Nilfisk-Advance PEGASUS PZC-M1 Manual

Automatic Pump Station
PZC-M1/PZE-M2/CIP-M3
Directions for use..................... .3 - 18
Betriebsanleitung..................... 19 - 34
Mode d’emploi ....................... 35 - 50
Instrucciones de uso .................. 51 - 71
FR
DE
ES
EN

2

Contents EN
1. Preface ........................................................... 3
2. Connections to Low Pressure System................ 3
2.0 Directions for Mounting................................ 3
2.1 Water Connection ........................................ 3
2.2 Compressed-Air Connection........................ 3
2.3 Connection of Detergents ............................ 3
2.4 Layout Drawing............................................ 4
3. Directions before Operation................................ 7
3.0 Automatic Cleaning...................................... 7
3.1 Function of User Pack System (accessory). 7
4. Manual Cleaning................................................. 8
4.0 Principle of the Injector System, Satellite .... 8
4.0.1 Functional principle of rinsing ............ 8
4.0.2 Functional principle of foaming.......... 8
4.1 Nozzle- and Handle Position ....................... 8
5. Security Devices............................................... 10
6. Regular Control and Service ............................ 10
7. Trouble shooting and Remedy.......................... 11
8. Flow Diagram ................................................... 13
  ............................................ 16
10. Technical Data .................................................. 17
11. Guarantee......................................................... 18
12. Manufacturer ................................................... 18
13. CE - Declaration ............................................... 67
Table des matières FR
1. Préface ......................................................... 35
2. Raccordement au circuit de basse pression..... 35
2.0 Instructions de montage ............................ 35
2.1 Raccordement de l’eau.............................. 35
2.2 Branchement d’air comprimé..................... 35
2.3 Alimentation en produits de nettoyage ...... 35
2.4 Dessin de disposition................................. 36
3. A lire avant l’utilisation ...................................... 39
3.0 Nettoyage automatique.............................. 39
3.1 Fonctionnement du système User Pack
(accessoire) ............................................... 39
4. Nettoyage manuel ............................................ 40
4.0 Principe du système d’injecteur, satellite ... 40
4.0.1 Fonctionnement du rinçage ............. 40
4.0.2 Fonctionnement du moussage ........ 40
4.1 Positions des buses et de la poignée ........ 40
5. Dispositifs de sécurité....................................... 42
6. Révision et entretien réguliers .......................... 42
7. Diagnostic et résolution des pannes................. 43
8. Diagramme de fonctionnement ........................ 45
9. Plaque signalétique .......................................... 48
10. Données techniques......................................... 49
11. Garantie ......................................................... 50
12. Fabricant ......................................................... 50
13. Déclaration CE ................................................ 67
Índice ES
1. Introducción ...................................................... 51
2. Conexiones al sistema de baja presión............ 51
2.0 Instrucciones de montaje........................... 51
2.1 Alimentación de agua ................................ 51
2.2 Alimentación de aire comprimido............... 51
2.3 Alimentación de detergentes ..................... 51
2.4 Diagrama ................................................... 52
3. Instrucciones previas al uso ............................. 55
3.0 Limpieza automática.................................. 55
3.1 Función del sistema User Pack
(accesorio) ................................................. 55
4. Limpieza manual .............................................. 56
4.0 Principio del sistema inyector, Satélite ...... 56
4.0.1 Principio de operación durante el
enjuague.......................................... 56
4.0.2 Principio de operación durante el
espumado........................................ 56
4.1 Posición de la boquilla y del mango .......... 56
5. Dispositivos de seguridad................................. 58
6. Control periódico y mantenimiento ................... 58
7. Localización y reparación de averías ............... 59
  ............................................. 61
 ...................................... 64
10. Datos técnicos .................................................. 65
11. Garantía ......................................................... 66
12. Fabricante ........................................................ 66
13. CE – Declaración de conformidad ................... 67
Inhaltsverzeichnis DE
1. Vorwort ......................................................... 19
2. Anschluss an die Niederdruckanlage ............... 19
2.0 Montage der Anlage................................... 19
2.1 Wasseranschluss....................................... 19
2.2 Druckluftanschluss..................................... 19
2.3 Reinigungsmittelanschluss ........................ 19
2.4 Übersichtszeichnung ................................. 20
3. Anleitung vor Inbetriebnahme........................... 23
3.0 Automatische Reinigung............................ 23
3.1 Kanisterhaltersystem (Zubehör) ................ 23
4. Manuelle Reinigung.......................................... 24
4.0 Prinzip des Kanisterhaltersystems,
Satellit ........................................................ 24
4.0.1 Spülen Prinzip.................................. 24
4.0.2 Schaum Prinzip................................ 24
   󰀨 .................... 24
5. Sicherheitseinrichtungen .................................. 26
6. Regelmäßige Wartungsarbeiten
und Prüfungen .................................................. 26
7. Betriebsstörungen und Abhilfe.......................... 27
8. Strömungsdiagramm ........................................ 29
9. Typenschild....................................................... 32
10. Technische Daten ............................................. 33
11. Garantiebedingungen ....................................... 34
12. Hersteller ......................................................... 34
13. CE - Erklärung .................................................. 67

