Lamp FD35EV User manual

1
Thank you for using our product. Before installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
FD35EV SLIDING DOOR SYSTEM Installation Manual
One-Way Soft Close, Recessed Mount Roller
Part No.FD35EVHCP
●This is a parts set for a sliding door system for residential &
commercial use.
●
The door closes in 2 soft motion steps.
●The door can be installed without the use of tools.
ABOUT THE PRODUCT
Door Height Max.2400 mm 2401 - 2700 mm
Door width 520 - 1200 mm 700 - 1200 mm
Min. Door thickness 24 mm
Max. Door weight 35 kg※1/door
Vertical adjustment 3 mm upward, 4 mm downward
Depth adjustment ±2 mm
・
The closing speed of the soft closing type door may change depending on
the ambient temperature, operating method or installation quality.
・Recommended ambient temperature range is 5 to 40 ℃.
※1When using a light weight door, you may feel the resistance of
the soft closer when opening the door.
SPECIFICATIONS
FOR YOUR SAFETY AND CORRECT INSTALLATION
Prohibited
Warning
Caution Required
Meaning of symbols
WARNING: If not followed, death or serious injury may result.
Caution: If not followed injury or damage may result.
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may fall and cause injury.
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Do not disassemble or modify any parts other than those described in this document.
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frame or door may cause failure.
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
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Please inform the end user how to use the product safely.
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every year is recommended).

2
No. ① ② ③④⑤
Name
Upper track
for soft-closing
(surface mount)
Upper track
for soft-closing
(recessed mount)
Upper track for
standard sliding
(surface mount)
Upper track for
standard sliding
(recessed mount)
Soft closer Upper roller Upper catch
Item No.
FD35EV-TRM-SC FD35EV-TRH-SC FD35EV-TRM FD35EV-TRH FD35EV-WRH-SC FD35EV-WRH FD30-HTST
Item
Flat head tapping screw
3.8×40･････3 pcs
Flat head tapping screw
3.8×40･････3 pcs
Accessories
Hole pitch
：300 mm
Pitch end ：30 mm
Recommended screw:Countersunk head tapping screw 3.5×25
Use the track for standard sliding for inline sliding
Hole pitch ：300 mm
Pitch end ：30 mm
Recommended screw:Countersunk head tapping screw 3.5×25
Single sliding
either one −1 pc 1 pc 1 pc
Double sliding
either one −2 pcs 2 pcs 2 pcs
In line sliding
−either one 2 pcs 2 pcs 2 pcs
No. ⑥ ⑦⑧⑨
OPTIONAL PARTS
⑩⑪⑫
Name Floor guide Bumper block Trigger Jig Door guide track Cover cap Spanner
wrench
Item No. FD50-BGR18 FD35EV-HBB FD35EV-TRG FD35EV-TRJ
FD30-HBRT1500SIL
FD50-WRH-CP FD30-FSP
Item
Thickness: 2 mm
Hole pitch
：250 mm
Pitch end ：30 mm
Recommended screw:
Countersunk head tapping screw 4 ×20
Countersunk head tapping screw
4×20･･･････4 pcs
Single sliding
1 pc −−− (1 pc)(
2 pcs)( 1 pc)
Double sliding
2 pcs −−− (2 pcs)(
4 pcs)( 1 pc)
In line sliding
2 pcs 1 pc 2 pcs 1 pc (2 pcs)( 4 pcs)( 1 pc)
Trigger
Without nut
Trigger
COMPONENT PARTS
INSTALLATION PROCEDURE
1
Cutting Track and Hole Drilling on Upper track
The method of calculating the trigger mounting
position is described on the last page of Appendix 4.
（In this manual, a single sliding door is used as an example.）
Preparation of Mounting Parts
2
Do not cut trigger side (with sticker)
of upper track.
When cutting, reinforce the track
to prevent deformation at the cut
section.
CAUTION
CAUTION
Casing
Hole drillingCutting
Sticker
Trigger
Cut end
I4.5 I7.8 CSK
(for track fixing)
30
Leading edge
Trailing edge
❶
❷
③④Main unit
Pull out casing
Pull up lever
右
上
下
左

3
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3
Mounting of Upper Track
５(Recommended screw: Countersunk head tapping screw 3.5x25)
looseninclined overtightened deeper groove
OK
Be careful not to overtighten the screws and screw
heads protruding on upper track.
It may cause deformation of track or damage of
soft closer.
CAUTION
４Inserting Parts into Upper Track
Insert the parts in order from ❶to ❸with
care of direction.
1
Remove any dirt or aluminum
chips from the track.
Tape around rollers and upper
track to prevent the inserted
parts from falling.
CAUTION
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CAUTION
③Soft closer
④Upper roller
⑤Upper catch
Leading edge
Trailing edge
1
2
3
①Upper track
Sticker
Cut end
Install as shown.
Upper track
Position the floor guide below the center of the
upper track so that it is covered by the door when
it is opened and closed.
Temporarily fasten through
the slotted holes with the
provided screws.
Mounting of Floor Guide Temporarily
6
Slotted hole
Slotted hole
If the trigger position is wrong, pull back the trigger
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round bar.
Trigger catcher
(Red colored part)
I6
Correct set position
Improper set position
Roller Trigger catcher
(Red colored part)
OK
⑥Floor Guide
44
18
VIDEO
LINK

