Nilfisk-Advance Hybrid 7 Foamatic Manual
Hybrid 7 Foamatic
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i.
Directions for use (original)
Available manuals for this unit:
110009193 Direction for use - Hybrid 7 Foamatic MA/SA
110009194 Userguide - Hybrid 7 Foamatic MA/SA
110009195 Software manual - Hybrid 7 Foamatic MA/SA
110009305 Installation manual Hybrid 7 Foamatic I/O Extension module (Accessory)
Where to nd them :
Direction for use and Userguide will be enclosed as physical paper manuals with the unit.
always have the latest updated version. (It is not supplied with unit in paper form).
Installation manual Hybrid 7 Foamatic I/O Extension module will be enclosed as physical paper manu-
als with the extension module purchased as an accessory.
Declaration of Conformity
Declaration of Conformity
Déclaration de Conformité Dichiarazione di Conformità
Declaración de Conformidad Declaração de Conformidade
I
HU
CZ
EST
9000 Aalborg
Declaration of Conformity
products MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
to which this declaration relates, are in conformity with these Coun-
cil directives on the approximation of the laws of the EC menber
states:
Konformitätserklärung
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
-
Mitgliedstaaten stehen:
)
Déclaration de conformité
les produits MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i,
Directives du Conseil concernant le rapprochement des législations
des Etats membres CE relatives aux normes énoncées ci¬dessous :
)
Dichiarazione di conformità
-
dotti MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i,
seguenti direttive del Consiglio riguardanti il riavvicinamento delle
legislazioni degli Stati membri CE:
Direttiva EMC (
Declaración de conformidad
-
MA2iM, MA3iM, MA2i, MA3i, SA2iM,
SA3iM, SA2i, SA3i, a los cuales se refiere esta declaración, están
leyes de las Estados Miembros del EM:
Directiva EMC ()
Declaração de Conformidade
produtos MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
com as seguintes Directivas do Conselho sobre a aproximação das
legislações dos Estados Membros da CE:
Directiva EMC ()
Δήλωση συμμόρφωσης
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i,
-
).
Verklaring van overeenstemming
-
heid dat de producten MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM,
SA2i, SA3i, -
).
Försäkran om överensstämmelse
MA2iM,
MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, som omfattas av
inbördes närmande till EU-medlemsstaternas lagstiftning, avseende:
).
Vaatimustenmukaisuusvakuutus
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
).
Overensstemmelseserklæring
MA2iM,
MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, som denne
-
lovgivning:
).
Deklaracja zgodności
nasze wyroby MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i, -
).
Декларация соответствия
-
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM,
SA2i, SA3i,
)
Megfelelőségi nyilatkozat
proizvod MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
).
Izjava o skladnosti
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
Izjava o usklađenosti
proizvod MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
).
Deklaracija o konformitetu
proizvod MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
).
Declaraţie de conformitate
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
Directiva EMC ()
Декларация за съответствие
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i,
).
Prohlášení o shodě
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
-
Prehlásenie o zhode
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i,
SA3i, -
Uygunluk Beyanı
MA2iM, MA3iM,
MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, -
).
Vastavusdeklaratsioon
MA2iM,
MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i,
).
Atitikties deklaracija
MA2iM, MA3iM, MA2i, MA3i,
SA2iM, SA3iM, SA2i, SA3i,
).
Atbilstības deklarācija
-
MA2iM, MA3iM, MA2i, MA3i, SA2iM, SA3iM, SA2i, SA3i, uz
Свідчення про відповідність
вимогам
-
MA2iM, MA3iM, MA2i, MA3i, SA2iM,
SA3iM, SA2i, SA3i,-
Technical file responsible:
Flemming Asp
Nilfisk FOOD
Blytækkervej 2
9000 Aalborg, Denmark
Signature:
Flemming Asp
1. Contents ............................................................................................... 9
2. Document symbols ................................................................................... 9
3. General information.................................................................................. 10
3.1. MA............................................................................................ 10
............................................................................................ 10
