outside the specifications of this manual.
Do not disassemble or modify any parts other than those described in this document.
Follow the specified dimensions, specifications, and alignment of the door and frame. Warping, tilting or twisting of the frame
or door may cause failure.
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
This product is a part for architectural fittings. After installation, please check the function and safety of the final product.
Please inform the end user how to use the product safely.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time every
year is recommended).
When installing the “pocket door”, make an “easy-maintenance” structure. For example, use a removable panel.
Install the product with two people (in the case of one person, there is a risk of damaging components).

2
15
12
47.5 47.5
16 4545（47）
2 ×C5 (Min.)
Trailing
edge side
Leading
edge side
* ( ) show the dimensions when
using Cover caps.
42
5
3
6
1 1
:LGWKRIGRRUSRFNHW5S: 5:í5R:í'1
Margin:
'1
Available opening length: Row
7UDFNOHQJWKGRRUSRFNHW/S 5:í5R:Track length (opened area): Lo = RoW
Opening width: RW
Connecting position
of upper tracks
Leading edge at
fully opened position
Front face of
door pocket
Trailing edge at fully
closed position
'RRUZLGWK': 5R:'1
,QFDVHRI1R0DUJLQ'1 5R:
14

247

12
Min. 7
Min. 7
15
28
16

358
185
3
3
Trigger of trailing edge side
Full opened position
Trigger of Leading
edge side
Connecting position
of upper tracks
2YHUODS
,QFDVHRI1R0DUJLQ'1 
Closed position
Min. Opening width of doorpocket
'RRUWKLFNQHVV 'W
,QFDVHRI1R0DUJLQ'1 WKH
front part of the door pocket must be
detachable for door hanging work.
3
4
'RRUYHUWLFDO
adjust range
When using
open area track
（Recessed mounted）
When using
open area track
（Surface mounted）
 í 2
21
22 
í
7
[Vertical adjustment range]
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
TOOLS REQUIRED FOR INSTALLATION
・Philips head driver #2 ・
Machine or tool for cutting
aluminum alloy
・
Drill bit for metal: M4.5 ・Drill bit for metal
(for M7.8 countersunkhole)
The example shows the sliding door when the leading edge (at the fully opened position) is aligned with the connecting position of
the upper tracks. To shift the connecting position towards the trailing edge, see page 9.
No. ① ②③④⑤⑥
Name
Open area track
(Surface mounted）
Open area track
( recessed mount
）
Soft closer
(two-way) Upper roller Front trigger Pocket trigger Floor guide
Cord No.
$YDLODEOHZLWKYDULRXVOHQJWKDQG¿QLVKH 250-043-910 250-020-837 250-029-705 250-029-704 250-017-151
Part No.
FD30-35EV-TRMP 型FD30-35EV-TRHP 型FD30EX-WRH-DSC-A FD30-WRH-N FD30-TRGPF FD30-TRGPB FD30-HBG
Parts
1 ea 1 ea 1 ea 1 ea 1 ea
Accessories
Countersunk head tapping screws
3.5 ×25
(Q'ty depends on the hole location)
Pan head tapping
screws
3.5 ×30 3 ea.
Pan head tapping
screws
3.5 ×30 3 ea.
Countersunk head
tapping screws
4.0 ×30 2 ea.
Countersunk head
tapping screws
4.0×30 2 ea.
Countersunk head
tapping screws
3.5 ×30 4 ea.
Optional Parts
No. ⑦⑧
Name
Door guide track Cover cap
Part No. FD30-HBRT1500SIL FD30-WRH-CP
Parts
Recommended
screw: Countersunk
head tapping
screws 4
×
20 Thickness: 2 mm

3
When using 860 mm track and 1260 mm track (1 ea.)
When cutting from a long track (1860mm, 2760 mm, 3960 mm)
2Installing Door Pocket Track
Connecting side
Connecting side
Tracking edge
Tracking edge
Door pocket track
Connecting side
Connecting side
Leading edge
①Door pocket track
Attached screws
(Countersunk head tapping
screws 3.5 ×20)
Track length for door pocket
30
Track length for open area: Lo
170
30
30
2×I4.5Process holes for Trigger (leading edge).
I
4.6
I
7.8 CSK
Process holes for
track mounting.
I4.6 I7.8 CSK
Process holes for track mounting.
30 30 20
30 30 20
Track end to be connected
Track end to be connected
Open area track
Mount Door pocket track to the upper frame.
Fix it with attached screws.
Install the cover panel onto the door pocket
after mounting the track.
Open area track Door pocket track
2×I4.5
Process holes for Trigger (leading edge).
I4.6 I7.8 CSK
Process holes for track mounting.
I4.6 I7.8 CSK
Process holes for track mounting.
30 30 20
Track length for open area: Lo
30
17030 Track length for door pocket
30
303020
Leading edge
Track end to be
connected
Track end to be
connected
The end which has three
countersunk holes must
face the center.
1Cutting track and Hole Drilling on Upper Track
When cutting, reinforce the
track to prevent deformation
at the cut section.
Do not cut the track on the
side with three holes.
Caution Caution
Remove any dirt or aluminum
chips from the track.
Caution
INSTALLATION PROCEDURE

