Nilfisk-Advance MultiFoamer Pegasus 120 Manual

MultiFoamer Pegasus
Directions for use
Gebrauchsanweisung

For this unit the following manuals are available:
110005693 Direction for use - MultiFoamer Pegasus
110005692 User guide MultiFoamer
Direction for use and User guide will be enclosed as physical paper manuals.
Die folgende Manuale sind für diese Anlage erhältlich:
110005693 Direction for use - MultiFoamer Pegasus
110005692 User guide MultiFoamer
Direction for use und User guide werden als physische Papierausgaben beigelegt.

Declaration of Conformity
MultiFoamer Pegasus
Declaration of Conformity Konformitätserklärung
Déclaration de Conformité Dichiarazione di Conformità
Declaración de Conformidad Declaração de Conformidade
Δήλωση Συμμόρφωσης Overeenkomstigheidsverklaring
Försäkran om överensstämmelse Vaatimustenmukaisuusvakuutus
Overensstemmelseserklæring Deklaracja zgodności
Декларация осоответствии Megfelelőségi nyilatkozat
Izjava o skladnosti Izjava o usklađenosti
Deklaracija o konformitetu Declaraţie de Conformitate
Декларация за съответствие Prohlášení o shodě
Prehlásenie o konformite Uygunluk Bildirgesi
Vastavusdeklaratsioon Atitikties deklaracija
Paziņojums par atbilstību prasībām Свідчення про відповідність вимогам
Nilfisk FOOD
Blytækkervej 2
9000 Aalborg
Danmark

Declaration of Conformity
We Nilfisk FOOD, declare under our sole responsibility that the
products MultiFoamer Pegasus. To which this declaration relates,
are in conformity with these Council directives on the approximation
of the laws of the EC menber states:
Machinery Directive (2006/42/EC).
- EN 60335-2-79 : 2012
EMC Directive (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Konformitätserklärung
Nilfisk FOOD, als alleinverantwortlich, erklären hiermit, dass:
MultiFoamer Pegasus
in Übereinstimmung mit den Rechtlinien zur Angleichung der
Rechtsvorschriften der Mitgliedstaaten ist:
Maschinendirektive (2006/42/EG).
- EN 60335-2-79 : 2012
EMC Direktive (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Déclaration de conformité
Nous, Nilfisk FOOD, déclarons sous notre seule responsabilité,
que les produits MultiFoamer Pegasus, auxquels se réfère cette
déclaration, sont conformes aux Directives du Conseil concernant le
rapprochement des législations des Etats membres CE relatives aux
normes énoncées ci¬dessous :
Directive Machines (2006/42/CE).
- EN 60335-2-79 : 2012
Directive Compatibilité Electromagnétique CEM (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
EN 61000-3-3 : 2013.
Dichiarazione di conformità
Nilfisk FOOD dichiara sotto la sua esclusiva responsabilità che i
prodotti MultiFoamer Pegasus, ai quali si riferisce questa dichiarazi-
one, sono conformi alle seguenti direttive del Consiglio riguardanti il
riavvicinamento delle legislazioni degli Stati membri CE:
Direttiva Macchine (2006/42/CE).
- EN 60335-2-79 : 2012
Direttiva EMC (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaración de conformidad
Nosotros, Nilfisk FOOD, declaramos bajo nuestra entera respon-
sabilidad que los productos MultiFoamer Pegasus, a los cuales se
refiere esta declaración, están conformes con las Directivas del
Consejo en la aproximación de las leyes de las Estados Miembros
del EM:
Directiva de Maquinaria (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaração de Conformidade
A Nilfisk FOOD declara sob sua única responsabilidade que os pro-
dutos MultiFoamer Pegasus ,aos quais diz respeito esta declaração,
estão em conformidade com as seguintes Directivas do Conselho
sobre a aproximação das legislações dos Estados Membros da CE:
Directiva Máquinas (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/EC)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013
Δήλωση συμμόρφωσης

MultiFoamer Pegasus -
-


- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Verklaring van overeenstemming
Wij, Nilfisk FOOD, verklaren geheel onder eigen verantwoordelijk-
heid dat de producten MultiFoamer Pegasus waarop deze verklaring
betrekking heeft, in overeenstemming zijn met de Richtlijnen van de
Raad in zake de onderlinge aanpassing van de wetgeving van de
EG Lidstaten betreffende:
Machine Richtlijn (2006/42/EG).
- EN 60335-2-79 : 2012
EMC Richtlijn (2014/30/EC).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.

