Leica vzM50111 User manual

901
Installation instructions
10711 784 — Version B
Leica
Leica
MICROSYSTEMS

Leica M501 / Ref. 10711 784 / Version B

Chapter overview
Contents
2
General
safety
regulations
3
Floor
stand
5
Leica
Mini
Mount
15
Leica
Telescope
Mount
28
Acceptance certificate for the
Leica M501 surgical microscope 44
Leica M501 / Ref. 10 711 784 / Version B 1

Contents
Contents
Page
General safety regulations
—Intended USE......... ε κών ων 2
— Directions for the person responsible for the instrument . 2
— Directions for the operator of the instrument........... 3
-Disposal........................................... 3
— Symbols used in these installation instructions......... 3
— Receiving inspection/delivery inspection
—Directionsfortheassembiy..........................
— Safety instructions in these installation instructions ....4
Floor stand
Preparatory work ...........................,........ 5
—Accessoriessupplied............................... 5
— Tools
-Assembiymaterial..................................
Assembly sister rente serras
— Complete base and column
—Completeswingingarm.............................
ーGrip hendle スス スス rr
— Control unit/lamp housing .
-XY-unitfoptional)................................
-Cabling...................................
— Checking the movement of the microscope ........... 12
Disassembiy...................................... 12
Startin9 6D に に に ーー に トト ーー トー トト トト トト ーー レー 13
—Preparatoywork.................................. 13
— Checking components and functions. ................ 13
Leica Mini Mount
Technical data...
-Ceilingspecifications.............................
一 Weight ερ εε νε ε έν ε εν εε ων
Preparatory work
-Tools............
—Assembiymaterial............................
~ Positioning recommendations
Assembly .......................,.,,.,,.,...
-Fasteningsystem..................................
— Final assembly with HILT! heavy-load
anehorHSi-3-BM12/25............................ 16
—-Mountingbracketassembiy ........................ 18
—
Assembling the ceiling mount onto the
mounting bracket or ceiling plate.................... 19
— Leveling the ceiling mount vertically
-lnstallingthecover............................... 20
— Assembling the swinging arm onto the
Leica Mini Mount. ..... i... νεεε νε ε ων ων εν
— Control unit/lamp housing ...............
— Connecting the control unit ..............
-XY-unitfoptional).......................
AN
— Checking the movement cf the microscope
Disassembiy.............................
Starting up ............,...,,......,..............,.
—Preparatorywork..................................
— Checking components and functions. ................
Page
Leica Telescope Mount
Teçchnicaldata..................................... 28
-Ceilingspecifications............................. 28
一 Weight ινε νε ρε ον ωω νε ένν ων εν ε κών ων ώ χω κών ν 28
Preparatory work ..........................,,.,.,,.. 28
-Teols............................................ 28
—Assembiymaterial................................. 28
— Positioning recommendation........................ 28
Assembiy...................................... 29
-Fasteningsystem.................................. 29
— Final assembly with
HILTI heavy-load anchor HSL-3-B M12/25.
— Mounting bracket assembly 44444.
— Installing the Leica Telescope Mount
ontothemountingbracket.......................... 32
— Installing the Leica Telescope Mount
ontotheceilingplate...............................
32
— Placing the Leica Telescope Mount vertically......... 33
—Adjustablestops.................................. 34
— Assembling the swinging arm onto the
Leica Telescope Mount. .............,.............. 34
— Installing the control unit support. ................... 36
— Connecting the controlunit......................... 36
— Establishing the electrical connection................ 36
— Installing the protective tube for external cables ...... 37
-Installingtihecover................................
— XY-unit (optional) ...
— Cabling
— Checking the movement of the microscope ........... 4
Disassembly............,..,........................ 42
Startingup ....................... 42
— Preparatory work. ...........,.,,..,,.,,..,,,,,,, 42
— Checking components and functions................. 43
Acceptance certificate for the Leica M501
surgical microscope...............,,....,,.,............ 44
Leica M501 / Ref. 10 711 784 / Version B