3.3. Identification plate.............................................................................. 11
3.4. Supplier....................................................................................... 11
3.5. Specifications..................................................................................
4. Safety ................................................................................................. 13
4.1. Operation safety ............................................................................... 13
................................................................................. 13
4.3. Emergency shutdown .......................................................................... 14
4.3.1. Turn off the power supply ................................................................. 14
............................................................ 14
4.3.3. Closing valve for air supply................................................................ 14
4.4. Noise ......................................................................................... 14
4.5. Vibrations ..................................................................................... 14
.............................................................. 14
................................................................... 14
wn of non-return valves for air and water: 14
................................................................................... 14
4.7.1. Damaged unit: ........................................................................... 14
............................................................................ 14
5. Transportation & installation ........................................................................ 15
5.1. Transportation ................................................................................. 15
........................................................................ 15
5.3. Mounting Instructions .......................................................................... 15
5.4. Electrical installation ........................................................................... 15
5.4.1. Power supply ............................................................................ 15
15
5.4.3. Service switch ........................................................................... 15
5.5. I/O Modules ................................................................................... 15
.............................................................................. 15
5.7. Air connection .................................................................................
..............................................................................
m........................................................................
.......................................................................
17
5.9. Hose connection............................................................................... 17
6. System preparation .................................................................................
.........................................................................
............................................................................
.................................................................
..............................................................
...................................................................................
.....................................................................
.........................................................................
1. Contents
7. Operation ...........................................................................................
7.1. Start/Stop ...................................................................................
8. Maintenance, troubleshooting & service .........................................................
.......................................................................
........................................................................
.................................................................................
.........................................................................
...........................................................................
...........................................................................
.................................................................
...............................................................
......................................................................
.............................................................
.................................................................
............................................................................
9. End of Use..........................................................................................
9.1. Dismounting ................................................................................
.....................................................................................
10. Spare part list ....................................................................................................................................25
10.1. MA overview ...........................................................................................................................................
............................................................................................................................................
...........................................................................................................................................30
......................................................................................................................................
..............................................................................................................................34
..............................................................................................................................
10.7. Product solenoid valve............................................................................................................................
.............................................................................................................................40
11. Sensors & diagrams MA ....................................................................................................................42
11.1. Operating Diagram MA...........................................................................................................................43
...............................................................................................................................44
11.3. Component location MA..........................................................................................................................45
.................................................................................................
11.5. Pump curve.............................................................................................................................................55
12. Sensors & diagrams SA.....................................................................................................................56
............................................................................................................................57
................................................................................................................................
..........................................................................................................................59
.................................................................................................
13. Installation, mounting & layout.........................................................................................................66
....................................................................................................................
...........................................................................................................................
.....................................................................................................................
...............................................................................................................................................70
...............................................................................................................................................71
9
English (EN)
2. Document symbols
Wear glasses when using the
unit.
Wear gloves and suitable cloth-
ing when using the unit.
Safety boots must be worn.
Note:
A potentially damaging situation.
The product or something in
its vicinity could be damaged.
Prevention.
Caution:
A dangerous situation.'Possible
-
against damage to property or
other goods prevention.
Warning:
A Potentially dangerous situation.
Danger:
A dangerous situation.
Danger:
Danger:
your fingers.
Hot Surfaces
Power off
The device may be powered for
power supply has been discon-
nected.
10
English (EN)
3. General information
-
tion of disinfectants.
It is important that your operational staff read these directions
3.1. MA
The Hybrid 7 mainstations are fully functional hygiene and
pumping systems that supply pressurized water to the
integrated hygiene points (optional) and multiple connected
cleaning areas.
-
To operate, the mainstation must be supplied with sufficient
water, power, compressed air, and product(s).
3.2. SA
The Hybrid 7 satellites are cleaning units that supply pre-
pressurized water to the integrated hygiene points (optional)
and several connected cleaning areas.
To operate, the satellite must be supplied with sufficient pres-
surized water, power, compressed air, and product(s).