Försäkran om överensstämmelse
Vi, Nilfisk FOOD, försäkrar under ansvar att produkterna MultiFoam-
er Pegasus, som omfattas av denna försäkran, är i överensstämmel-
se med rådets direktiv om inbördes närmande till EU-medlemssta-
ternas lagstiftning, avseende:
Maskindirektivet (2006/42/EG).
- EN 60335-2-79 : 2012
EMC-direktivet (2014/30/EG).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Vaatimustenmukaisuusvakuutus
Me, Nilfisk FOOD, vakuutamme omalla vastuullamme, että tuot-
teet MultiFoamer Pegasus, joita tämä vakuutus koskee, ovat EY:n
jäsenvaltioiden lainsäädännön yhdenmukaistamiseen tähtäävien
Euroopan neuvoston direktiivien vaatimusten mukaisia seuraavasti:

- EN 60335-2-79 : 2012
EMC-direktiivi (2014/30/EY).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Overensstemmelseserklæring
Vi, Nilfisk FOOD, erklærer under ansvar at produkterne MultiFoamer
Pegasus som denne erklæring omhandler, er i overensstemmelse
med disse af Rådets direktiver om indbyrdes tilnærmelse til EF-
medlemsstaternes lovgivning:
Maskindirektivet (2006/42/EF).
- EN 60335-2-79 : 2012
EMC-direktivet (2014/30/EF).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Deklaracja zgodności

nasze wyroby v Pegasus
-

Dyrektywa Maszynowa (2006/42/WE).
- EN 60335-2-79 : 2012
Dyrektywa EMC (2014/30/WE).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Декларация соответствия
-
MultiFoamer Pegasus-

-


- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Megfelelőségi nyilatkozat

proizvod MultiFoamer Pegasus, na koji se ova izjava odnosi, u



- EN 60335-2-79 : 2012
Direktiva za elektromagnetsku kompatibilnost (2014/30/EZ).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Izjava o skladnosti
V Nilfisk FOODu s polno odgovornostjo izjavljamo, da so naši
izdelki MultiFoamer Pegasus na katere se ta izjava nanaša, v skladu


Direktiva o strojih (2006/42/ES).
- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Izjava o usklađenosti

proizvod MultiFoamer Pegasus, na koji se ova izjava odnosi, u skla-

EU:
Direktiva za strojeve (2006/42/EZ).
- EN 60335-2-79 : 2012
Direktiva za elektromagnetsku kompatibilnost (2014/30/EZ).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.

Deklaracija o konformitetu

proizvod MultiFoamer Pegasus na koji se ova izjava odnosi, u skladu

Direktiva za mašine (2006/42/EC).
- EN 60335-2-79 : 2012
EMC direktiva (2014/30/EC).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Declaraţie de conformitate

MultiFoamer Pegasus 

legilor Statelor Membre CE:
Directiva Utilaje (2006/42/CE).
- EN 60335-2-79 : 2012
Directiva EMC (2014/30/CE)
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Декларация за съответствие

MultiFoamer Pegasus-




- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Prohlášení o shodě

výrobky MultiFoamer Pegasus



- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Prehlásenie o zhode
My firma Nilfisk FOOD prehlasujeme na svoju plnú zodpovednost’,
MultiFoamer Pegasus, na ktoré sa toto prehlásenie


oblastiach:
Smernica pre strojové zariadenie (2006/42/ES).
- EN 60335-2-79 : 2012
Smernica pre elektromagnetickú kompatibilitu (2014/30/EC).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Uygunluk Beyanı
MultiFoamer
Pegasus-



- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Vastavusdeklaratsioon
Meie, Nilfisk FOOD, deklareerime enda ainuvastutusel, et too-
ted MultiFoamer Pegasus, mille kohta käesolev juhend käib, on
vastavuses EÜ Nõukogu direktiividega EMÜ liikmesriikide seaduste
ühitamise kohta, mis käsitlevad:
Masinate ohutus (2006/42/EÜ).
- EN 60335-2-79 : 2012
Elektromagnetiline ühilduvus (EMC direktiiv) (2014/30/EC).
- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Atitikties deklaracija

MultiFoamer Pegasus,




- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.

Atbilstības deklarācija

produkti MultiFoamer Pegasus



- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
UA
Свідчення про відповідність
вимогам
-
MultiFoamer Pegasus-



- EN 60335-2-79 : 2012

- EN 55014-1 : 2007
- EN 55014-2 : 2015
- EN 61000-3-2 : 2014
- EN 61000-3-3 : 2013.
Technical file responsible:
Flemming Asp
Nilfisk FOOD

9000 Aalborg, Denmark
Signature:
Flemming Asp
R & D Manager
Aalborg d. 01-07-2018

1. Contents................................................................................................... 9
2. Symbols used in this document ........................................................................ 10
3. General information...................................................................................... 11
  ................................................................................. 12
3.2. Supplier ........................................................................................... 12
3.3. Specifications...................................................................................... 13
4. Overview and use ........................................................................................ 14
5. System safety ............................................................................................ 14
5.1. Closing valve for water supply. ...................................................................... 14
5.2. Closing valve for air supply ......................................................................... 14
5.3. Noise ............................................................................................. 15
5.4. Vibrations ......................................................................................... 15
5.5. Anticipated failures................................................................................. 15
5.6. Rest Risk.......................................................................................... 15
6. Installation................................................................................................ 15
6.1. Directions for mounting ............................................................................. 15
6.2. Transportation ..................................................................................... 15
6.3. Electrical installation ............................................................................... 16
6.3.1. Power supply ................................................................................ 16
  16
6.3.3. Service switch ............................................................................... 16
6.4. Safety relay........................................................................................ 16
6.5. Water connection .................................................................................. 16
6.6. Air connection ..................................................................................... 16
6.7. Supply of detergent ................................................................................ 17
6.8. Hose connection ................................................................................... 17
7. System preparation ...................................................................................... 17
7.1. Start up of new system ............................................................................. 17
7.1.1. Start......................................................................................... 18
7.1.2. Stop......................................................................................... 18
7.1.3. Adjustment of air ............................................................................. 18
7.1.4. Adjustment of product - manual block .......................................................... 18
7.1.5. Adjustment of product - automatic block........................................................ 18
8. Operation ................................................................................................. 19
8.1. Start/Stop (change, rinse, foam, des) ................................................................ 19
8.2. Long stops ........................................................................................ 19
8.3. Regular maintenance .............................................................................. 19
9. Maintenance, trouble shooting, service ................................................................ 20
  ................................................................ 20
9.2. Components ...................................................................................... 20
9.2.1. Pump/motor ................................................................................. 20
9.2.2. Flow switch ................................................................................. 20
9.2.3. Product solenoid valve ....................................................................... 20
9.3. Preventive maintenance ............................................................................ 21
9.4. Rinsing the chemical supply/injector system ......................................................... 21
9.5. Change of injector ................................................................................. 21
9.6. Deliming .......................................................................................... 21
9.6.1. Manual block................................................................................. 21
9.6.2. Automatic block .............................................................................. 22
9.7. Coupling .......................................................................................... 22
  ......................................................................... 22
9.9. Trouble shooting and remedy ....................................................................... 23
9.10. Service address ................................................................................... 23
10. Tools ...................................................................................................... 24
11. End of use ................................................................................................ 25
11.1. Dismounting ...................................................................................... 25
11.2. Disposal........................................................................................... 25
1. Contents
Spare part list ....................................................................................................................................................................45