General safety regulations
General safety regulations
А
PR
Intended use
In addition to instructions of use and assembly,
these installation instructions also provide impor-
tant safety notes.
Be sure to read the Installation Instructions
completely and carefully before assembling and
operating the product.
* The Leica M501 surgical microscope is an optical instrument
for improving the visibility of objects through magnification
and illumination.
+ It can be applied for observation and documentation and for
human and veterinary medical treatment.
* The Leica M501 surgical microscope may be used only in
closed rooms and must be attached to a strong ceiling.
+ The Leica Telescope Mount provides ergonomic positioning
of medicinal instruments in the working environment.
Directions for the person responsible for the instrument
« Ensure that the surgical microscope is used only by persons
qualified to do so.
+ Carry out regular inspections to make certain that the autho-
tized users are adhering to safety requirements.
¢ When instructing new users, do so thoroughly and explain
the meanings of the warning signs and messages.
+ Assign individual responsibilities for starting, operating and
servicing the surgical microscope and monitor the
observance of these responsibilities.
¢ Only use the Leica M501 surgical microscope if it is free of
defects.
* Inform your Leica representative or Leica Microsystems
(Schweiz) AG, CH-9435 Heerbrugg, immediately if you detect
a product defect that could potentially cause injury or harm.
The influence on other devices by the Leica M501 surgical
microscope has been tested in accordance with EN 60 601-1-2,
The system passed emissions and immunity test, The
standard preventive measures and safety regulations pertain-
ing to electromagnetic and other radiation must be observed.
The owner or operator shall be held liable for the function of
the system if the system has been assembled incorrectly by
individuals who do not beleng to Leica Microsystems
(Schweiz) AG.
Directions for the operator of the instrument
* Ifyou use accessories made by third-party manufacturers
with the Leica M501 surgical microscope, be sure that each
such manufacturer confirms the safety-engineering,
harmless usability of the product and observe the product's
user manual.
+ Follow the instructions described in these installation
instructions.
+ Follow directions provided by your employer regarding work
organization and safety.
+ Modifications may not be made to the Leica M501 surgical
microscope.
Disposal
+ The product is to be disposed of in accordance with current
local country regulations.
Symbols used in these Installation Instructions
The symbols used in these Installation Instructions are defined
as follows:
A Warning
This indicates a hazardous situation or unintended use
which could result in serious injury or death.
Caution
This indicates a hazardous situation or non-intended use
which could result in minor or moderate injury, but
possibly considerable material, financial or environmen-
tal damage.
(4 Useful information: Intended to help the user use the
product correctly and efficiently.
> Action required: This symbol indicates that you need to
perform a specific action or series of actions.
Leica M501 / Ref. 10 711 784 / Version B 3

General safety regulations
Receiving inspection/delivery inspection
Damaged products decrease operational safety.
Using damaged products can lead to serious injury.
Inspect the packaging and products for shipping damage:
* The transport container is undamaged.
« Delivery is complete according to the order file.
« Optional device accessories are complete according to order
documents.
+ User Manual is present.
+ All components are present according to the schematic
diagram.
If any product components are damaged, have the Leica
service workshop inspect the system before putting it into oper-
ation.
Directions for the assembly
* The auxiliary frame may be assembled only by an authorized
technical engineering company.
* The ceiling mount may be assembled only by authorized tech-
nicians.
* The electrical supply may be connected only by an electro-
technical company.
Safety instructions in these Installation Instructions
A Warning
Danger of crushed fingers!
The weights are heavy.
©>Always hold the weights by their recessed grips when
lifting them.
个 Warning
If the swinging arm falls, it can crush and sever and
cause material damage.
The swinging arm is very heavy and must be raised very
high during installation.
Use two persons to attach the swinging arm.
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
The secure hold of the HILTI heavy load anchor is not
guaranteed in ceilings that do not meet the requirements
in the specifications.
Be sure to call in an authorized technician to assess
the load capacity of the concrete ceiling.
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
The secure hold of the HILTI heavy load anchor is not
guaranteed if additional weight is applied.
Never hang any additional third-party products on the
ceiling mount.
A Caution
“Tighten all screws without using excessive force.
Set the torque spanner to the specified torque. When
the set torque is achieved (i.e. when you hear a click-
ing sound), stop tightening.
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
Completely separating the reinforcements hooks
weakens the concrete ceiling.
Be sure to call in an authorized technician to assess
the load capacity of the concrete ceiling.
A Warning
Coming in contact with the ceiling mount can cause
bodily injury.
Faulty electrical installations provided by the customer
decrease
operational safety.
Electrical installations provided by the customer must
meet all current local country regulations.
A Warning
The swinging arm can loosen from the ceiling mount and
cause serious bodily injury.
cdTighten the screws sufficiently.
Each time a screw is tightened, the weight of the
swinging arm must be shifted to the opposite screw.
A Caution
Screws can loosen!
c>When assembling the distance rings and the swinging
arm, never use anything but the Loctite-treated
screws provided.
A Caution
Assembling the ceiling mount without a rotational lock
device allows rotation of more than 360°.
Electrical cables can become severed!
Install the rotational lock device.
A Warning
Danger of fatal electrical shock!
“Electrical connections should only be performed by
trained electricians.
A Caution
Possible damages to the telescope!
>
Use only the supplied screws M3 x 5 to secure the
hose coupling support.
4 Leica M501 / Ref. 10711 784 / Version B

