molex 63816-1700 User manual

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 1 of 29
Revision: D Revision Da e: 05-10-17
Hydraulic Dieless Crimping Tool
With wivel Bench Adapter and Terminal Locator
Operation Manual
Order No. 63816-1700
For Insulated and Non-Insulated Terminal and plices
 Descrip ion
 Opera ion
 Main enance

Hydraulic Dieless Crimping Tool
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Table of Contents
Contents
Hydraulic Dieless Crimping Tool............................................................................................................................................ 1
afety Warnings and Information ...................................................................................................................................... 3
Sec ion 1 ............................................................................................................................................................................... 6
General Descrip ion .......................................................................................................................................................... 6
Principal Mechanical Par s of he 63816-1700 Dieless Crimping Tool .............................................................................. 7
1.1. Descrip ion ............................................................................................................................................................ 7
1.2. Fea ures ................................................................................................................................................................ 8
1.3. Technical Specifica ion .......................................................................................................................................... 8
1.4. Delivery Check ...................................................................................................................................................... 8
1.5. Tools ...................................................................................................................................................................... 8
Sec ion 2 ............................................................................................................................................................................... 9
Se up and Adjus men s ..................................................................................................................................................... 9
2.1 Se up ................................................................................................................................................................... 10
Air Supply Hook-Up .................................................................................................................................................... 10
Hydraulic Connec ions and Bench Moun ing .............................................................................................................. 10
2.2 Adjus men s ......................................................................................................................................................... 11
2.3 Al erna ive Pump Se ings ................................................................................................................................... 11
Sec ion 3 ............................................................................................................................................................................. 12
Terminal Specifica ions and Crimping Opera ion ............................................................................................................ 12
3.1 Scope .................................................................................................................................................................. 13
3.2 Terminal Char ..................................................................................................................................................... 13
3.3 Crimping Terminals ............................................................................................................................................. 19
3.4 Adjus ing he Pump Release Mechanism ............................................................................................................ 20
Sec ion 4 ............................................................................................................................................................................. 21
4.1 Lubrica ion ........................................................................................................................................................... 22
4.2 Bleeding Air From The Sys em ............................................................................................................................ 22
4.3 Inspec ing The Hydraulic Fluid Level ................................................................................................................... 22
4.4 Draining and Flushing he Reservoir. .................................................................................................................. 22
4.5 Refilling The Bladder ........................................................................................................................................... 22
4.6 Periodic Cleaning ................................................................................................................................................ 23
4.7 Spare Par s ......................................................................................................................................................... 24
4.8 Perishable Par s .................................................................................................................................................. 24
4.9 S orage ................................................................................................................................................................ 24
Sec ion 5 ............................................................................................................................................................................. 25
5.1 Main Par s Lis and Assembly Drawing ............................................................................................................... 26
5.2 Repair Par s ........................................................................................................................................................ 27
5.3 Troubleshoo ing ................................................................................................................................................... 28

Hydraulic Dieless Crimping Tool
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Revision: D Revision Da e: 05-10-17
afety Warnings and Information
Read
and
understand
all of
he ins ruc ions and safe y informa ion in his manual before
opera ing or servicing his ool.
Keep his manual available when using his ool.
Replacemen manuals are available for download a no charge a www.molex.com.
AFETY ALERT YMBOL
This symbol is used o call your a en ion o hazards or unsafe prac ices which could resul in an injury
or proper y damage. The signal word, defined below, indica es he severi y of he hazard. The message
af er he signal word provides informa ion for preven ing or avoiding he hazard.
DANGER
DANGER:
Indica es an imminen ly hazardous si ua ion which, if no avoided, could resul in dea h or serious injury.
WARNING
WARNING:
Indica es a po en ially hazardous si ua ion which, if no avoided, could resul in dea h or serious injury.
CAUTION
CAUTION:
Indica es a po en ially hazardous si ua ion which, if no avoided, may resul in minor or modera e injury.
CAUTION may also be used o aler agains unsafe prac ices associa ed wi h even s ha could lead
o personal injury.
WARNING
WARNING
Always wear proper eye pro ec ion when
Opera ing or servicing his equipmen .
Failure o wear eye pro ec ion could resul
in serious eye injury from flying debris.
Heavy Object
To avoid muscle s rain or back injury, use lif ing
aids and proper lif ing echniques when removing
or replacing.
Failure o observe hese precau ions may resul in
injury or proper y damage.
WARNING
WARNING
Never wear clo hing or jewelery ha is loose or
Tha could po en ially hang in o he equipemen
and ge caugh .
Failure o observe his warning could resul in
Severe Injury or dea h.
Never
ins all or service his machine while
connec ed o any elec rical power source.
Disconnec power by unplugging his ool
from i s power source.
Failure o observe his warning could resul
In severe injury or dea h.
WARNING
WARNING
Never
opera e, service, ins all, or adjus his
machine wi hou proper ins ruc ion and wi hou
firs reading and unders anding he ins ruc ions
in his manual and all applicable ool and/or
wire processing machine.
manuals.
Always wear proper ear pro ec ion
when Opera ing or servicing his applica or.
Failure o observe hese precau ions may resul in
Injury or proper y damage.

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Revision: D Revision Da e: 05-10-17
WARNING
WARNING
Never use his ool wi hou guards or safe y devices
ha are in ended o preven hands from remaining
in he die space.
Failure o observe his warning could resul
In severe injury or dea h.
Do not use
compressed air o clean
his equipmen .
The forces crea ed by compressed
air can force debris in o he ool.
Failure o observe hese precau ions may
resul in injury or proper y damage.
Air
Hydraulic
Pump
WARNING
Pump
WARNING
Hand/Foot Operated
Maximum Capacity: 10,000 P I
Before opera ing he hydraulic pump, all hose
connec ions mus be igh ened wi h proper ools.
Do not over- igh en. Connec ions need only be
igh ened securely and leak-free. Over- igh ening
may cause prema ure hread failure or may cause
high-pressure fi ings o spli a pressures lower
han heir ra ed capaci ies
Should a hydraulic hose ever rup ure, burs , or need
o be disconnec ed, immedia ely shu off he pump
and shif he con rol valve wice o release all pressure.
Never a emp o grasp a leaking hose under pressure
wi h your hands. The force of escaping hydraulic fluid
could cause serious injury.
Do not subjec he hose o po en ial hazard such as fire,
ex reme hea or cold, sharp surfaces, or heavy impac .
Do not allow he hose o kink, wis , curl, or bend so
igh ly ha he oil flow wi hin he hose is blocked or
reduced. Periodically inspec he hose for wear because
any of hese condi ions can damage he hose and
possibly resul in personal injury.
Do not use he hose o move a ached equipmen .
S ress may damage hose and possibly cause personal
injury.
Hose ma erial and coupler seals mus be compa ible
wi h he hydraulic fluid used. Hoses mus no encoun er
corrosive ma erials such as creoso e-impregna ed
objec s and some pain s. Consul he manufac urer
before pain ing a hose.
Never pain he couplers. Hose de eriora ion due o
corrosive ma erials may resul in possible personal injury
Do not exceed he PSI hydraulic ra ing no ed
on he pump namepla e or amper wi h he
in ernal high-pressure relief valve.
Crea ing pressure beyond ra ed capaci ies
may resul in personal injury.
Before replenishing he oil level, re rac he
sys em o preven overfilling he pump reservoir.
An overfill may cause personal injury due
o excess reservoir pressure crea ed when
cylinders are re rac ed.
Cylinder
WARNING
Do not exceed ra ed capaci ies of he cylinders.
Excess pressure may resul in personal injury.
Do not se poorly balanced or off- cen er
loads on a cylinder. The load may ip and
cause personal injury.
Air
upply
WARNING
Shu off and disconnec he air supply when
he pump is no in use or before breaking
any connec ion in he sys em.

Hydraulic Dieless Crimping Tool
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Revision: D Revision Da e: 05-10-17
WARNING
MOLEX CANNOT BE RE PON IBLE FOR DAMAGE OR INJURY RE ULTING FROM UN AFE PRODUCT
U E, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND Y TEM APPLICATION.
CAUTION
Failure o observe hese precau ions may resul in injury or proper y damage.
CAUTION
Never
perform any service or main enance o her han as described in his manual.
Never modify, al er or misuse he equipmen
Molex crimp specifica ions are valid only when used wi h Molex erminals, applica ors and ooling.
Failure o observe his precau ion may resul in injury and proper y damage.
Tooling Technical Assistance
Molex offers ooling echnical assis ance for cus omers who may need some guidance for ooling adjus men s.
This suppor can be ob ained by calling ei her of he wo numbers lis ed below and asking for he Molex Tooling
Group.
Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).
This assis ance is limi ed o he opera ion and se -up of a cus omer’s Molex Press Assembly. Ques ions wi h
regard o Molex connec or produc s or how o iden ify he proper ooling and/ or ooling documen a ion should be
direc ed o your local Molex personnel or Cus omer Service Represen a ive.
When calling for service on he ool a copy of he Tooling Manual and Specific Applicator Tooling Specification
Sheet should be presen and a person ha is familiar wi h he applica or should be presen . Be sure he following
informa ion is supplied:
1. Cus omer name
2. Cus omer address
3. Person o con ac such as (name, i le, e-mail, and elephone number
4. Press order number (Lease number also if applicable)
5. Serial number (Lease number also if applicable)
6. Molex Connec or produc order number
7. Urgency of reques
8. Na ure of problem
Application Tooling upport
Phone: [phone]-TOOL (8665)
E-Mail: applica ion [email protected]
Website: www.molex.com/applica ion ooling
Molex is a regis ered rademark of Molex, LLC in he Uni ed S a es of America and may be regis ered in o her coun ries; all o her
rademarks lis ed herein belong o heir respec ive owners.