10
English (EN)
2. Symbols used in this document
Read before use
Wear glasses when using the unit.
Wear gloves and suitable clothing when using the unit.
Note:
A potentially damaging situation.
Possible consequences: The product or something in its
vicinity could be damaged. Prevention.
Caution:
A dangerous situation.'Possible consequences: light or minor
injuries. Can also be used to warn against damage to prop-
erty or other goods prevention.
Warning:
A Potentially dangerous situation.
Possible consequences: Death or severe injury.
Danger:
A dangerous situation.
Possible consequences: Death or severe injury.
Danger:
Risc of electric shock!
Possible consequences: Death or severe injury.
Danger:
Warning! Sharp edges – watch your fingers.
Hot Surfaces
Risc of burns!
Possible consequences: Severe injuries.
Power
The device may be powered for up to 180 seconds after the
main power supply has been disconnected.

11
English (EN)
3. General information
Nilfisk FOOD congratulates you on your new low-pressure
foam and sanitising cleaning equipment.
The equipment provides the latest standard of technology in
low pressure cleaning equipment in your factory.
The equipment can be used for rinsing, foaming and applica-
tion of disinfectants.
-
tions for use prior to installation, start up and use of the
equipment.
Manual series
For this unit the following manuals are available :
110005693 Direction for use – MultiFoamer Pegasus
110005692 User guide - MultiFoamer Pegasus
Direction for use and User guide will be enclosed
as physical paper manuals.

12
Nilsk FOOD, Blytækkervej 2, DK - 9000 Aalborg
Pressure Max 1,50 MPa
Date 19.01.2017
12
4
3
7 8
Art. no. 110004321
Hybrid7 Foamatic- MA
S/N 88910
Weight 96 kg
Water Max 200 L/min
Max Temp 70,00 °C
400 V 50 Hz 14,2 Amp
5
6
9
10
11 12
English (EN)
3.1. Identication plate
1. Producer
2. Serial no
3. Type
4. Date of production
5. Article no
6. Maximum pressure
7. Supply voltage
8. Frequency
9. Maximum water consumption
10. Maximum temperature
11. Current
12. Weight
3.2. Supplier
Nilfisk FOOD


Tel.: [phone]
CVR no. 6257 2213
www.nilfiskfood.com

13
English (EN)
3.3. Specications
Water Unit MultiFoamer 120 MultiFoamer 240
Max.outlet pressure. MPa (bar) 1,5 (15) 1,5 (15)*
Comsumption during rinsing (manual) L/min. 30 30
Consumption during foaming (manual) L/min 8 8
Consumption during rinsing max. (automatic) L/min 120 240
Consumption during foaming (automatic) L/min 16 16
Min. supply pressure MPa (bar) 0,2 (2) 0,2 (2)
Max. supply pressure MPa (bar) 0,8 (8) 0,8 (8)
Min. water supply L/min 135 250
Max water temperature C° 70 70
Pipe dimension inlet Ø mm 38 38
Pipe dimension outlet Ø mm 38 38
Clamp connection type/size Type/mm DS-SMS/ø50,4 DS-SMS/ø50,4
Compressed air
Min/max. air pressure MPa (bar) 0,5-1,0 (5-8) 0,5-1,0 (5-8)
Compressed air consumption NL/min 300 300
Pipe dimension inlet Ø mm 6 6
Electricity
Supply voltage V3/PE 380-480V 3/PE 400Vac
± 10%
Frequency Hz 50/60Hz 50/60Hz
Motor load (kW) kW 3.0 5.5
Nominal current A6.3 14.2
Fuse A 10 20
 A 1 slow blow 1 slow blow
L1, L2, L3, PE mm2 2.5 2.5
General
   