Floor stand — Preparations
Preparatory work
E Prepare and arrange the tools listed below before you
begin assembling the Leica M501 surgical microscope.
E Some tasks reguire two people.
Accessories supplied
* All screws and nuts
Tools
A Caution
«>Tighten all screws without using excessive force.
= Set the torque spanner to the specified torque. When
the set torque is achieved (i.e. when you hear a click-
ing sound}, stop tightening.
Hexagon socket wrench (size 19)
Allen keys (3 mm, 4 mm, 5 mm, 6 mm}
Flathead screwdrivers (sizes 3 and 5)
Philips screwdrivers (sizes 0 and 1)
Side-cutting pliers
Assembly material
+ Cable ties
+ Cable-tie holders
Leica M501 / Ref. 10711 784 / Version B

Floor stand — Assembly
Assembly DSerew the hexagon nuts onto the bolts (4) and tighten them
(Figures 3 and 4).
Complete base and column
A Warning
Danger of crushed fingers!
The weights are heavy.
Always hold the weights by their recessed grips when
lifting them.
Place the four weights (1) into the base plate (2) using the
recessed grips (Figures 1 and 2).
Figure 4
Insert the column (5) into the base opening (Figure 5).
STighten the Allen screw (8).
The arrows on the column must align with the arrows on
the base cover (Figure 5).
Figure 1
Figure 5
Figure 2
Place the base cover (3) over the weights (Figure 3).
Figure 3
6 Leica M501 / Ref. 10 711 784 / Version B

Floor stand — Assembly
Complete swinging arm
A Warning
If the swinging arm falls, it can crush and sever and
cause material damage.
The swinging arm is very heavy and must be raised very
high during installation.
>Use two persons to attach the swinging arm.
Set the swinging arm (1) ento the column (Figure 1).
|
|
Figure 1
Screw the swinging arm in place using four Allen screws (2)
(Figure 2).
Figure 2
Leica M501 / Ref. 10711 784 / Version B

Floor stand — Assembly
Grip handle «dInstali the grip handle (5) with two Allen screws {6) onto both
flanges (Figure 3).
install two flanges (2), each with two Allen screws (1}, onto
the column (Figure 1).
Figure 1
The small through holes (3) in the flange must point
toward the brakes (4) (Figure 2).
Figure 3
Figure 2
8 Leica M501 / Ref. 10711 784 / Version В

Floor stand — Assembly
Control unit/lamp housing
To avoid damaging the rotary knobs, never unscrew the
back panel of the control unit/lamp housing when itis in
a lying position.
«>Unscrew the back panel (2) ofthe control unit (Figure 1).
1 Lisa
Figure 1
Push the control unit onto the dovetail guide {1} on the swing-
ing arm.
=> Screw the control unit onto the dovetail guide using four
screws (3) (Figure 2}.
Figure 2
Screw the back panel of the control unit back on.
Plug the fiber-optic light guide (4), CAN-bus cable (5) and
power supply cable (6} into the control unit/lamp housing
{Figure 3).
Figure 3
=>In order to keep the power cable (6) plugged into the control
unit, the cable has to be fixed with cable tie and cable tie
holder {7} {Figure 4}.
Figure 4
Leica M501 / Ref. 10 711 784 / Version B 9

Floor stand — Assembly
XY-unit (optional) (25 Pay attention to the installation position (Figure 3).
Attach the XY-unit to the tilt head
Pay attention to the installation position of the XY-unit
relative to the tilt head. The socket (2) on the XY-unit for
the CAN-bus plug must be positioned as illustrated in
Figure 1 relative to the tilt head (3).
«>Screw the XY-unit to the tilt head (3) using three serews (1)
(Figure 1).
Figure 3
Figure 1
Attach the XY-unit with the tilt head to the rotatable joint
Pay attention to the installation position of the XY-unit
relative to the rotatable joint. The arrows (Figure 2) must
be positioned on the same side.
Fasten the XY-unit and tilt head to the rotatable joint using
four screws (4) (Figure 2).
'
Figure 2
10 Leica M501 / Ref. 10 711 784 / Version B
T