Hydraulic Dieless Crimping Tool
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Revision: D Revision Da e: 05-10-17
ection 1
General Description
1.1. Descrip ion
1.2. Fea ures
1.3. Technical Specifica ions
1.4. Delivery Check
1.5. Tools

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Revision: D Revision Da e: 05-10-17
Figure 1-1
AIR HO E
HYDRAULIC HO E
A EMBLY
FILTER
REGULATOR
GAUGE
HYDRAULIC
CYLINDER
CRIMP HEAD
A EMBLY
FOOT PEDAL
ADJU TABLE
LOCATOR
WIVEL BA E
A EMBLY
AIR / HYD. PUMP
POWER UNIT
Principal Mechanical Parts of the 63816-1700 Dieless Crimping Tool
1.1. Description
( ee Figure 1-1)
The Molex Dieless Crimping Tool is a combina ion Air and Hydraulic crimping sys em which u ilizes four crimp “nibs”
(3 moving and one s a ionary). The hree movable nibs close agains he erminal, which nes s on he four h nib,
crea ing crimp inden a ions from he op, bo om and bo h sides, resul ing in a four sided (quad) crimp.
The opera or adjus s he air pressure hru he air gauge o produce he proper crimp.
This ool is designed o crimp 8 AWG o 500MCM insula ed and uninsula ed erminals and splices.
This ool is also designed o crimp 8 AWG o 500MCM heavy du y compression erminals and connec ors. These
erminals are used for elec rical and indus rial applica ions such as genera ors, swi ch gear, ransformers, mo or
con rols, power dis ribu ion equipmen , welding equipmen , elcommunica ions and u ili ies.

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Revision: D Revision Da e: 05-10-17
1.2. Features
 Crimps a wide range of produc s and does no require die se changes, which reduce he overall cos and
provides produc ion flexibili y.
 Swivel base and erminal loca or included o provide he opera or wi h a user-friendly ool o increase
produc ivi y.
 Comple e ligh weigh sys em ha allows ool o be moved and s ored easily.
1.3. Technical pecification
Pneuma ic:
Supply Pressure: 100 PSI (6.9 Bars)
Air Pressure: 125-PSI max. (8.6 Bars max.)
Cycle Time: 15 seconds
1.4. Delivery Check
Carefully remove he Hydraulic Dieless Crimping Tool from i s shipping con ainer and de ermine ha he
following i ems are included in he package.
Description Quantity
63816-1710 Crimp Head Assembly 1
63916-1711 Hydraulic Hose Assembly 1
63816-1720 Air / Hydraulic Pump
Power Uni wi h hoses 1
19286-0049 Fil er regula or wi h gauge 1
19286-0103 Air Hose Assembly 1
TM-63816-1700 Ins ruc ion Manual 1
1.5. Tools
The following ools are recommended for se up and adjus men s.
 Me ric s andard hex wrench se
 Adjus able wrench
 Wire s ripper / cu er

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Revision: D Revision Da e: 05-10-17
ection 2
etup and Adjustments
2.1. Se up
2.2. Adjus men s
2.3. Al erna ive Pump Se ings

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Revision: D Revision Da e: 05-10-17
2.1 et-Up
Caution: Always disconnect the air pressure until the system is ready to operate.
The principal mechanical par s of he 63816-1700 Dieless Crimping Tool are illus ra ed in Sec ion 5 Assembly
Drawings.
Air upply Hook-Up
1. Selec he 1/4 NPT hreaded fi ings ha are compa ible
wi h your air supply.
2. Nex ins all he fi ings o he fil er, regula or, gauge uni .
The air supply should be 20 CFM (550 L/M) and 100 PSI
(6.9 Bars) o ob ain he ra ed hydraulic ou pu . Air pressure
should be regula ed o a maximum of 125 PSI (8.6 Bars).
See Figure 2-1.
Hydraulic Connections and Bench Mounting
1. Remove he dus cap from he hose where i a aches o
he crimp head.
2. Connec he quick connec coupler on o he cylinder inle
on he crimp head. See figure 2-1.
Figure 2
-
1
AIR UPPLY
CU TOMER
UPPLIED
FILTER, REGULATOR, AND GAUGE
THE LUBRICATOR I OPTIONAL
AIR HO E
DIELE
CRIMPING HEAD
HYDRAULIC
HO E
QUICK
CONNECT
COUPLER
POWER UNIT
WORK BENCH
WIVEL BA E
Figure 2-2
WA HER (4)
HEX NUT (4)
M8 or 5/16
-
18
FLAT HEAD
MACHINE CREW (4)

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Revision: D Revision Da e: 05-10-17
3. Before a emp ing o crimp any erminals, be sure he Swivel Base is securely fas ened o a clean, s urdy work
bench or able in a well-ligh ed area. Fas en he base wi h four M8 or 5/16-18 fla head machine screws, nu s
and washers of sufficien leng h for he able op. (No supplied). See Figure 2-2.
WARNING: eal all external pipe connections with a high quality, non-hardening pipe sealant. Teflon tape
may also be used to seal hydraulic connections if only one layer of tape is used.
2.2 Adjustments
Recommended air pressure gauge se ings o ob ain proper crimp on noninsula ed and insula ed erminals and
splices.
Wire ize (AWG) * PX Power Team Pump
Pump Output
Hydraulic Pressure (Ref.)
DLH Head
Crimp Pressure (Ref.)
8
40 PSI
4000 PSI
4960 PSI
6
45 PSI
4500 PSI
5580 PSI
4
50 PSI
5000 PSI
6200 PSI
2
55 PSI
5500 PSI
6820 PSI
1
65 PSI
6500 PSI
8060 PSI
1/0
65 PSI
6500 PSI
8060 PSI
2/0
70 PS
I
7000 PSI
8680 PSI
3/0
75 PSI
7500 PSI
9300 PSI
4/0
75 PSI
7500 PSI
9300 PSI
250 MCM
85 PSI
8500 PSI
10,540 PSI
300 MCM
90 PSI
9000 PSI
11,160 PSI
350 MCM
90 PSI
9000 PSI
11,160 PSI
400 MCM
100 PSI
10,000 PSI
12,400 PSI
500 MCM
100 PSI
10,000 PSI
1
2,400 PSI
*The SPX Power Team model PA9 air / hydraulic pump is curren ly shipped wi h he 63816-1700 ool. This pump
has a 100:1 oil / air pressure ra io a he ou le hose wi h a 10,000 max. safe y, regardless of air inpu . The
pressure ra io a he crimp dies is 124:1 (6.2 on max.)
2.3 Alternative Pump ettings
The following char shows he pressure se ings for o her equivalen pumps. (Ref. only)
Wire ize
(AWG)
OTC Pump
Enerpac Turbo Pump
8
30 PSI
21 PSI
6
35 PSI
25 PSI
4
40 PSI
28 PSI
2
45
PSI
32 PSI
1
60 PSI
42 PSI
1/0
60 PSI
42 PSI
2/0
65 PSI
46 PSI
3/0
70 PSI
50 PSI
4/0
70 PSI
50 PSI
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM

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Revision: D Revision Da e: 05-10-17
ection 3
Terminal pecifications and Crimping Operation
3.2 Scope
3.3 Terminal Specifica ions Char
3.4 Crimping Terminals
3.5 Adjus ing he Pump Release Mechanism