4
②③Main unit
3
4
6
Mounting Parts on Door
Installing Pocket Trigger
5Verification Before Installing Soft Closer
Inserting Parts into Open Area Track
Insert the parts in order from  to  with care of direction.
You can insert the parts smoothly from the connecting end which has no burrs.
1 3
④Front trigger
②Soft Closer
③Upper roller
Pay attention to
the direction.
1
2
3
①Open area track
The edge which has
three countersunk
holes is the end to be
connected.
Leading edge
Connecting side
Remove any dirt or aluminum chips from
the track.
Tape around rollers and upper track to
prevent inserted parts from falling.
⑤Pocket trigger
Door pocket track
Insert end with the pin.
Insert the pocket trigger
until it reaches the end
of the track.
Pay attention to the
direction.
Correct set position
Improper set position
Trigger catcher
(Red colored part)
Correct set position
Slot for trigger
Slot for soft closer / roller
If the trigger position is wrong, pull back
the trigger catcher to the correct position
using a 6mm diameter round bar.
Without verification the self closing feature may fail.
Trigger catcher
(Red colored part)
I6
Caution
Caution
Pull out casing.
2
Raise
lever.
1
VIDEO
LINK

5
After fixing the track, move rollers and check if there is any misalign-
ment or gap between the tracks.
Caution
7Mounting of Open Area Track
Align the track end to the end of
the door pocket track.
Pull out the pocket trigger from
the door pocket track, and insert
it into the open area track.
Fasten the open area track and pocket trigger with provided screws in order of to.
Move rollers if they cover the fastening holes on the track.
Overlap the two countersunk holes
on the pocket trigger and the two
holes on the open area track.
Deviation of the joint position makes
insertion of the trigger difficult.
The edge which has
three countersunk
holes is the end to be
connected.
When sliding the pocket trigger, use
a screwdriver.
The screwdriver may unexpectedly
come out and damage the track.
Scratches on the running track may
cause a noise of rollers during
operation.
When tightening the screws
make sure that the both tracks
are aligned.
Be careful not to misalign the
tracks. Tighten the screws firmly.
Screw 3.5× 25
(included in ①)
Screw 3.5× 25
(included in ①)
Screw 4.0 × 30
(included in ④)
Screw 4.0× 30
(included in ⑤)
①Open area track
Door pocket track
1
2
3
5
4
1
1
5
【1 Connecting to door pocket track.
【2】Fastening trigger and track
Remove any dirt or aluminum
chips from the track.
Caution
Caution
Caution Caution
Caution
OK

6
右
上
下
左
8
9Hanging Door
右
上
下
左
Soft Closer
Upper roller
2
3
4
17
10
51
Floor guide
Lever
Upper roller
(main unit)
Casing
Mounting of Floor Guide
Position the floor guide
below the center of the upper
track, so that it is covered by
the door when it is opened
and closed.
Fasten the four countersunk holes
with provided screws.
OK
上
下上 下
Lever is on
the bottom.
Screw 3.5× 30
(included in ⑥)
Caution
Insert the roller until a click sound is
heard.
The position of the model where
the margin occurs is shown in
the figure.
2
Support 10 mm
(To be removed after hanging）
Verify that the main unit is not dislocated
from the casing, foreither of the door ends.
Front face of
door pocket
Trailing edge at
closed position
Click
1
Caution
❺Verification of Soft Closer Operation
●Starting point of soft - close.
Leading edge: approx. 100 mm before the stop position.
Trailing edge: approx. 50 mm before the stop position.