3

1. Preface

hygiene requirements.
󰀨
use. On operation as laid down in the directions for use you will achieve optimum cleaning and hygiene in your
factory and minimum requirement for maintenance and repair work.
󰀨
a) - foam spreading of detergents
󰀨
2. Connections to the Low Pressure System
2.0 Directions for Mounting
The system must be mounted in
frost-free rooms only.
2.1 Water Connection
a) Prior to connection to the sys-
tem the supply pipe should be
rinsed through carefully in order
to remove coarse impurities
and metal shavings.
b) The water connections for the
pump station are at the top of
the system (B on the layout
drawing on page 4-6).
c) It is important to ensure abun-
dant water - no less than 150 l/
min. per pumping unit. To meet
this requirement the diameter
of the supply pipe should be
minimum 1 1/4" (32 mm) at a
water pressure of 3,5 bar, and
at a water pressure lower than
3,5 bar the water pipe should
be minimum 1 1/2" (38 mm).
d) The system is equipped with a

pump.
e) The pressure loss in the supply
pipe should be kept as low as

- unnecessarily long supply
pipes should be avoided
- low-resistant ball valves
should be used
  
loss should be avoided.
f) On pipe mounting care should
be taken that no air locks are
produced.
g) Max. allowed temperature of

h) Max. allowed pressure of inlet

bar.
2.2 Compressed-Air
Connection
a) Prior to connection to the
system the supply pipe should
be rinsed through carefully with
air in order to remove coarse
impurities and metal shavings.
b) The system should be con-
nected to a compressed-air
󰀨
- an inlet pressure to the low-
pressure system of minimum
5 bar
- a minimum capacity of 500
l/min.
d) The compressed-air pipe
should be connected direct to
the system by a union to facili-
tate dismounting. All systems
are equipped with a closing
valve with 1/4" thread (com-
pressed-air connection for the
pump station) (A on the layout
drawing on page 4-6).
2.3 Connection of Detergents
The supply of detergents are
either supplied from the User Pack
System, which can be delivered as


also be established through piping
systems. (page 7)
CAUTION!
When changing between di󰀨er-
ent products in the User Pack
system, these must be rinsed
thoroughly with clean water.
EN

4

13
24
12
11
10
2
3
4
14
1
22
17
19
5
30
21
3
8
5
6
74
9
0
10
2
1
PZE-M1
1. Air inlet
2. Inlet pipe
3. Can for detergent
4. Outlet water
5. Electrical box
10. Ball valve for water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge for water
17. Solenoid valve, rinse water
19. Solenoid valve, detergent
21. Dosing valve detergent
22. Solenoid valve, air
 