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Revision: D Revision Da e: 05-10-17
3.1 cope
Heavy Du y Compression Terminals and Connec ors 8 AWG o 500 MCM. S andard and Long Barrel wi h one o
wo holes for copper conduc ors only.
Testing
Mechanical
The ensile es , or pull es , is a means of evalua ing he mechanical proper ies of he crimped connec ions.
The following char s show he UL specifica ions for various wire sizes. The ensile s reng h is shown in pounds,
which indica es he minimum accep able force o break or separa e he erminal from he conduc or.
Wire ize (AWG)
Color Code
*UL
–
486A
8
Red
90
6
Blue
100
4
Gray
140
2
Brown
180
1
Green
200
1/0
Pink
250
2/0
Black
300
3/0
Orange
350
4/0
Purple
450
250 MCM
Yellow
300 MCM
Whi e
3
50 MCM
Red
400 MCM
Blue
500 MCM
Brown
*UL – 486A – Terminals (Copper Conduc ors Only)
The following is a par ial lis of he produc par numbers and heir specifica ions ha his ool is designed o run.
We will be adding o his lis and an up o da e copy is available on www.molex.com.
3.2 Terminal Chart
Wire ize: 8 AWG 8.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0006
D
-
750
-
10
.438
11.11
.265
6.73
19063
-
0009
D
-
750
-
14
.438
11.11
.265
6.73
19063
-
0012
D
-
750
-
56
.438
11.11
.265
6.73
19063
-
0019
D
-
750
-
38
.438
11.11
.265
6.73
19063
-
0021
D
-
750
-
56
.438
11.11
.265
6.73
19063
-
0025
D
-
752
-
10
.438
11.11
.265
6.73
19063
-
0026
D
-
752
-
12
.438
11.11
.265
6.73
19063
-
0028
D
-
752
-
14
.43
8
11.11
.265
6.73
19063
-
0029
D
-
752
-
38
.438
11.11
.265
6.73
19063
-
0031
D
-
752
-
58
.438
11.11
.265
6.73
19063
-
0032
D
-
752
-
78
.438
11.11
.265
6.73
19063
-
0033
D
-
753
-
12
.438
11.11
.265
6.73
19063
-
0035
D
-
753
-
34
.438
11.11
.265
6.73
19063
-
0036
D
-
753
-
38
.438
11
.11
.265
6.73
19063
-
0038
D
-
753
-
58
.438
11.11
.265
6.73
19063
-
0040
D
-
756
-
06
.438
11.11
.265
6.73
19063
-
0042
D
-
756
-
08
.438
11.11
.265
6.73
19063
-
0044
D
-
756
-
10
.438
11.11
.265
6.73
Wire ize: 8 AWG 8.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0046
D
-
756
-
14
.438
11.11
.265
6.73
19067
-
0001
D
-
950
-
06
.438
11.11
.350
8.89
19067
-
0003
D
-
950
-
08
.438
11.11
.350
8.89
19067
-
0006
D
-
950
-
10
.438
11.11
.350
8.89
19067
-
0008
D
-
950
-
14
.438
11.11
.350
8.89
19067
-
0012
D
-
950
-
56
.438
11.11
.350
8.89
19067
-
0016
D
-
951
-
10
.438
11.11
.350
8.89
19067
-
0018
D
-
951
-
14
.438
11.11
.350
8.89
19067
-
0022
D
-
951
-
38
.438
11.11
.350
8.89
19067
-
0025
D
-
951
-
56
.438
11.11
.350
8.89
19067
-
0028
D
-
952
-
12
.438
11.11
.350
8.89
19067
-
0030
D
-
952
-
38
.438
11.11
.350
8.89
19067
-
0031
D
-
952
-
76
.438
11.11
.350
8.89
19067
-
0032
D
-
953
-
12
.438
11.11
.350
8.8
9
19067
-
0033
D
-
953
-
34
.438
11.11
.350
8.89
19067
-
0034
D
-
953
-
58
.438
11.11
.350
8.89
19067
-
0035
D
-
956
-
06
.438
11.11
.350
8.89
19067
-
0037
D
-
956
-
08
.438
11.11
.350
8.89

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Revision: D Revision Da e: 05-10-17
Wire ize: 8 AWG 8.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19067
-
0039
D
-
956
-
10
.438
11.11
.350
8.89
19067
-
0041
D
-
956
-
14
.438
11.11
.350
8.89
1
9067
-
0128
D
-
951
-
76
.438
11.11
.350
8.89
19067
-
0129
D
-
952
-
58
.438
11.11
.350
8.89
19071
-
0132
D
-
650
-
06X
.438
11.11
.385
9.77
19071
-
0134
D
-
650
-
08X
.438
11.11
.385
9.77
19071
-
0136
D
-
650
-
10X
.438
11.11
.385
9.77
19071
-
0140
D
-
650
-
14X
.438
11.11
.385
9.77
1
9071
-
0144
D
-
650
-
56X
.438
11.11
.385
9.77
19071
-
0146
D
-
651
-
10X
.438
11.11
.385
9.77
19071
-
0148
D
-
651
-
14X
.438
11.11
.385
9.77
19071
-
0150
D
-
651
-
38X
.438
11.11
.385
9.77
19071
-
0153
D
-
651
-
56X
.438
11.11
.385
9.77
19071
-
0156
D
-
651
-
76X
.438
11.11
.385
9.77
19071
-
0158
D
-
652
-
10X
.438
11.11
.385
9.78
19071
-
0161
D
-
652
-
14X
.438
11.11
.385
9.78
19071
-
0162
D
-
652
-
38X
.438
11.11
.385
9.78
19071
-
0163
D
-
652
-
56X
.438
11.11
.385
9.78
19071
-
0164
D
-
652
-
58X
.438
11.11
.385
9.78
19071
-
0166
D
-
652
-
76X
.438
11.11
.385
9.7
8
19071
-
0168
D
-
653
-
12X
.438
11.11
.385
9.78
19071
-
0169
D
-
653
-
14X
.438
11.11
.385
9.78
19071
-
0170
D
-
653
-
34X
.438
11.11
.385
9.78
19071
-
0171
D
-
653
-
38X
.438
11.11
.385
9.78
19071
-
0172
D
-
653
-
56X
.438
11.11
.385
9.78
19071
-
0173
D
-
653
-
58X
.438
11.11
.385
9
.78
19071
-
0174
D
-
653
-
76X
.438
11.11
.385
9.78
19071
-
0176
D
-
656
-
06X
.438
11.11
.385
9.78
19071
-
0178
D
-
656
-
08X
.438
11.11
.385
9.78
19071
-
0180
D
-
656
-
10X
.438
11.11
.385
9.78
19071
-
0182
D
-
656
-
14X
.438
11.11
.385
9.78
19071
-
0334
D
-
652
-
12X
.438
11.11
.385
9.78
19154
-
0041
D
-
654X
.375
9.53
.385
9.78
19193
-
0143
D
-
350
-
06
.438
11.11
N/A
N/A
19193
-
0146
D
-
350
-
08
.438
11.11
N/A
N/A
19193
-
0149
D
-
350
-
10
.438
11.11
N/A
N/A
19193
-
0152
D
-
350
-
14
.438
11.11
N/A
N/A
19193
-
0157
D
-
350
-
56
.438
11.11
N/A
N/A
19193
-
0159
D
-
351
-
10
.438
11.11
N/A
N/A
19193
-
0163
D
-
351
-
14
.438
11.11
N/A
N/A
19193
-
0167
D
-
351
-
38
.438
11.11
N/A
N/A
19193
-
0171
D
-
351
-
56
.438
11.11
N/A
N/A
19193
-
0175
D
-
351
-
76
.438
11.11
N/A
N/A
19193
-
0178
D
-
352
-
10
.438
11.11
N/A
N/A
19193
-
0179
D
-
352
-
12
.438
1
1.11
N/A
N/A
19193
-
0182
D
-
352
-
14
.438
11.11
N/A
N/A
19193
-
0184
D
-
352
-
38
.438
11.11
N/A
N/A
19193
-
0185
D
-
352
-
56
.438
11.11
N/A
N/A
19193
-
0186
D
-
352
-
58
.438
11.11
N/A
N/A
19193
-
0187
D
-
352
-
76
.438
11.11
N/A
N/A
19193
-
0190
D
-
353
-
12
.438
11.11
N/A
N/A
19
193
-
0191
D
-
353
-
14
.438
11.11
N/A
N/A
19193
-
0192
D
-
353
-
34
.438
11.11
N/A
N/A
19193
-
0193
D
-
353
-
38
.438
11.11
N/A
N/A
19193
-
0194
D
-
353
-
56
.438
11.11
N/A
N/A
19193
-
0195
D
-
353
-
58
.438
11.11
N/A
N/A
19193
-
0196
D
-
353
-
76
.438
11.11
N/A
N/A
19193
-
0198
D
-
356
-
0
6
.438
11.11
N/A
N/A
19193
-
0200
D
-
356
-
08
.438
11.11
N/A
N/A
19193
-
0202
D
-
356
-
10
.438
11.11
N/A
N/A
19193
-
0204
D
-
356
-
14
.438
11.11
N/A
N/A
19202
-
0054
D
-
754
.375
9.53
.265
6.73
19205
-
0004
D
-
355
.312
7.92
N/A
N/A
19215
-
0034
D
-
354
.375
9.53
.170
4.32
19
221
-
0167
HDC
-
8102
-
CC
.610
15.49
N/A
N/A
Wire ize: 8 AWG 8.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0212
HDC
-
810
-
CC
.516
13.11
N/A
N/A
19221
-
0223
BCL
-
810
-
PL
.438
11.11
N/A
N/A
19221
-
0224
BCL
-
814
-
PL
.438
11.11
N/A
N/A
19221
-
0225
BCL
-
8516
-
PL
.438
11.11
N/A
N/A
19221
-
0226
BCL
-
838
-
WP
-
PL
.438
11.11
N/A
N/A
1
9221
-
0290
HDCL
-
8102
-
CC
.915
23.24
N/A
N/A
19221
-
0315
HDCL
-
810
-
CC
.984
24.99
N/A
N/A
Wire ize: 6 AWG 16.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0048
E
-
757
-
08
.468
11.88
.350
8.8
9
19063
-
0050
E
-
757
-
10
.468
11.88
.350
8.89
19063
-
0052
E
-
757
-
14
.468
11.88
.350
8.89
19063
-
0054
E
-
757
-
38
.468
11.88
.350
8.89
19063
-
0056
E
-
757
-
56
.468
11.88
.350
8.89
19063
-
0059
E
-
757
-
76
.468
11.88
.350
8.89
19063
-
0061
E
-
758
-
10
.468
11.88
.350
8.89
1
9063
-
0062
E
-
758
-
12
.468
11.88
.350
8.89
19063
-
0063
E
-
758
-
14
.468
11.88
.350
8.89
19063
-
0064
E
-
758
-
38
.468
11.88
.350
8.89
19063
-
0065
E
-
758
-
56
.468
11.88
.350
8.89
19063
-
0066
E
-
758
-
58
.468
11.88
.350
8.89
19063
-
0067
E
-
758
-
76
.468
11.88
.350
8.89
19063
-
0069
E
-
760
-
08
.468
11.88
.350
8.89
19063
-
0071
E
-
760
-
10
.468
11.88
.350
8.89
19063
-
0073
E
-
760
-
14
.468
11.88
.350
8.89
19063
-
0076
E
-
760
-
56
.468
11.88
.350
8.89
19067
-
0043
E
-
957
-
08
.468
11.88
.428
10.87
19067
-
0045
E
-
957
-
10
.468
11.88
.428
10.87
19067
-
0
047
E
-
957
-
14
.468
11.88
.428
10.87
19067
-
0052
E
-
957
-
38
.468
11.88
.428
10.87
19067
-
0055
E
-
957
-
56
.468
11.88
.428
10.87
19067
-
0059
E
-
957
-
76
.468
11.88
.428
10.87
19067
-
0061
E
-
958
-
12
.468
11.88
.428
10.87
19067
-
0062
E
-
958
-
14
.468
11.88
.428
10.87
19067
-
0063
E
-
958
-
38
.468
11.88
.428
10.87
19067
-
0064
E
-
958
-
58
.468
11.88
.428
10.87
19067
-
0065
E
-
958
-
76
.468
11.88
.428
10.87
19067
-
0067
E
-
960
-
08
.468
11.88
.428
10.87
19067
-
0069
E
-
960
-
10
.468
11.88
.428
10.87
19067
-
0071
E
-
960
-
14
.468
11.88
.428
10.87
190
67
-
0073
E
-
960
-
56
.468
11.88
.428
10.87
19071
-
0185
E
-
657
-
08X
.468
11.88
.440
11.17
19071-0188
E
-
657
-
10X
.468
11.88
.440
11.17
19071
-
0190
E
-
657
-
14X
.468
11.88
.440
11.17
19071
-
0193
E
-
657
-
38X
.468
11.88
.440
11.17
19071
-
0196
E
-
657
-
56X
.468
11.88
.440
11.
17
19071-0200
E
-
658
-
10X
.468
11.88
.440
11.17
19071
-
0201
E
-
658
-
12X
.468
11.88
.440
11.17
19071
-
0203
E
-
658
-
14X
.468
11.88
.440
11.17
19071
-
0204
E
-
658
-
38X
.468
11.88
.440
11.17
19071
-
0206
E
-
658
-
56X
.468
11.88
.440
11.17
19071
-
0207
E
-
658
-
58X
.468
11.88
.440
11.17
19071
-
0208
E
-
658
-
76X
.468
11.88
.440
11.17
19071
-
0218
E
-
660
-
08X
.468
11.88
.440
11.17
19071
-
0221
E
-
660
-
10X
.468
11.88
.440
11.17
19071
-
0225
E
-
660
-
14X
.468
11.88
.440
11.17
19071
-
0229
E
-
660
-
56X
.468
11.88
.440
11.17
19154
-
0045
E
-
662X
.438
1
1.11
.440
11.17
19193
-
0206
E
-
357
-
08
.468
11.88
N/A
N/A
19193
-
0209
E
-
357
-
10
.468
11.88
N/A
N/A
19193
-
0212
E
-
357
-
14
.468
11.88
N/A
N/A
19193
-
0216
E
-
357
-
38
.468
11.88
N/A
N/A