7
10
11
Adjusting TheDoor Position
Adjusting, Fastening Floor Guide
12
Fastening the Jump Prevention Nut
If the door movement is not smooth, remove
the door, then adjust the floor guide forwards
or backwards.
The jump prevention nut is on the hanger bolt of the Upper roller. Tighten the nut with
the provided spanner until it contacts the soft closer.
Adjust the door so that it is parallel to the upper track with 6- 13 mm of clearance between the door and floor.
The adjustment of the door should be done
with the jump prevention nut loosened.
Caution
Do not turn the adjustment screw beyond adjustment range.
Do not use electric screw driver.
右左
Jump prevention nut
Gap
右
上
下
左
右
上
下
左
4 mm
3 mm
Vertical adjustment range: 7 mm Depth adjustment range: 4 mm
2 mm
2 mm
Clockwise = Raise
Counterclockwise = Lower
Depth adjustment screw
Be sure to tighten the nut to
prevent damage.
Caution
Tighten
Jump
prevention nut
Adjustment range: ±2mm
Vertical adjustment screw

8
4
3
2
右
上
下
左
Be careful not to let the door fall.
2
1
When sliding the pocket trigger, use a
screwdriver etc.
Take care not to damage the track when
sliding the pocket trigger. Scratches on the
running track may cause roller noise during
operation.
3
1
2
Caution
【2】How to remove Upper track
Remove the pocket trigger screws.
Slide the pocket trigger into the door pocket track.
Remove the open area track.
The trigger can be deformed if the open area
track is removed if the pocket trigger has not
been moved into the pocket track.
Hold the open area track when removing the last
screw.
1
2
3
Appendix 1
【1】How to remove door
Put a support of 10 mm thickness under the door.
Pull out the leading edge roller (main unit) from the
casing, while pushing the lever on the roller.
Pull out the door, while making sure not to let it
scratch against the door pocket.
Pull out the trailing edge roller from the casing.
How to Remove Door, Track
1
2
3
4
Soft closer
Remove door
Floor guide
Pull the door to the
position which the lever
is touchable, then pull
up the lever and
remove the door.
Support of 10mm
thickness
Caution
Caution

9
必ず、扉が全開位置で
あること（扉の戸尻が
枠に当たっていること）
【1】When determining the trigger position on site
(1) Put a mark on the open area track with reference to the
front end of the door at the fully opened position.
(Use masking tape so that the track isn't marked)
(2) Remove the open area track.
Remove the door according to the procedure -
Appendix 1 : How to remove the door, then remove the
open area track.
・Drill additional holes for trigger on the open area track.
(See the drawing below.)
[Example] Door pocket track with length equal to the width
of the door pocket.
(1)
Drill holes for the pocket trigger according to the drawing below.
(2) Fix the open area track, while following the above right
figure, since the working sequence is different from the
regular process.
【2】 How to process the holes for pocket trigger in advance
Front end of the door
3030
2 ×I4.5 additional holes Mark as front end of the door
Door pocket track
Open area track
The pocket trigger mark
(from the factory)Pocket trigger
30
Margin
DN
Door width
Width of door pocket = Track length (door pocket)Opening width = Track length (opened area)
Margin
DN
30
2 ×I4.5
additional holes
Position of front end of the door
Door pocket track
Open area track
Front end of the door
at full opened position
Mark on pocket trigger
(Factory-made)
Pocket trigger
(3) Mounting open area track
Follow the figure to the bottom right, since the working
sequence is different from the regular process.
(4) Hanging the door
Refer to the procedure「」and the following
procedures on page 3.
2
2
1
Working sequence for mounting the open area track
(common to【1】and【2】)
2
1
Pull out the pocket
trigger slightly.
Fasten with screws.
3
Pull out the pocket
trigger and align it
with the drilled holes.
Fasten with screws.
4
How to Shift the Connecting Position of the Tracks
Appendix 2
Put a mark on the open area track
with reference to the leading edge
of the door.
Make sure that the door is
in the fully opened position
(the trailing edge is
touching the frame).
Caution

10
PERIODICAL INSPECTION
・Clean the inside of the track.
・Check the upper and lower space of the door. If necessary, correct the space.
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Illinois, USA
Phone: [phone] E-mail:[email protected]
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2022.03 1286-3
Trouble Checkpoint Solution
Door stops during soft
closing is 6 - 13 mm.
Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Check if mohair seal is installed. Reduce the friction between the mohair seal and door.
The door doesn`t close
softly.
Check if trigger is installed.
Check if door is closed by excessive force. Do not close door by excessive force as it may damage the soft closer.
The position of trigger catcher in page 4 section may
become dislocated.(It is hidden as installed in upper track.)
Remove the door and the upper track , then check the status of the trigger in
section .
Abnormal noise during
operation is 6 - 13 mm.
Check if door touches adjacent parts.
Check track rollers for aluminum dust. Remove the track, then pull out and clean the roller.
Check the track mounting screws for looseness. Retighten the screws to free the roller.
Heavy door operation
is 6 - 13 mm.
Check if door touches adjacent parts.
Door does not move. Check the track retaining screws for looseness. Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Door stops or caught
during operation.
Check if there is any gap or misalignment between the tracks. Correct the misalignment or gap.
TROUBLESHOOTING