Floor stand — Assembly
Cabling
Turn the XY-unit clockwise as far as it will go.
=>Hang the fiber-optic light guide and CAN-bus cable into the
cable holders (2).
Feed the fiber-optic light guide through the guide (3) and
insert the fiber-optic light guide in the optics carrier (1). attach it to the red position at © using the cable tie provided.
Affix the fiber-optic light guide and CAN-bus cable using Insert the fiber-optic light guide into the control unit (4),
cable ties in the order @ to ©.
Leica M501 / Ref. 10 711 784 / Version B 11

Floor Stand — Assembly/Disassembly
Insert the CAN-bus plug (1) into the XY-unit (optional)
{Figure 1).
Checking the movement of the microscope
+2Hold the microscope by the handles (2) and carefully turn it in
the direction indicated by the arrow until it stops (Figures 1
and2).
Make sure the fiber-optic light guide and the CAN-bus cable
have sufficient play.
If necessary:
<Loosen the cable, increase the size of the loop and reattach
the cable using cable ties.
Figure 2
Disassembly
Disassemble the Leica M501 surgical microscope in the
opposite order in which it was assembled.
Figure 1
12 Leica M501 / Ref. 10711 784 / Version B

Starting up
Preparatory work
Check for correct seating of all parts.
Connect the Leica M501 surgical microscope to the power
supply and switch on the power switch (4) (Figure 1}.
Balance the swinging arm (refer to the User Manual for the
Leica M501 surgical microscope).
日 一
ーー 1
A IA
| ~
-R ME me 3
r
|
| |
Figure 1
Floor stand — Starting up
Checking components and functions
Zoom, focus and XY-unit (optional)
=>Using the hand or footswitch, activate the zoom {7}, focus (6)
and XY-unit (5) (refer to the User Manual for the Leica M501
surgical microscope} (Figure 2).
5
6
7
5
7 6
Figure 2
>>Adjust the speeds for focus (2), zoom (3) and XY-unit (1) at the
control unit/lamp housing (Figure 1).
Switch the + and — movement directions of the XY-unit (refer
to the User Manual for the Leica M501 surgical microscope).
If you cannot carry out a function:
Check the plug connection of the hand or footswitch to the
control unit/lamp housing.
Check the plug connections of the CAN-bus cable at the con-
trol unit/lamp housing, the swinging arm and the XY-unit.
Leica M501 / Ref. 10711 784 / Version B 13

Floor stand — Starting up
Illumination
Adjust the brightness of the main illuminator using the
regulating knob (1) (refer to the User Manual for the
Leica M501 surgical microscope}.
Turn the quick-change lamp mount (2} to the "Auxiliary Lamp"
position (refer to the User Manual for the Leica M501 surgical
microscope).
Do
« enomess| вико
a”
2 一 =
| 2
-E Ť Ga
]
PT '
Figure 1
If you cannot carry out a function:
Check whether the quick-change lamp mount is correctly
locked into either the "Main Lamp" or "Auxiliary Lamp"
position.
H necessary:
Change bulbs.
14 Leica M501 / Ref. 10 711 784 / Version B

Leica Mini Mount — Technical data/preparatory work
Technical data
Ceiling specifications
Ceiling load capacity: at least 6000 N/m? *)
Concrete strength: at least 2000 N/m?
Strength class: at least B20
*) Ata concrete strength of 2000 N/cm’, a ceiling with a
thickness of 180 mm yields a ceiling load capacity of
6000 N/m’.
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
The secure hold of the HILTI heavy load anchor is not
guaranteed in ceilings that de not meet the requirements
in the specifications.
Be sure to call in an authorized technician to assess
the load capacity of the concrete ceiling.
Weight
The total weight of the ceiling mount and surgical microscope
is 200 kg (static).
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
The secure hold of the HILTI heavy load anchor is not
guaranteed if additional weight is applied.
Never hang any additional third-party products on the
ceiling mount.
Preparatory work
Prepare and arrange the tools listed below before you
begin assembling the ceiling mount.
CF Some tasks require two people.
Tools
A Caution
Tighten all screws without using excessive force.
Set the torque spanner to the specified torque. When
the set torque is achieved (i.e. when you hear a click-
ing sound), stop tightening.
Drill hammer
Drill bit @ 10 mm
Drill bit S 18 mm
Ring spanner, SW 17 mm
Ring spanner, SW 24 mm
Torque spanner
Socket head wrench
Special socket wrench, article no. 430 415
Hammer
Spirit level
Assembly material
* Two HILT! segment anchors HSA M10 x 90
¢ Four HILTI heavy-load anchors HSL-3-B M12/25
Positioning recommendations
The recommended position of the Leica Mini Mount is above
the center of the operating table, if possible in combination with
the OP ceiling lighting.
Leica M501 / Ref, 10 711 784 / Version B 15
TE ¡El