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 15 of 29
Revision: D Revision Da e: 05-10-17
Wire ize: 6 AWG 16.50mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19193
-
0219
E
-
357
-
56
.468
11.88
N/A
N/A
19193
-
0225
E
-
358
-
10
.468
11.88
N/A
N/A
19193
-
0226
E
-
358
-
12
.468
11.88
N/A
N/A
19193
-
0229
E
-
358
-
14
.468
11.88
N/A
N/A
19193
-
0230
E
-
358
-
38
.468
11.88
N/A
N/A
19193
-
0232
E
-
358
-
56
.468
11.88
N/A
N/A
19193
-
0233
E
-
358
-
58
.468
11.88
N/A
N/A
19193
-
0234
E
-
358
-
76
.468
11.88
N/A
N/A
19193
-
0236
E
-
35
9
-
12
.468
11.88
N/A
N/A
19193
-
0237
E
-
359
-
14
.468
11.88
N/A
N/A
19193
-
0238
E
-
359
-
34
.468
11.88
N/A
N/A
19193
-
0239
E
-
359
-
34
.468
11.88
N/A
N/A
19193
-
0240
E
-
359
-
56
.468
11.88
N/A
N/A
19193
-
0241
E
-
359
-
58
.468
11.88
N/A
N/A
19193
-
0242
E
-
359
-
76
.468
11.88
N/A
N/A
19193
-
0243
E
-
360
-
08
.468
11.88
N/A
N/A
19193
-
0245
E
-
360
-
10
.468
11.88
N/A
N/A
19193
-
0248
E
-
360
-
14
.468
11.88
N/A
N/A
19193
-
0251
E
-
360
-
56
.468
11.88
N/A
N/A
19193
-
0252
E
-
360
-
56R90
.468
11.88
N/A
N/A
19202
-
0055
E
-
762
.438
11.11
.342
8.68
19205
-
0006
E
-
361
.375
9.52
N/A
N/A
19215
-
0040
E
-
362
.438
11.11
N/A
N/A
19221
-
0168
HDC
-
6142
-
CC
.540
13.71
N/A
N/A
19221
-
0213
HDC
-
614
-
CC
.547
13.90
N/A
N/A
19221
-
0215
HDC
-
610
-
CC
.547
13.90
N/A
N/A
19221
-
0227
BCL
-
614
-
WP
-
PL
.468
11.88
N/A
N/A
19221
-
0228
BCL
-
6
516
-
WP
-
PL
.468
11.88
N/A
N/A
19221
-
0229
BCL
-
638
-
WP
-
PL
.468
11.88
N/A
N/A
19221
-
0291
HDCL
-
6142
-
CC
.670
17.02
N/A
N/A
19221
-
0316
HDCL
-
614
-
CC
1.047
26.59
N/A
N/A
Wire ize: 4 AWG 25.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulat
ion Diameter
Maximum
In
mm
In
mm
19063
-
0078
F
-
766
-
10
.531
13.48
.432
10.97
19063
-
0079
F
-
766
-
12
.531
13.48
.432
10.97
19063
-
0080
F
-
766
-
14
.531
13.48
.432
10.97
19063
-
0081
F
-
766
-
38
.531
13.48
.432
10.97
19063
-
0082
F
-
766
-
56
.531
13.48
.432
10.97
1906
3
-
0083
F
-
766
-
76
.531
13.48
.432
10.97
19063
-
0084
F
-
767
-
10
.531
13.48
.432
10.97
19063
-
0085
F
-
767
-
14
.531
13.48
.432
10.97
19063
-
0086
F
-
767
-
56
.531
13.48
.432
10.97
19063-0087
F
-
770
-
12
.531
13.48
.432
10.97
19063
-
0088
F
-
770
-
14
.531
13.48
.432
10.97
19
063
-
0089
F
-
770
-
34
.531
13.48
.432
10.97
19063
-
0090
F
-
770
-
38
.531
13.48
.432
10.97
19063-0091
F
-
770
-
56
.531
13.48
.432
10.97
19063
-
0092
F
-
770
-
76
.531
13.48
.432
10.97
19067
-
0075
F
-
966
-
10
.531
13.48
.520
13.20
19067
-
0076
F
-
966
-
12
.531
13.48
.520
13.20
19067
-
0077
F
-
966
-
14
.531
13.48
.520
13.20
19067
-
0078
F
-
966
-
38
.531
13.48
.520
13.20
19067
-
0079
F
-
966
-
56
.531
13.48
.520
13.20
19067
-
0080
F
-
966
-
76
.531
13.48
.520
13.20
19067
-
0081
F
-
967
-
10
.531
13.48
.520
13.20
19067
-
0082
F
-
967
-
14
.531
13.48
.520
13.20
19067
-
0084
F
-
967
-
56
.531
13.48
.520
13.20
19067
-
0085
F
-
969
-
12
.531
13.48
.520
13.20
19067
-
0086
F
-
969
-
38
.531
13.48
.520
13.20
19067
-
0087
F
-
969
-
58
.531
13.48
.520
13.20
19067
-
0088
F
-
970
-
34
.531
13.48
.520
13.20
19067
-
0089
F
-
970
-
58
.531
13.48
.520
13.
20
Wire ize: 4 AWG 25.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulat
ion Diameter
Maximum
In
mm
In
mm
19071
-
0231
F
-
666
-
10X
.531
13.48
.515
13.08
19071
-
0234
F
-
666
-
12X
.531
13.48
.515
13.08
19071
-
0237
F
-
666
-
14X
.531
13.48
.515
13.08
19071
-
0240
F
-
666
-
38X
.531
13.48
.515
13.08
19071
-
0243
F
-
666
-
56X
.531
13.48
.515
13.08
19071
-
0247
F
-
666
-
76X
.531
13.48
.515
13.08
19071
-
0250
F
-
667
-
10X
.531
13.48
.515
13.08
19071
-
0253
F
-
667
-
14X
.531
13.48
.515
13.08
19071
-
0255
F
-
667
-
56X
.531
13.48
.515
13.08
19154
-
0082
F
-
664X
.453
11.50
.605
15.36
19193
-
0254
F
-
366
-
10
.531
13.48
N/A
N/A
19193
-
0258
F
-
366
-
12
.531
13.48
N/A
N/A
19193
-
0261
F
-
366
-
14
.531
13.48
N/A
N/A
19193
-
0264
F
-
366
-
38
.531
13.48
N/A
N/A
19193
-
0267
F
-
366
-
56
.531
13.48
N/A
N/A
19193
-
0270
F
-
366
-
76
.531
13.48
N/A
N/A
19193
-
0273
F
-
367
-
10
.531
13.48
N/A
N/A
19193
-
0275
F
-
367
-
14
.531
13.48
N/A
N/A
19193
-
0
278
F
-
367
-
56
.531
13.48
N/A
N/A
19193
-
0281
F
-
369
-
12
.531
13.48
N/A
N/A
19193
-
0282
F
-
369
-
14
.531
13.48
N/A
N/A
19193
-
0283
F
-
369
-
38
.531
13.48
N/A
N/A
19193
-
0284
F
-
369
-
56
.531
13.48
N/A
N/A
19193
-
0285
F
-
369
-
58
.531
13.48
N/A
N/A
19193
-
0286
F
-
369
-
76
.53
1
13.48
N/A
N/A
19193
-
0287
F
-
370
-
12
.531
13.48
N/A
N/A
19193
-
0288
F
-
370
-
14
.531
13.48
N/A
N/A
19193
-
0289
F
-
370
-
34
.531
13.48
N/A
N/A
19193
-
0291
F
-
370
-
38
.531
13.48
N/A
N/A
19193
-
0292
F
-
370
-
56
.531
13.48
N/A
N/A
19193
-
0293
F
-
370
-
58
.531
13.48
N/A
N/A
19193
-
0294
F
-
370
-
76
.531
13.48
N/A
N/A
19202
-
0085
F
-
764
.531
13.48
.429
10.89
19205
-
0086
F
-
365
.531
13.48
N/A
N/A
19215
-
0089
F
-
364
.531
13.48
N/A
N/A
19221
-
0169
HDC
-
4142
-
CC
.610
15.49
N/A
N/A
19221
-
0170
HDC
-
45162
-
CC
.610
15.49
N/A
N/A
19221
-
0214
HDC
-
414
-
CC
.594
15.09
N/A
N/A
19221
-
0216
HDC
-
410
-
CC
.594
15.09
N/A
N/A
19221
-
0217
HDC
-
4516
-
CC
.610
15.49
N/A
N/A
19221
-
0230
BCL
-
414
-
PL
.500
12.70
N/A
N/A
19221
-
0231
BCL
-
4516
-
PL
.500
12.70
N/A
N/A
19221
-
0232
BCL
-
438
-
PL
.500
12.70
N/A
N/A
19221
-
0292
HDCL
-
4142
-
CC
1.047
26.58
N/A
N/A
19221
-
0317
HDCL
-
414
-
CC
1.047
26.59
N/A
N/A
Wire ize: 2 AWG 35.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0093
G
-
774
-
12
.578
14.68
.525
13.33
19063
-
0094
G
-
774
-
14
.578
14.68
.525
13.33
19063
-
0095
G
-
774
-
38
.578
14.68
.525
13.33
19063
-
0096
G
-
774
-
56
.578
14.68
.525
13.33
19063
-
0097
G
-
774
-
58
.578
14.68
.525
13.33
19063
-
0098
G
-
774
-
76
.578
14.68
.525
13.33
19063
-
0099
G
-
775
-
12
.578
14.68
.525
13.33
19063
-
01
00
G
-
775
-
14
.578
14.68
.525
13.33
19063
-
0101
G
-
775
-
38
.578
14.68
.525
13.33
19063
-
0102
G
-
775
-
56
.578
14.68
.525
13.33
19063
-
0103
G
-
775
-
58
.578
14.68
.525
13.33
19063
-
0104
G
-
775
-
76
.578
14.68
.525
13.33
19063
-
0111
G
-
777
-
12
.578
14.68
.525
13.33
19063
-
0112
G
-
777
-
14
.578
14.68
.525
13.33
19063
-
0113
G
-
777
-
34
.578
14.68
.525
13.33