30. Filter/press. gauge/reduction valve, air

5

PZE-M2 657010984213
3
6
14
22
37
25
21
5
17
36
19
13
12
30
24
10
11
2
1
1. Air inlet
2. Inlet pipe
3. Can for detergent
5. Electrical box
6. Outlet manual system
10. Ball valve for water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge for water
17. Solenoid valve, rinse water
19. Solenoid valve, detergent
21. Dosing valve detergent
22. Solenoid valve, air
 
25. Solenoid valve, manual cleaning
30. Filter/press. gauge/reduction valve, air
36. Tilting switch for air
37. Block manual cleaning

6

10786954013238567491021
132412101122561437212230173953618191CIP-M3
1. Air inlet
2. Inlet pipe
5. Electrical box
6. Outlet manual system
10. Ball valve for water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge for water
17. Solenoid valve, rinse water
18. Solenoid valve, disinfectant
19. Solenoid valve, detergent
21. Dosing valve detergent
22. Solenoid valve, air
 
25. Solenoid valve, manual cleaning
30. Filter/press. gauge/reduction valve, air
36. Tilting switch for air
37. Block manual cleaning
39. Dosing valve for disinfectant

7

Fig 1 110002888
Fig 2. 110002887
3. Directions before Operation
3.0 Automatic Cleaning
NOTE! Sanitising is only available
on model CIP-M3.
a) Set a scale value of approx. “4”
on the dosing valve for deter-
gents and/or sanitiser (P and
U (only CIP-M3) on the layout
drawing on page 6). The value
of the scale has got nothing to
do with % of detergent sucked
up during operation. Final
adjustment of the valve should
take place during operation de-
pendent on type of detergent.
b) Start the automatic system
from the control unit by means
of the entered program.
c) Set the air pressure at 5 bar on
the reducing valve for air (Q on
the layout drawing on pages
4-6). Check the air pressure on
the pressure gauge for air (Q
on the layout drawing on pages
4-6).
NOTE! When setting the reduc-
ing valve for air carefully pull up
the knob and turn it right for higher
pressure and left for less pressure.
d) The foam quality is correct
when the foam is a little moist
and small bubbles are created.
Being to wet the foam will slide
󰀨
󰀩
utilisation of the detergent.
 󰀩
caused by
- too low concentration of the
detergent
- too high temperature of the
inlet water
 󰀩
pressure
- detergent not suitable
3.1 Function of User Pack
System (accessory)
Principle of operation
The P3 User Pack is pushed into
the holder under the unit.
The level of P3 Topax product is
indicated on the outside level tube.
CAUTION!
When changing between di󰀨er-
ent products in the P3 User Pack
cans, these have to be rinsed
thoroughly with clean water.
Further, the injector is also to be
rinsed.

8

11089
11089
4. Manual cleaning
4.0 Principle of the injector
system, Satellite
The system consists of a manually
controlled change-over-block with
a built-in injector, dosing valve,
external non-return valve for deter-
gents and air.
The principle is that the operation
handle closes for the rinsing and
forces the water through the injec-
tor. Tilting the tilting switch for air
(T on the layout drawing on pages
5-6) in foam position activates the
air, and the foam is created in the
injector.
4.0.1 Functional principle of
rinsing
During rinsing the operation handle
is positioning so the water passes
directly through the block and out
in the rinsing hose. In this position
the injector for P3-Topax products
will automatically be rinsed with
clean water. When the low-pres-
sure gun is open, the pump station
automatically starts after approx. 5
seconds and thereby rinsing pres-
sure is achieved.
NOTE!
During rinsing the tilting switch
for air must be in rinsing posi-
tion.
4.0.2 Functional principle of
foaming
During foaming the operation
handle is positioning so the water
forced to pass through the injector
in the block. Tilting the tilting switch
for air activates the air. When the
low-pressure gun is open the pump
station starts up automatically after
approx. 5 seconds. The water will
then be led through the injector,
which sucks P3-Topax products
into the mixing chamber where it
is mixed with air and water to the
required solution.
4.1 Nozzles and Handle
Position
Rinse (blue)
The hose is connected to the right
outlet. In most cases the colour of
the nozzle will be blue. Operation
handle is in rinsing position.
Foam (white)
The hose is connected to the right
outlet for foaming. The foaming
nozzle is white and characterised
by a large nozzle opening. Opera-
tion handle is in foaming position.