Leica Mini Mount — Assembly
Assembly
Fastening system
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
Fastening systems that are not suited for this fastening
type reduce the operational safety.
= Have an equivalent fastening system selected from an
authorized technician.
The HILTI heavy-load anchor HSL-3-B for zones subject
to tensile and pressure forces can be used for
fastenings in normal concrete having a strength class of
at least B20.
Mark the guide holes (1) at the determined mount position
(Figure 1).
=>Drillthe guide holes © 10 mm and 100 mm deep.
Clear the holes of drilling dust using a hand bellows.
Figure 1
Align the mounting bracket over the holes.
Push the HILTI segment anchor HSA M10 x 90 through the
guide hole.
SLightly tap the anchor into the hole using a hammer (Figure 2}.
33255
— a 7 @
Figure 2
Place the nut flush to the end of the threading to protect
the threading while tapping the anchor in!
> Tighten the nut to spread and brace the anchor (Figure 3).
Install the second auxiliary fastener.
Final assembly with HILTI heavy-load anchor HSL-3-B M12/25
The HILTI heavy-load anchor HSL-3-B can be used for
fastenings in reinforced and non-reinforced concrete
having a strength class of at least B20.
The HILTI heavy-load anchor HSL-3-B is a mechanically braced
steel anchor with optically controllable initial tension which can
take immediate load.
BT
Fes,
D : + 一
Figure 4
L =anchor length
Hd = hole depth
Id = insert depth
H =fastening height
D =hole @ = outer anchor @
There are three precision shear elements found in the red
shear cap. Once the necessary torque has been applied using a
standard ring spanner, the red hexagon cap shears off. The
green filling that is uncovered and now visible on the screw
head indicates that you have reached the necessary tension
and the anchor will now carry the permissible load.
Installation data for HILT! heavy-load anchor HSL-3-B M12/25
in mm
D hole G = outer anchor @: 18
Hmax. max. fastening heights: 25
Hd hole depth: 120
L anchor length: 137
SW shear cap spanner width: 24
16 Leica M501 / Ref. 10711 784 / Version B

Leica Mini Mount — Assembly
©Drilt hole © 18 mm and 120 mm deep (Figure 1). = Do not damage the green filling (1).
1
Figure 5
Green filling (1) is not damaged: the anchor can carry the
permissible loads.
Green filling (2) is damaged: contact a HILTI representative
immediately.
Clear the holes of drilling dust using a hand bellows (Figure 2}.
ts
È É
Figure 2
Lightly tap the anchor into the hole flush to the plate using a
hammer {Figure 3).
=
. AT] ~
Crimes
Figure 3
ЕР The anchor sleeve splits suddenly!
Tighten using a ring spanner until the red shear cap
shears off.
The anchor is now tensioned with the necessary torque
(Figure 4).
Figure 4
Leica M501 / Ref. 10 711 784 / Version B 17

Leica Mini Mount — Assembly
Mounting bracket assembly
A Warning
The ceiling mount can loosen from the ceiling and cause
serious injury.
Completely separating the reinforcements hooks
weakens the concrete ceiling.
Be sure to call in an authorized technician to assess
the load capacity of the concrete ceiling.
A Warning
Coming in contact with the ceiling mount can cause
bodily injury.
Faulty electrical installations provided by the customer
decrease operational safety.
Electrical installations provided by the customer must
meet
all current local country regulations.
Install the mounting bracket as illustrated in Figures 1 to 3.
N SNN
N SR
x NN
N
N
N
x AN
=
E
o
©
x
a
E
Figure 1
Figure 2
Cdr! o
SPOT
Figure 3
Concrete ceiling
PWN
一
Ceiling plate
HILT]
heavy-load anchors HSL-3-B M12/25
HILT! segment anchor HSA M10 x 90
18 Leica M501 / Ref. 10711 784 / Version B