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 16 of 29
Revision: D Revision Da e: 05-10-17
Wire ize: 2 AWG 35.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0114
G
-
777
-
38
.578
14.68
.525
13.33
19063
-
0115
G
-
777
-
56
.578
14.68
.525
13.33
19063
-
0116
G
-
777
-
58
.578
14.68
.525
13.33
19063
-
0117
G
-
777
-
76
.578
14.68
.525
13.33
1906
7
-
0090
G
-
974
-
12
.578
14.68
.600
15.24
19067
-
0091
G
-
974
-
14
.578
14.68
.600
15.24
19067
-
0092
G
-
974
-
38
.578
14.68
.600
15.24
19067
-
0093
G
-
974
-
56
.578
14.68
.600
15.24
19067
-
0094
G
-
974
-
76
.578
14.68
.600
15.24
19067
-
0095
G
-
975
-
10
.578
14.68
.600
15.24
19
067
-
0096
G
-
975
-
14
.578
14.68
.600
15.24
19067
-
0097
G
-
975
-
38
.578
14.68
.600
15.24
19067
-
0098
G
-
975
-
56
.578
14.68
.600
15.24
19067
-
0099
G
-
977
-
34
.578
14.68
19067
-
0100
G
-
977
-
58
.578
14.68
19067
-
0105
G
-
776
-
12
.578
14.68
.525
13.33
19067
-
0106
G
-
776
-
1
4
.578
14.68
.525
13.33
19067
-
0107
G
-
776
-
38
.578
14.68
.525
13.33
19067
-
0108
G
-
776
-
56
.578
14.68
.525
13.33
19067
-
0109
G
-
776
-
58
.578
14.68
.525
13.33
19067
-
0110
G
-
776
-
76
.578
14.68
.525
13.33
19067
-
0130
G
-
974
-
58
.578
14.68
.600
15.24
19071
-
0272
G
-
674
-
12X
.578
14.68
.655
16.63
19071
-
0273
G
-
674
-
14X
.578
14.68
.655
16.63
19071
-
0275
G
-
674
-
38X
.578
14.68
.655
16.63
19071
-
0276
G
-
674
-
56X
.578
14.68
.655
16.63
19071
-
0277
G
-
674
-
58X
.578
14.68
.655
16.63
19071
-
0278
G
-
674
-
76X
.578
14.68
.655
16.63
19071
-
02
79
G
-
675
-
10X
.578
14.68
.655
16.63
19071
-
0281
G
-
675
-
14X
.578
14.68
.655
16.63
19071
-
0283
G
-
675
-
38X
.578
14.68
.655
16.63
19071
-
0285
G
-
675
-
56X
.578
14.68
.655
16.63
19071
-
0287
G
-
675
-
76X
.578
14.68
.655
16.63
19071
-
0289
G
-
676
-
12X
.578
14.68
.655
16.63
19071
-
0290
G
-
676
-
14X
.578
14.68
.655
16.63
19071
-
0291
G
-
676
-
38X
.578
14.68
.655
16.63
19071
-
0292
G
-
676
-
56X
.578
14.68
.655
16.63
19071
-
0293
G
-
676
-
58X
.578
14.68
.655
16.63
19071
-
0294
G
-
676
-
76X
.578
14.68
.655
16.63
19071
-
0295
G
-
677
-
12X
.578
14.68
.655
16.63
19071
-
0296
G
-
677
-
14X
.578
14.68
.655
16.63
19071
-
0297
G
-
677
-
34X
.578
14.68
.655
16.63
19071
-
0298
G
-
677
-
38X
.578
14.68
.655
16.63
19071
-
0299
G
-
677
-
56X
.578
14.68
.655
16.63
19071
-
0300
G
-
677
-
58X
.578
14.68
.655
16.63
19071
-
0301
G
-
677
-
76X
.578
14
.68
.655
16.63
19154
-
0049
G
-
672X
.531
13.48
.650
16.51
19193
-
0296
G
-
374
-
12
.578
14.68
N/A
N/A
19193
-
0297
G
-
374
-
14
.578
14.68
N/A
N/A
19193
-
0298
G
-
374
-
38
.578
14.68
N/A
N/A
19193
-
0299
G
-
374
-
56
.578
14.68
N/A
N/A
19193
-
0301
G
-
374
-
58
.578
14.68
N/A
N/A
19193
-
0302
G
-
374
-
76
.578
14.68
N/A
N/A
19193
-
0303
G
-
375
-
10
.578
14.68
N/A
N/A
19193
-
0305
G
-
375
-
14
.578
14.68
N/A
N/A
19193
-
0307
G
-
375
-
38
.578
14.68
N/A
N/A
19193
-
0309
G
-
375
-
56
.578
14.68
N/A
N/A
19193
-
0311
G
-
375
-
76
.578
14.68
N/A
N/A
19193
-
0318
G
-
37
7
-
12
.578
14.68
N/A
N/A
19193
-
0319
G
-
377
-
14
.578
14.68
N/A
N/A
19193
-
0320
G
-
377
-
34
.578
14.68
N/A
N/A
19193
-
0321
G
-
377
-
38
.578
14.68
N/A
N/A
19193
-
0322
G
-
377
-
56
.578
14.68
N/A
N/A
19193
-
0324
G
-
377
-
76
.578
14.68
N/A
N/A
19193
-
0611
G
-
377
-
76
.578
14.68
N/A
N/A
Wire ize: 2 AWG 35.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19202
-
0057
G
-
772
.531
13.48
.509
12.92
19205
-
0008
G
-
373
.578
14.68
N/A
N/A
19215
-
0046
G
-
372
.531
13.48
N/A
N/A
19221
-
0171
HDC
-
2142
-
CC
N/A
N/A
19221
-
0172
HDC
-
25162
-
CC
.780
19.81
N/A
N/A
19221
-
0218
HDC
-
214
-
CC
.547
13.90
N/A
N/A
19221
-
0219
HD
C
-
2516
-
CC
.547
13.90
N/A
N/A
19221
-
0220
HDC
-
238
-
CC
.657
16.69
N/A
N/A
19221
-
0233
BCL
-
2516
-
PL
.593
15.06
N/A
N/A
19221
-
0235
BCL
-
238
-
PL
.593
15.06
N/A
N/A
19221
-
0236
BCL
-
212
-
WP
-
PL
.593
15.06
N/A
N/A
19221
-
0293
HDCL
-
2142
-
CC
1.052
26.72
N/A
N/A
19221
-
029
4
HDCL
-
25162
-
CC
1.052
26.72
N/A
N/A
19221
-
0323
HDCL
-
214
-
CC
1.266
32.16
N/A
N/A
19221
-
0324
HDCL
-
2516
-
CC
1.266
32.16
N/A
N/A
Wire ize: 1 AWG 42.5mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
1
9221
-
0173
HDC
-
1142
-
CC
.420
10.67
N/A
N/A
19221
-
0174
HDC
-
15162
-
CC
.770
19.56
N/A
N/A
19221
-
0221
HDC
-
114
-
CC
.750
19.05
N/A
N/A
19221
-
0237
BCL
-
1516
-
PL
.656
16.66
N/A
N/A
19221
-
0238
BCL
-
138
-
PL
.656
16.66
N/A
N/A
19221
-
0239
BCL
-
112
-
PL
.656
16.66
N/A
N/A
1
9221
-
0271
HDC
-
1516
-
CC
.750
19.05
N/A
N/A
19221
-
0272
HDC
-
138
-
CC
.750
19.05
N/A
N/A
19221
-
0273
HDC
-
112
-
CC
.750
19.05
N/A
N/A
19221
-
0295
HDCL
-
1142
-
CC
1.410
35.81
N/A
N/A
19221
-
0296
HDCL
-
15162
-
CC
1.410
35.81
N/A
N/A
19221
-
0334
HDCL
-
114
-
CC
N/A
N/A
19221
-
0335
HDCL
-
1516
-
CC
N/A
N/A
Wire ize: 1/0 AWG 50.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0118
H
-
780
-
12
.765
19.43
.595
15.11
19063
-
0119
H
-
780
-
14
.765
19.43
.595
15.11
19063
-
01
20
H
-
780
-
38
.765
19.43
.595
15.11
19063
-
0121
H
-
780
-
56
.765
19.43
.595
15.11
19063
-
0122
H
-
780
-
76
.765
19.43
.595
15.11
19063
-
0123
H
-
781
-
14
.765
19.43
.595
15.11
19063
-
0124
H
-
781
-
38
.765
19.43
.595
15.11
19063
-
0125
H
-
781
-
56
.765
19.43
.595
15.11
19063
-
0126
H
-
782
-
14
.765
19.43
.595
15.11
19063
-
0127
H
-
782
-
38
.765
19.43
.595
15.11
19063
-
0128
H
-
782
-
56
.765
19.43
.595
15.11
19067
-
0101
H
-
980
-
38
.765
19.43
.680
17.27
19067
-
0102
H
-
980
-
76
.765
19.43
.680
17.27
19067
-
0315
H
-
980
-
12
.765
19.43
.680
17.27
1907
1
-
0302
H
-
680
-
76X
.765
19.43
.680
17.27
19071
-
0303
H
-
681
-
14X
.765
19.43
.680
17.27
19071
-
0305
H
-
681
-
38X
.765
19.43
.680
17.27
19071
-
0306
H
-
681
-
56X
.765
19.43
.680
17.27
19071
-
0308
H
-
682
-
12X
.765
19.43
.680
17.27
19071
-
0336
H
-
682
-
34X
.765
19.43
.680
17.
27
19071
-
0337
H
-
682
-
38X
.765
19.43
.680
17.27
19071
-
0338
H
-
682
-
58X
.765
19.43
.680
17.27
19193
-
0325
H
-
380
-
12
.765
19.43
N/A
N/A
19193
-
0326
H
-
380
-
14
.765
19.43
N/A
N/A
19193
-
0327
H
-
380
-
38
.765
19.43
N/A
N/A
19193
-
0328
H
-
380
-
56
.765
19.43
N/A
N/A
1919
3
-
0329
H
-
380
-
76
.765
19.43
N/A
N/A