9


10

5. Security Devices
a) Closing valve for water (C on
layout drawing pages 4-6).
On the inlet pipe there is a
closing valve in the cabinet by
which the water supply to the
pump can be closed.
b) Strainer (D on layout drawing
pages 4-6).
On the inlet pipe of the pump a
strainer is mounted to prevent
impurities from the water and
the pipe work to get into the

injector.
c) Flow switch (E on layout
drawing pages 4-6).
 
switch has been mounted on

activates the pump as soon




disconnects the pump after
the time interval entered into
the control. On the outlet pipe
a non-return valve is mounted


water inlet.
d) Closing valve for air (A on the
layout drawing on pages 4-6)
A manual closing valve for air
is mounted on the air inlet for
closing the air supply.
e) Solenoid valve for air (O on the
layout drawing on pages 4-6).
The air supply for the injector in
the automatic part is opened by
solenoid valve.
f) Pressure gauge for water (K on
layout drawing pages 4-6).
 -
duction valve for air (Q on layout
on pages 4-6).
6. Regular Control and Service
To prevent errors and accidents on use of the equipment the system should at least once a year be checked by
󰀩
knowledge of low-pressure cleaners or similar equipment and who are familiar with the state work security regu-
lations, accident preventing regulations, lines and generally acknowledged technical regulations such as DIN-


Blytækkervej 2
DK-9000 Aalborg
Tel. + 45 72 18 21 00
Fax + 45 72 18 20 99

11

Symptoms
The system does not start
The system does not build up
pressure
Unstable pump pressure
󰀩
No foam creation
The system sucks no
detergent
Possible causes Remedy
Fuse blown Replace fuse
Fuse in control box blown Replace fuse
Motor overload disconnected Search error
No water supply Ensure water supply
Incorrect direction of rotation
of pump Connect the pump correctly
Flow switch defective Call for skilled persons
Pressure gauge defective Replace pressure gauge
󰀩   Ensure water supply
Filter in inlet pipe blocked up 
Detergent unsuited Choose suited detergent
󰀩 Ensure air supply
Too high air pressure in
injector Adjust air supply
Incorrect nozzle mounted Contact ALTO
No air supply Ensure air supply
Filter for detergent blocked up   
Non-return valve blocked up   Clean injector
Dosing valve for detergents
blocked up   Clean valve
7. Shooting and Remedy
Measures at trouble shooting

12

Fault Cause Remedy
The machine does not start Fuse blown
Power supply fault
Fuse in the wiring box of the
machine blown.
Motor overload in the wiring box of
machine disconnected.
Check fuse and replace, if necessary
Power supply to be checked by an
expert.
Check fuse and replace, if necessary.
Before switching on again, check
cause of disconnection.
The machine does not build
up pressure.
The program does not function
correctly.
No water supply.
Direction of rotation of the pump is
not correct.
Check the program.
Please call for assistance by JBT
Open inlet valve of machine.
Change direction of rotation of pump
in accordance with arrow on pump.
Unstable or too low pump
pressure.
󰀩
Strainer on inlet pipe blocked up.
󰀩
1/4" piping.

Unsatisfactory foam quality. Detergent not suitable.
Too low concentration of the
detergent.
Too high temperature of teh inlet
water.
󰀩
pressure.
Change to correct type of detergent.
󰀩
2-4%.
Reduce the temperature of the water.
󰀩
min., 5 bar.
Spreading of foam is not
uniform.
󰀩
Incorrect air pressure on the
system.
Too high air pressure in the injector
(read pressure on pressure gauge.
Incorrect nozzles mounted.
󰀩
min., 5 bar.
Set pressure on 5 bar on the
regulating valve.
Set pressure on 5 bar on the
regulating valve.
Contact JBT for instructions.
No spreading of foam. The program does not function
correctly.
The non-return valve in the injector
is blocked up.
The dosing valve for detergetn is
blocked up.
Check the program. Call for JBT as-
sistance, if necessary.
Clean or replace the valve.
Clean or replace the valve.
No pressure air in the system. Inlet valve for pressure air is not
open.
The solenoid valve for pressure air is
blocked up or defective.
Open inlet valve for pressure air.
Clean or replace the solenoid valve.