11
Nilsk FOOD, Blytækkervej 2, DK-9000 Aalborg coo:
HYBRID 7 FOAMATIC MA3iM 300L
Art no. 110009154 S/N
Date 17-02-2023 L11201000228
Pressure max: 1.5 MPa
Water max: 200 L/min Weight 91 Kg Power consumption
Max Temp: 70 ° C
V 400 Hz 50 Amp 14.2
1
4
6
9
10
7811 12
5
2
3
English (EN)
3.3. Identication plate
1. Producer
Serial no
3. Type
4. Date of production
5. Article no
Maximum pressure
7. Supply voltage
9. Maximum water consumption
10. Maximum temperature
11. Current
Weight
3.4. Supplier
English (EN)
3.5. Specications
General Unit MA SA
<70 <70
Dimensions HxWxD mm [inches]
530 x 400 x 140
Weight 40
IP class 55 55
Water
Max.outlet pressure. MPa (bar)[psi] Max. supply pressure
Comsumption during rinsing (manual) 30 [7.9] 30 [7.9]
Consumption during foaming (manual) [0.3]
Consumption during rinsing max. (automatic)
Consumption during foaming (automatic) @15 bar
Min. supply pressure MPa (bar) [psi] 0,7 (7) [101]
Max. supply pressure MPa (bar) [psi] 1,5 (15) []
Min. water supply
Max water temperature °C [°F] 70 70 []
Pipe dimension inlet Ø mm [inches] [1.49] [1.49]
Pipe dimension outlet Ø mm [inches] [1.49] [1.49]
Clamp connection type/size (Ferrole) Type/mm DS-SMS/ø50,4 DS-SMS/ø50,4
Electricity
Supply voltage V
±10%
±10%
Hz
5.5
0.5
Nominal current A 1
Fuse A 13
A 1 slow blow 1 slow blow
mm 1.5
Air
Min/max air pressure. Mpa (bar) [psi] [][]
Compressed air consumption. l/min [gal/min] 300 [79] 300 [79]
Pipe dimension inlet Ø. mm
13
English (EN)
4. Safety
4.1. Operation safety
Wear glasses when using the unit.
Wear gloves and suitable clothing
when using the unit.
Safety boots must be worn.
• Never use the unit without proper training ses-
sions on the unit's use and safety instructions.
The training must be provided by an educated
personnel.
•
before use.
CAUTION:
The unit might be hot.
Ensure sufficient cooling time.
WARNING:
Do not use the unit within range of
persons unless they wear protective
clothing.
WARNING:
be directed at persons, live electrical
WARNING: Do not use the water from
the system for applications other than
cleaning.
4.2. Product safety:
• The unit is approved for the use of products and
disinfectants.
WARNING:
Wear protective clothing.
•
-
• Follow safety procedures when handling chemi-
cals during product change, maintenance, or re-
information.
WARNING: Do not alter settings
made or recommended by the product
supplier.
WARNING:
products during use can lead to a dan-
gerous chemical reaction potentially
dangerous to the user.
WARNING:
This machine has been designed for
use with the cleaning agents supplied
or recommended by the supplier.
CAUTION
The product supply must always be
rinsed thoroughly after use.
• For instructions on rinsing product supply, refer
14
English (EN)
4.3. Emergency shutdown
DANGER:
In case of error/defect or service
1. Turn of power supply.
Close the water supply.
3. Close the air supply.
4.3.1. Turn o the power supply
• Turn off the power supply to the unit.
• (MA only) Turn off the inverter. The inverter can
be shut down by turning the button to a vertical
position (refer to image below).
4.3.2. Closing valve for water supply.
• With this valve the unit can be isolated from the
water supply.
• A non-return valve is built into the unit to prevent
4.3.3. Closing valve for air supply
• This valve can isolate the unit from the water sup-
ply.
• Non-return valves are built into the unit to prevent
B
A
4.4. Noise
4.5. Vibrations
Hand-arm vibrations according to ISO 5349-1.
4.6. Anticipated failurs and precautions
4.6.1. Bursted air tube in unit:
• Ensure front cover is mounted and air valve is
closed when not in use.
•
if damaged.
4.6.2. Breakdown of non-return valves for air and
water:
• Unit cover must be mounted during use.
• Close air and water valves when not in use.
•
• Examine air and water non-return valves once a
year by authorized personnel.
4.7. Residual risk
4.7.1. Damaged unit:
• Do not use if isolation valves cannot be operated
• Never use the unit if it has been dislodged from
its original place of mounting.
4.7.2. Repair of unit:
• Do not attempt to repair a unit by yourself. Always
•
unintended use.
• For safety reasons only use approved and origi-
nal spare parts.
15
English (EN)
5. Transportation & installation
5.1. Transportation
• Secure the unit with straps to prevent sliding or
tipping during transport.
• Transport the unit only in a horizontal position.
• Do not place the unit on the front where the
control panel is located, or on the top or bottom
where connections and outlets are located.
• If the unit is moved when the temperature is near
of water to avoid damage.
5.2. Installation preparations
• -
• Follow the applicable laws and regulations at the
time of purchase, in addition to this manual.