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 17 of 29
Revision: D Revision Da e: 05-10-17
Wire ize: 1/0 AWG 50.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19193
-
0330
H
-
381
-
14
.765
19.43
N/A
N/A
19193
-
0331
H
-
381
-
38
.765
19.43
N/A
N/A
19193
-
0333
H
-
381
-
56
.765
19.43
N/A
N/A
19193
-
0556
H
-
381
-
12
.765
19.43
N/A
N/A
19202
-
0058
H
-
783
.578
14.68
.590
14.98
19205
-
0009
H
-
384
.71
8
18.23
N/A
N/A
19215
-
0047
H
-
383
.625
15.88
N/A
N/A
19221
-
0176
HDC
-
10382
-
CC
1.070
27.18
N/A
N/A
19221
-
0242
BCL
-
1012
-
PL
.703
17.85
N/A
N/A
19221
-
0240
BCL
-
10516
-
PL
.703
17.85
N/A
N/A
19221
-
0241
BCL
-
1038
-
PL
.703
17.85
N/A
N/A
19221
-
0274
HDC
-
1014
-
CC
.875
22.23
N/A
N/A
19221
-
0275
HDC
-
10516
-
CC
.875
22.23
N/A
N/A
19221
-
0276
HDC
-
1038
-
CC
.875
22.23
N/A
N/A
19221
-
0277
HDC
-
1012
-
CC
.875
22.23
N/A
N/A
19221
-
0297
HDCL
-
105162
-
CC
1.520
38.61
N/A
N/A
19221
-
0298
HDCL
-
10382
-
CC
1.520
38.61
N/A
N/A
19221
-
0336
HDCL
-
1
0516
-
CC
1.406
35.71
N/A
N/A
19221
-
0337
HDCL
-
1038
-
CC
1.406
35.71
N/A
N/A
19221
-
0353
HDCL
-
105162
-
CC
.860
21.84
N/A
N/A
19221
-
0377
BCL
-
1038
.703
17.85
N/A
N/A
19221
-
0393
BCL
-
1012
.703
17.85
N/A
N/A
19221
-
0394
BCL
-
10516
.703
17.85
N/A
N/A
19221
-
0422
BCL
-
1014
-
PL
.703
17.85
N/A
N/A
19221
-
0423
BCL
-
1014
.703
17.85
N/A
N/A
19221
-
0436
BCL
-
1012
-
WP
-
PL
.703
17.85
N/A
N/A
19221
-
0437
BCL
-
1012
-
PL
.703
17.85
N/A
N/A
19221
-
0440
BCL
-
1038
-
WP
-
PL
.703
17.85
N/A
N/A
19221
-
0441
BCL
-
1038
-
WP
.703
17.85
N/A
N/A
19221
-
0847
BCL
-
1010MM
-
PL
.703
17.85
N/A
N/A
Wire ize: 2/0 AWG 70.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19063
-
0129
J
-
785
-
12
.781
19.83
.675
17.14
19063
-
0130
J
-
785
-
14
.781
19.83
.675
17.14
190
63
-
0131
J
-
785
-
38
.781
19.83
.675
17.14
19063
-
0132
J
-
785
-
56
.781
19.83
.675
17.14
19063
-
0133
J
-
785
-
76
.781
19.83
.675
17.14
19063
-
0134
J
-
787
-
12
.781
19.83
.675
17.14
19063
-
0135
J
-
787
-
34
.781
19.83
.675
17.14
19063
-
0136
J
-
787
-
58
.781
19.83
.675
17.14
1
9063
-
0137
J
-
787
-
78
.781
19.83
.675
17.14
19067
-
0109
J
-
985
-
12
.781
19.83
.765
19.43
19067
-
0110
J
-
985
-
14
.781
19.83
.765
19.43
19067
-
0111
J
-
985
-
38
.781
19.83
.765
19.43
19067
-
0112
J
-
985
-
56
.781
19.83
.765
19.43
19067
-
0113
J
-
985
-
76
.781
19.83
.765
19.43
19067
-
0114
J
-
987
-
12
.781
19.83
.765
19.43
19067
-
0115
J
-
987
-
34
.781
19.83
.765
19.43
19067
-
0116
J
-
987
-
58
.781
19.83
.765
19.43
19071
-
0309
J
-
685
-
12X
.781
19.83
.735
18.66
19071
-
0310
J
-
685
-
14X
.781
19.83
.735
18.66
19071
-
0311
J
-
685
-
38X
.781
19.83
.735
1
8.66
19071
-
0312
J
-
685
-
56X
.781
19.83
.735
18.66
19071
-
0313
J
-
685
-
76X
.781
19.83
.735
18.66
19071
-
0314
J
-
687
-
12X
.781
19.83
.675
17.14
19071
-
0339
J
-
687
-
34X
.781
19.83
.675
17.14
19071
-
0340
J
-
687
-
58X
.781
19.83
.675
17.14
19193
-
0341
J
-
385
-
12
.781
19.83
N/A
N/A
19193
-
0342
J
-
385
-
14
.781
19.83
N/A
N/A
19193
-
0345
J
-
385
-
38
.781
19.83
N/A
N/A
19193
-
0346
J
-
385
-
56
.781
19.83
N/A
N/A
19193
-
0348
J
-
385
-
76
.781
19.83
N/A
N/A
Wire ize: 2/0 AWG 70.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19193
-
0350
J
-
387
-
12
.781
19.83
N/A
N/A
19193
-
0351
J
-
387
-
34
.781
19.83
N/A
N/A
19193
-
0352
J
-
387
-
58
.781
19.83
N/A
N/A
19193
-
0353
J
-
387
-
78
.781
19.83
N/A
N/A
19202
-
0059
J
-
788
.688
17.47
.670
17.02
19205
-
0010
J
-
389
.718
18.23
N/A
N/A
19215
-
0048
J
-
388
.640
16.25
N/A
N/A
19221
-
0105
HDC
-
20516
-
CC
.985
25.02
N/A
N/A
19221
-
0106
HDC
-
2038
-
CC
.
985
25.02
N/A
N/A
19221
-
0107
HDC
-
2012
-
CC
.985
25.02
N/A
N/A
19221
-
0178
HDC
-
20382
-
CC
.980
24.90
N/A
N/A
19221
-
0179
HDC
-
20122
-
CC
.980
24.90
N/A
N/A
19221
-
0195
HDC
-
205162
-
CC
.980
24.90
N/A
N/A
19221
-
0234
BCL
-
2014
-
PL
.750
19.05
N/A
N/A
19221
-
0243
BCL
-
205
16
-
PL
.750
19.05
N/A
N/A
19221
-
0244
BCL
-
2038
-
PL
.750
19.05
N/A
N/A
19221
-
0245
BCL
-
2012
-
PL
.750
19.05
N/A
N/A
19221
-
0249
BCL
-
2014
.750
19.05
N/A
N/A
19221
-
0278
HDC
-
2014
-
CC
.985
25.02
N/A
N/A
19221
-
0299
HDCL
-
20382
-
CC
1.690
42.93
N/A
N/A
19221
-
0300
HDCL
-
20122
-
CC
1.690
42.93
N/A
N/A
19221
-
0338
HDCL
-
2038
-
CC
1.422
36.12
N/A
N/A
19221
-
0339
HDCL
-
2012
-
CC
1.422
36.12
N/A
N/A
19221
-
0379
BCL
-
2038
.750
19.05
N/A
N/A
19221
-
0397
BCL
-
2012
.750
19.05
N/A
N/A
19221
-
0398
BCL
-
20516
.750
19.05
N/A
N/A
19221
-
0597
BCL
-
2058
.750
19.05
N/A
N/A
19221
-
0598
BCL
-
2058
-
PL
.750
19.05
N/A
N/A
19221
-
0848
BCL
-
2010MM
-
PL
.750
19.05
N/A
N/A
Wire ize: 3/0 AWG 95.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19202
-
0060
K
-
793
.640
16.25
.731
18.56
19205
-
0012
K
-
393
.672
17.06
N/A
N/A
19215
-
0049
K
-
394
.672
17.06
N/A
N/A
19221
-
0108
HDC
-
3014
-
CC
1.110
28.19
N/A
N/A
19221
-
0109
HDC
-
30516
-
CC
1.110
28.19
N/A
N/A
19221
-
0110
HDC
-
3038
-
CC
1.110
28.19
N/A
N/A
19221
-
0180
HDC
-
3051
62
-
CC
1.100
27.94
N/A
N/A
19221
-
0181
HDC
-
30382
-
CC
1.100
27.94
N/A
N/A
19221
-
0182
HDC
-
30122
-
CC
1.100
27.94
N/A
N/A
19221
-
0246
BCL
-
30516
-
PL
.812
20.63
N/A
N/A
19221
-
0247
BCL
-
3038
-
PL
.812
20.63
N/A
N/A
19221
-
0248
BCL
-
3012
-
PL
.812
20.63
N/A
N/A
19221
-
030
1
HDCL
-
30382
-
CC
1.650
41.91
N/A
N/A
19221
-
0302
HDCL
-
30122
-
CC
1.650
41.91
N/A
N/A
19221
-
0325
HDCL
-
3038
-
CC
1.547
39.29
N/A
N/A
19221
-
0326
HDCL
-
3012
-
CC
1.547
39.29
N/A
N/A
19221
-
0355
HDC
-
3012
-
CC
1.110
28.19
N/A
N/A
19221
-
0381
BCL
-
3038
.812
20.63
N/A
N/A
19221
-
0401
BCL
-
3012
.812
20.63
N/A
N/A
19221
-
0402
BCL
-
30516
.812
20.63
N/A
N/A
19221
-
0478
BCL
-
3014
.812
20.63
N/A
N/A
19221
-
0570
BCL
-
3014
-
PL
.812
20.63
N/A
N/A
19221
-
0862
BCL
-
3010MM
-
PL
.750
19.05
N/A
N/A
Wire ize: 4/0 AWG 120.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19202
-
0061
L
-
778
.750
19.05
.831
21.10
19205
-
0013
L
-
378
.750
19.05
N/A
N/A