13

(button)
Water outlet
Water inlet 10
24
Flow switch
M
16
17
11 12 13 14 15
Chemi.
29
23
30
Foam
21
19 20
22
28
27
Air inlet
32
31
PZC-M1
8. Flow diagram
10. Ball valve, water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge, water
15. Non-return valve, water
16. Non-return valve for aair
17. Solenoid valve, rinse water
19. Solenoid valve, detergent
20. Ejector detergent
21. Dosing valve detergent
22. Solenoid valve, air
23. Non-return valve detergent
 
27. Injector air (foam)
28. Non-return valve, air
29. Filter
30. Filter/pressure gauge/reduction valve, air
31. Non-return valve, air
32. Ball valve, air, with blow out

14

14
20 27
Water outlet/Foam
16
29
23
21
22
24
131110 15
30
28
12
Chemi.
M
Flow switch
17
1925
30
Water inlet
Foam outlet
Manual cleaning
37
35
34
36
Air inlet
32
31
PZE-M2
10. Ball valve, water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge, water
15. Non-return valve, water
16. Non-return valve for aair
17. Solenoid valve, rinse water
19. Solenoid valve, detergent
20. Ejector detergent
21. Dosing valve detergent
22. Solenoid valve, air
23. Non-return valve detergent
 
25. Solenoid valve, manual cleaning
27. Injector air (foam)
28. Non-return valve, air
29. Filter
30. Filter/pressure gauge/reduction valve, air
31. Non-return valve, air
32. Ball valve with drain, air, with blow out
34. Non-return valve, air
35. Non-return valve, detergent
36. Tilting switch, air
37. Block manual cleaning

15

Manual cleaning
Foam outlet
Air inlet
Chemi.
29
37
23
35 30
32
31
30
16
24
Flow switch
M
Water inlet
10 11 12 13 14
34
36
21
25 20 19
22
28
27
15 17
Water outlet/Foam
Chemi.
41
40
1 2
18
39
38
16
CIP-M3
10. Ball valve, water
11. Strainer
12. Flow switch
13. Pump
14. Pressure gauge, water
15. Non-return valve, water
16. Non-return valve for air
17. Solenoid valve, rinse water
18. Solenoid valve, disinfectant
19. Solenoid valve, detergent
20. Ejector detergent
21. Dosing valve detergent
22. Solenoid valve, air
23. Non-return valve detergent
 
25. Solenoid valve, manual cleaning
27. Injector air (foam)
28. Non-return valve, air
29. Filter
30. Filter/pressure gauge/reduction valve, air
31. Non-return valve, air
32. Ball valve with drain, air, with blow out
34. Non-return valve, air
35. Non-return valve, detergent
36. Tilting switch, air
37. Block manual cleaning
38. Ejector disinfectant
39. Dosing valve disinfectant
40. Non-return valve disinfectant
41. Filter

16

Nilfisk Alto, Blytækkervej 2, DK - 9000 Aalborg
Pressure Max Mpa 2,50
Date 20.08.2012
12
4
3
7 8
Art. no. 110001640
BF16-2+ BOOSTER 16V.2
S/N 88910
Weight 190,0
Water Max L/min 540,00
Max Temp 70,00
V 400 Hz 50 Amp
5
6
9
10
9. Identication Plate
1. Producer
2. Serial number
3. Type
4. Date
5. Artikel number
6. Maximum pressure
7. Voltage
8. Frequency
9. Water volume
10. Maximum temperature
17194