• Installation must always be in accordence with
local legistration.
• Consider leaving at least 1m free space around
the unit for easier maintenance.
• Ensure sufficient wall space for additional I/O
installation manual).
•
the unit.
5.3. Mounting Instructions
For safe mounting, note the following:
• Only install the unit in a frost-free area.
•
the wall.
•
frame anchored to the floor.
• -
for the operator's reach to valves and display.
•
wall using the enclosed screws and rawplugs.
• -
sure it can support the weight of the unit.
•
two screws through designated holes.
• Secure the unit in the top by two screws through
-
ings in section 13.1 and 13.3.
•
any.
5.4. Electrical installation
-
grams and ratings.
5.4.1. Power supply
Connection instruction is mounted on the cables.
The phase order is subordinated.
5.4.2. Earth leakage circuit breaker (ELCB).
•
that includes a variable speed drive connected to 3
phase 400V.
•
• Note that the 30mA used in households can malfunction
5.4.3. Service switch
The unit must always be connected to the main sup-
ply through a separate service switch.
MAxxx SAxxx
Voltage: 3/PE
Vac ± 10%
Vac ±10%
Fre:
Motor load: -
Total load
Nominal current: 1 A
Fuse:
1.5 mm
5.5. I/O Modules
For instructions on installation of additional I/O
modules, refer to the Hybrid 7 I/O module installation
manual.
5.6. Water connection
For technical specifications on water supply, refer to
section 3.5.
•
pipe, the supply line should be rinsed thoroughly
in order to remove coarse impurities and metal
shavings.
110005307
English (EN)
• When installing piping, avoid air traps. Use clamp
connections for all pipe connections to the unit for
easy maintenance and disassembly.
• The connection for water must be made at the
13.4 and 13.5.
• Minimum diameter of the supply pipe must be at
• The unit must be fitted with a closing valve for
14).
• For best performance, install a filter on the inlet to
prevent impurities (refer to image below).
A
To minimize pressure loss in the supply line:
• Avoid long pipe lines.
• Use low pressure resistance ball valves.
• Avoid fittings with high pressure loss.
5.7. Air connection
For technical specifications on air supply, refer to sec-
tion 3.5.
•
pipe system must be carefully rinsed in order to
remove coarse impurities.
•
• -
tings.
>20 sec.
5.8. Supply of product
• It is important to rinse the system with clean water
between product changes and after use for safety
-
tainance.
5.8.1. User pack system
Installing a user pack:
1.
Use a foam nozzle and open the spray gun/valve
Rinsing the system:
1.
containing clean water.
Use a foam nozzle and open the spray gun/valve
3. The system is now ready to be used with a new
product.
5.8.2. Can holder system
Installing a can:
1. Insert the can in the holder.
3. Put the suction hose into the can below the product
level to avoid suction of air into the product hose.
4. Use a foam nozzle and open the spray gun/valve.
5. Ensure the hose is below the product level during
foam or spray operation.
17
English (EN)
Rinsing the system:
1.
containing clean water.
Use a foam nozzle and open the spray gun/valve
3. The system is now ready to be used with a new
product.
5.8.3. Use of Direct Chemical Injection (DI)
• It is possible to use the unit with direct piping
system.
•
provided by the supplier for proper installation.
5.9. Hose connection
• The special hose fitted with spray gun/outlet valve
unit (refer to layout drawing).
• Maximum hose length: 30 m.
•
hoses, which have been tested for resistance.
English (EN)
110009197
6. System preparation
6.1. Start up of new system
To ensure smooth start-up of the new system, follow
these guidelines.
6.2. Bleeding guidelines
6.2.1. Bleeding the pipe system
• Close water and air supply after use.
•
the water pipe.
•
longed shutdowns.
6.2.2. Bleeding the pump (MA only)
•
to the top of the pump.
• Stop the pump.
•
until only water flows.
• Tighten the relief plug.
• Never loosen the relief plug while the pump is in
DETAIL A
A
• The mainstation is now ready for use.
6.3. Adjustments
6.3.1. Instruction and setup
instructions.
up automatic wash programs and area valves.
6.3.2. Adjustment of air
-
When setting the regulator, carefully
wise for pressure decrease.
6.3.3. Adjustment of product - manual block
nozzle located in the suction nipple of the non-return
•
•
-
ance.
This manual suits for next models
8
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