4
❶Place a 10 mm support under the door.
❷While holding the door, place the groove under the door
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Support 10 mm
(To be removed
after hanging）
protruding part
Floor guide
Lever
Casing
Main unit
CLICK
Hanging Door
7
❶
❷
❸9HUL¿FDWLRQRI6RIW&ORVHU2SHUDWLRQ
●Starting point of soft close: approx.
100 mm before the stop position.
Verify that the main unit is not dislocated from the
casing, either of the door ends.
CAUTION
上
下上 下
Lever is on
the bottom.
OK
8Adjusting the Door Position
Vertical adjustment range: 7 mm Depth adjustment range: 4 mm
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Do not turn the adjustment screw beyond
adjustment range.
CAUTION
Do not turn adjustment screw beyond adjustment range.
Do not use electric screw driver.
Gap
Jump prevention nut
右
上
下
左
9
4 mm
3 mm
Vertical adjustment screw
2 mm
2 mm
右
上
下
左
Depth adjustment
screw

5
Jump prevention
nut
Do not overtighten the screw.
It may deform the part.
CAUTION
Tighten
Fastening the Jump Prevention Nut
11
The jump prevention nut is on the hanger bolt of the upper roller.
Tighten the nut with the provided spanner until it contacts the soft
closer.
Be sure to tighten the nut
to prevent damage.
CAUTION
Adjusting, Fastening the Floor Guide
9
If the door movement is not smooth, remove the door,
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Fasten all 4 screws
after the adjustment.
Adjustment range: ±2 mm
Screw 4×20
(included in⑥）
Fixing the End Catch Position (Trailing edge)
10
Fix the end catch 3 mm (※2) from the position where door stops.
Adjust the position of the end catch where it catches the hanger bolt of the roller when the door is stopped by the frame or
door stopper.
※2When using cover caps ⑪, it is 5 mm.
3 (5 ※2) mm of space
Trailing edge of stopped door

6
Positions of Trigger for In Line Sliding
APPENDIX 2
Process holes according to the drawing below.
Use the track for standard sliding for this application.
CAUTION
How to remove door
⑫ Spanner
wrench
Lever
APPENDIX 1
Use a 10 mm support under the door.
Then pull out the upper roller main unit from the door while raising
the lever.
It will be easier if you slide the hanger bolt with a spanner.
Be careful not to let the door fall.
CAUTION
⑧Trigger ⑧Trigger
⑤Upper catch ⑤Upper catch
⑦
Bumper block
Bumper block should be inserted together
with soft closers before installing upper track.
CAUTION

7
Trouble Checkpoint Solution
Door stops during soft closing
&KHFNLIGRRUERWWRPFRQWDFWVZLWKÀRRURUÀRRUJXLGH.Verify that track mounting screws are not loosened. Then, adjust door height
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Check if the upper track is set horizontally. Using a level gauge, reset theupper track horizontally.
Check if mohair seal is installed. Reduce the friction between the mohair seal and door.
The door doesn't close softly.
Check if trigger is installed. ,QVWDOOWULJJHUWRVSHFL¿HGSRVLWLRQ
Check if door is closed by excessive force. Do not close door by excessive force as it may damage the soft closer.
The position of the trigger catcher in page 3 section
󱫄may become dislocated (It is hidden as installed in
upper track.)
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Repeat this action on the opposite side as well.
If it is still not improved, check the status of the trigger catcher in section 󱫄.
Abnormal noise during operation
Check if door touches adjacent parts. Adjust the door depth position to avoid contact with other objects or adjust the
SRVLWLRQRIÀRRUJXLGH
Check track rollers for aluminum dust. Remove the track, then pull out and clean the roller.
Check the track mounting screws for looseness. Retighten the screw to free the roller.
Heavy door operation
Check if door touches adjacent parts. Adjust the door depth position to avoid contact with other objects or adjust the
SRVLWLRQRIÀRRUJXLGH
&KHFNLIGRRUERWWRPFRQWDFWVZLWKÀRRURUÀRRUJXLGH.Verify that track mounting screws are not loosened. Then, adjust door height
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Door does not move. Check the track retaining screws for looseness. Retighten screws to free the roller.
Door starts to move Check if the upper track is set horizontally. Using a level gauge, reset theupper track horizontally.
End catch does not work properly. Check if roller is installed correctly.
If a roller for Two-way soft closer (FD35EV-WRH-N) is installed by mistake,
jump prevention nut on the roller interferes with the end catch. Replace it with
correct roller.
PERIODICAL INSPECTION
・Clean the inside of the track.
・Check the upper and lower space of the door. If necessary, correct the space.
TROUBLESHOOTING

8
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Illinois, USA
Phone: [phone] E-mail:[email protected]
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2022.03 0965-4
INSTALLATION DRAWING (EXAMPLE) In this manual, a single sliding door is used as an example.
※2When using cover cap When using door guide track.
Door process dimensions
When a vertical frame is not used, apply a two-way soft closer.
CAUTION
12
15 48
16
49
⑪Cover cap
(option)
51
2
⑩Door guide track
(option)
15
17
341 5
6
187.5
44
18
451[453]※2
3[5]※2
Trigger
I4.4 I7.8 CSK
20
22910
28
12
15
21
20
9
11 0
-0.5
※2[ ] : When cover cap ⑪(option) is used.
Track
(Recessed)
Track
(Surface mounted)