17

10. Technical Data
Model PZC-M1/PZE-M2/CIP-M3
Permitted operational pressure
Pump pressure
Max. operational pressure
Variable water volume
Max. pressure of inlet water
Max. temperature of inlet water
Motor capacity
Power consumption
Control voltage
Security of electrical wiring
Electrical cable
Weight
Total dimension H x *W x D
Max. air inlet pressure

16 bar
12 bar + inlet pressure
16 bar
10-100 l/min.
4 bar

50 Hz, 3,0 kW/60 Hz, 3.0 kW


220 V / 50 Hz
115 V / 60 Hz
24 V / 50 Hz
20 A or 16 A slow-acting
4 x 1.5 mm2
85 kg
1060 x 595 x 300 mm
10 bar
3 l/min.

18


Blytækkervej 2
DK-9000 Aalborg
Denmark
 
  
Your dealer guarantees for a period of 12 months from the day of delivery all parts which have demonstrably

guarantee will consist of reimbursement, replacement or repair of the defective or damaged part, at the dealer’s
option. Possible mounting costs and freight charges are always to be carried by the buyer. The defective parts
are always the property of the dealer. Claims that may otherwise be raised for any legal reason will not be
acknowledged. No liability will be accepted for damage occurred indirectly. The purchaser has no right to let any
third party mend any possible defects on our account.
All hoses or rubber parts or synthetic materials, natural wear and tear as well as damage caused by careless
and inappropriate treatment, including transport damage are not covered by the guarantee. Further, the guaran-
tee does not apply if the machine has been subjected to frost. The obligation of guarantee compensation disap-
pears if non-authorised persons make changes or repairs. Claims under the guarantee will only be acknowl-
edged when they are placed immediately after the defect covered by the guarantee has been observed. The
guarantee ceases in case of change of ownership.
-

sold product, regardless of the reason, including manufacturing and material defects. Besides, please see our
normal conditions of sale and delivery.
11. Guarantee
12. Manufacturer

19

PZC
Declaration of Conformity Konformitätserklärung
Déclaration de Conformité Dichiarazione di Conformità
Declaración de Conformidad Declaração de Conformidade
Δήλωση Συμμόρφωσης Overeenkomstigheidsverklaring
Försäkran om överensstämmelse Vaatimustenmukaisuusvakuutus
Overensstemmelseserklæring Deklaracja zgodności
Декларация осоответствии Megfelelőségi nyilatkozat
Izjava o skladnosti Izjava o usklađenosti
Deklaracija o konformitetu Declaraţie de Conformitate
Декларация за съответствие Prohlášení o shodě
Prehlásenie o konformite Uygunluk Bildirgesi
Vastavusdeklaratsioon Atitikties deklaracija
Paziņojums par atbilstību prasībām Свідчення про відповідність вимогам
Nilsk FOOD
Blytækkervej 2
9000 Aalborg
Danmark
13. CE – Declaration

Declaration of Conformity

products PZC, to which this declaration relates, are in conformity with
these Council directives on the approximation of the laws of the EC







Konformitätserklärung

PZC, in Übereinstimmung mit den Richtlinien zur Angleichung der

Automatische hygiegne Station




 
Déclaration de conformité

que les produits PZC, auxquels se réfère cette déclaration, sont
conformes à ces directives du Conseil sur le rapprochement des

Station d’hygiène automatique
PZC-M1, PZE-M2, CIP-M3

Directive 2006/42/CE du 17 mai 2006 relative aux machines


Dichiarazione di conformità

prodotti PZC, ai quali fa riferimento la presente dichiarazione, sono
conformi alle direttive del Consiglio concernenti il riavvicinamento

Igiene Stazione automatica
PZC-M1, PZE-M2, CIP-M3




Declaración de conformidad

responsabilidad que los productos PZC, 
declaración cumplen con las directivas de este Consejo sobre la

Estación automática de higiene
 PZC-M1, PZE-M2, CIP-M3
All



Declaração de Conformidade

os produtos PZC, referidos nesta declaração, se encontram
em conformidade com estas diretivas do Conselho relativas à
aproximação das disposições legislativas dos Estados-Membros da

Estação automática higiene




 