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 18 of 29
Revision: D Revision Da e: 05-10-17
Wire ize: 4/0 AWG 120.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19215
-
0050
L
-
379
.750
19.05
N/A
N/A
19221
-
0183
HDC
-
40382
-
CC
1.210
30.73
N/A
N/A
19221
-
0184
HDC
-
40122
-
CC
1.210
30.73
N/A
N/A
19221
-
0250
BCL
-
4038
-
PL
1.159
29.44
N/A
N/A
19221
-
0251
BCL
-
4012
-
PL
1.159
29.44
N/A
N/A
19221
-
0303
HDCL
-
40382
-
CC
1.880
47.75
N/A
N/A
19221
-
0304
HDCL
-
40122
-
CC
1.880
47.75
N/A
N/A
19221
-
0327
HDCL
-
4038
-
CC
1.843
46.81
N/A
N
/A
19221
-
0328
HDCL
-
4012
-
CC
1.843
46.81
N/A
N/A
19221
-
0356
HDC
-
4014
-
CC
1.220
30.99
N/A
N/A
19221
-
0357
HDC
-
40516
-
CC
1.220
30.99
N/A
N/A
19221
-
0358
HDC
-
4038
-
CC
1.220
30.99
N/A
N/A
19221
-
0359
HDC
-
4012
-
CC
1.220
30.99
N/A
N/A
19221
-
0371
BCL
-
4038
-
PL (.625)
.859
21.8
N/A
N/A
19221
-
0372
BCL
-
4012
-
PL (.625)
.859
21.8
N/A
N/A
19221
-
0373
BCL
-
4058
-
PL (.625)
.859
21.8
N/A
N/A
19221
-
0374
BCL
-
4038 (.625)
.859
21.8
N/A
N/A
19221
-
0375
BCL
-
4012 (.625)
.859
21.8
N/A
N/A
19221
-
0376
BCL
-
4058 (.625)
.859
21.8
N/A
N/A
1
9221
-
0382
BCL
-
4038
.859
21.8
N/A
N/A
19221
-
0403
BCL
-
4012
.859
21.8
N/A
N/A
19221
-
0412
BCL
-
40516
-
PL
.859
21.8
N/A
N/A
19221
-
0413
BCL
-
40516
.859
21.8
N/A
N/A
19221
-
0502
BCL
-
40516
.859
21.8
N/A
N/A
19221
-
0503
BCL
-
40516
-
PL
.859
21.8
N/A
N/A
19221
-
0648
BC
L
-
4014
-
PL
.859
21.8
N/A
N/A
19221
-
0652
BCL
-
4014
.859
21.8
N/A
N/A
Wire ize: 250 MCM AWG 127.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0185
HDC
-
250382
-
CC
1.270
32.26
N/A
N/A
19221
-
018
6
HDC
-
250122
-
CC
1.270
32.26
N/A
N/A
19221
-
0305
HDCL
-
250382
-
CC
1.870
47.50
N/A
N/A
19221
-
0306
HDCL
-
250122
-
CC
1.870
47.50
N/A
N/A
19221
-
0329
HDCL
-
25038
-
CC
2.093
53.16
N/A
N/A
19221
-
0330
HDCL
-
25012
-
CC
2.093
53.16
N/A
N/A
19221
-
0360
HDC
-
25038
-
CC
1.282
32.
56
N/A
N/A
19221
-
0361
HDC
-
25012
-
CC
1.282
32.56
N/A
N/A
19221
-
0446
BCL
-
25038
.859
21.8
N/A
N/A
19221
-
0447
BCL
-
25038
-
PL
.859
21.8
N/A
N/A
Wire ize: 300 MCM AWG 152.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0187
HDC
-
300382
-
CC
1.330
33.78
N/A
N/A
19221
-
0188
HDC
-
300122
-
CC
1.330
33.78
N/A
N/A
Wire ize: 300 MCM AWG 152.00mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0307
HDCL
-
300382
-
CC
2.060
52.32
N/A
N/A
19221
-
0308
HDCL
-
300122
-
CC
2.060
52.32
N/A
N/A
19221
-
0331
HDCL
-
30038
-
CC
2.235
56.77
N/A
N/A
192
21
-
0332
HDCL
-
30012
-
CC
2.235
56.77
N/A
N/A
19221
-
0362
HDC
-
30038
-
CC
1.407
35.74
N/A
N/A
19221
-
0363
HDC
-
30012
-
CC
1.407
35.74
N/A
N/A
19221
-
0364
HDC
-
30058
-
CC
1.407
35.74
N/A
N/A
Wire ize: 350 MCM AWG 177.30mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0189
HDC
-
350382
-
CC
1.540
39.12
N/A
N/A
19221
-
0190
HDC
-
350122
-
CC
1.540
39.12
N/A
N/A
19221
-
0309
HDCL
-
350382
-
CC
2.210
56.13
N/A
N/A
19221
-
0310
HDCL
-
350122
-
CC
2.210
56.13
N/A
N/A
19221
-
0333
HDCL
-
35038
-
CC
2.931
74.45
N/A
N/A
19221
-
0340
HDCL
-
35012
-
CC
2.931
47.45
N/A
N/A
19221
-
0365
HDC
-
35012
-
CC
1.531
38.89
N/A
N/A
19221
-
0366
HDC
-
35058
-
CC
1.531
38.89
N/A
N/A
Wire ize: 400 MCM AWG 202.70 mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0191
HDC
-
400382
-
CC
1.590
40.37
N/A
N/A
19221
-
0192
HDC
-
400122
-
CC
1.590
40.37
N/A
N/A
19221
-
0311
HDCL
-
400382
-
CC
2.280
57.91
N/A
N/A
19221
-
0312
HDCL
-
400122
-
CC
2.280
57.91
N/A
N/A
19221
-
0341
HDCL
-
4
0038
-
CC
2.469
62.71
N/A
N/A
19221
-
0342
HDCL
-
40012
-
CC
2.469
62.71
N/A
N/A
19221
-
0367
HDC
-
40012
-
CC
1.594
40.49
N/A
N/A
19221
-
0368
HDC
-
40058
-
CC
1.594
40.49
N/A
N/A
Wire ize: 500 MCM AWG 253.40 mm²
Terminal
No.
Terminal
Eng No. (REF)
Wire trip Length
Insulation Diameter
Maximum
In
mm
In
mm
19221
-
0193
HDC
-
500382
-
CC
1.810
45.97
N/A
N/A
19221
-
0194
HDC
-
500122
-
CC
1.810
45.97
N/A
N/A
19221
-
0313
HDCL
-
500382
-
CC
2.860
72.64
N/A
N/A
19221
-
0314
HDCL
-
500122
-
CC
2.860
72.64
N/A
N/A
19221
-
0343
HDCL
-
50038
-
C
C
3.063
77.80
N/A
N/A
19221
-
0344
HDCL
-
50012
-
CC
3.063
77.80
N/A
N/A
19221
-
0369
HDC
-
50012
-
CC
1.907
48.44
N/A
N/A
19221
-
0370
HDC
-
50058
-
CC
1.797
45.64
N/A
N/A

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 19 of 29
Revision: D Revision Da e: 05-10-17
ADJU TABLE
WIRE TOP
MOVABLE
JAW (NIBB )
TERMINAL
Figure 3-2
MOVABLE
JAW (NIBB)
ADJU TABLE
WIRE TOP
TERMINAL
Figure 3
-
3
TIGHTEN
TO
ECURE THE
WIRE TOP
3.3 Crimping Terminals
Before crimping, se he recommended air pressure gauge
o ob ain he proper crimp . See Sec ion 2.2 (Adjus men s).
1. Adjus wire s op o posi ion erminal barrel cen ered on
he Inden or nibs. See Figure 3-.1
2. Adjus wire s op so conduc or is visible beyond
erminal barrel bu no so far ha i effec s use of
erminal.
3. Posi ion he erminal in he loca or as shown in Figure
3-2 and 3-3. Inser he properly s ripped wire in o he
erminal barrel. The wire ends should bu up agains
he wire s op of he loca or.
4. If he erminal is o big or he barrel of he erminal has a closed
end, ake off he loca ors and he wire s op. Posi ion he
erminal in he cen er of he jaws. Inser he properly s ripped
wire visually in o he erminal barrel. as shown in Figure 3-4.
5. Depress he pedal on he Air / Hydraulic pump o ac iva e he
jaws. The crimping process is done in small incremen s
gradually allowing he press o fully crimp he erminal on o he
wire.
6. Af er he erminal is fully crimped, depress he eleva ed por ion
of he pedal o release he pump. This will allow he jaws o
release.
7. Remove he crimped erminal and inspec for proper crimp
loca ion.
WIRE TOP
WIRE
CENTER BARREL
BETWEEN NIB
INDENTOR NIB
INDENTOR
NIB
Figure 3-1
REMOVE WIRE
TOP AND
LOCATOR
HEAVY DUTY
TERMINAL
Figure 3-4

Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Da e: 03-21-14 UNCONTROLLED COPY Page 20 of 29
Revision: D Revision Da e: 05-10-17
3.4 Adjusting the Pump Release Mechanism
( ee Figure 3-5)
1. Loosen he Adjus ing Screw.
2. Verify ha he Adjus ing Pla e is free.
3. Depress he Air Inle S em wi h he Foo
Pedal. The pump will now run and
build pressure.
4. Release he Foo Pedal. The pump will s op
running, bu he hydraulic pressure will
be held.
5. Wi h he Foo Pedal res ing on he Air Inle
S em ro a e he Adjus ing Pla e clockwise
un il a s op is fel .
Note: If he end of he slo in he Adjus ing Pla e is me before a s op is f el , he Adjus ing Pla e
mus be reposi ioned one s ep coun er-clockwise on he Hex S em, hen repea s ep 5.
6. Tigh en he Adjus ing Screw. The release mechanism is now properly se .
ADJU TING
CREW
AIR INLET
TEM
Figure 3-5 HEX TEM
FOOT PEDAL
ADJU TING
PLATE