Dimensions HxWxD mm 785x550x375 785x500x375
Weight kg 85 90
 55 55


14
110005288
110005285
Open
Closed
Open
Closed
English (EN)
5.2. Closing valve for air supply
With this valve the unit can be isolated from the air
supply. Two non-return valves for air are built in the
unit to prevent backflow of air.
4. Overview and use
FreezerFoamer is a complete hygiene and pumping
station that supplies pressurised water to both its
integrated hygiene points (optional) and to several
connected cleaning areas. Therefore the mainstation
must be supplied with:
water in sufficient quantity, power, compressed air,
detergent(s), disinfectant.
The station is then ready for hygiene duties.
The mainstation is fittted with a frequency controlled
pump (only 240 model), which ensures a constant
working pressure independent of usage pattern.
Warning: Do not use the water from
the system for applications other than
cleaning.
Consumptions:
The unit is approved for the use of detergents and
disinfectants.
Warning: Do not change the settings
made or recommended by the supplier
of the detergents!
Detergents are supplied via a User Pack system or
from separate standard cans. Supply is also possible
via piping systems.

this instruction thoroughly. Always make sure to
follow personal safety procedures for chemicals in
connection with refilling procedures (product change),
maintenance and repair. See also product label and
Material Safety Data Sheet (MSDS).
Safety instructions
Only professional service personel are allowed to
carry out service and repairs on the unit.
Only instructed personel are allowed to operate the
unit.
5. System safety

1. Close the water supply
2. Close the air supply
3. Turn of power supply
5.1. Closing valve for water supply.
With this valve the unit can be isolated from the water
supply. Further, a non-return valve is built in the unit
to prevent backflow of water.
The air pressure regulation/gauge only
works when the supply valve is open.
Wear glasses when using the unit.
Wear gloves and suitable clothing
when using the unit.
Warning:
The spray jets can be dangerous if
subjected to misuse. The jets must not
be directed at persons, live electrical
equipment or the unit itself.
Warning:
Do not use the unit within range of
persons unless they wear protective
clothing.

15
English (EN)
5.3. Noise

5.4. Vibrations

5.5. Anticipated failures

• The unit must never be used without the front
cover being mounted.
• The air closing valve on /in connection with the
unit must always be closed when not in use.
• Air tube and fitting should be examined regular-
ly and exchanged in case of visible damages.

• The unit must never be used without the cover
beeing mounted.
• Air and water closing valve on/in connection
with the unit must always be closed when the
unit is not in use.
• After use of the unit all chemical non-return
valves must be thorougly rinsed with clean
water. Follow instructions in paragraph 9.4.
• Non-return valves for air and water should be
examined minimum once a year by authorised
personel for defects.
Repair of unit:
• Do not attempt to repair a defect unit by your-
self. Always contact an authorised service
company.
• 
avoid unintended use - see paragraph below
regarding "Rest risk - Use of the unit”
• For safety reasons only use approved and
original spare parts.
5.6. Rest Risk
Use of unit:
• Never use the unit without prior instructions in
use of the unit and its safety instructions. The
instruction must be prepared by an educated/
instructed personel.
• Never use the unit without having read the
enclosed guide and safety instructions.
• Always close water and air supply after use.
Damaged unit:
• Never use the unit if leakages (air, water or
chemical) are observed.
• Never use the unit if it is not possible to operate
the closing valves and/or if it is not possible to
select required operation.
• Never use the unit if it has been dislodged for
its original place of mounting.
6. Installation
For safety reasons it is important to read all of the
enclosed information before installation of this equip-

purchase must always be considered in connection
with the installation and mounting of this equipment,

matters of dispute please contact your dealer.
The pipeline must be rinsed throroughly
before the system is connected.
Remove cover before the unit is mount-
ed on the wall.
6.1. Directions for mounting
• The unit should be mounted in
frost-free rooms only.
• The unit can be mounted on a
wall or on a separate frame which
may be installed in production
areas and anchored to the floor.
• For mounting on walls, please
note the following:
The wall for mounting should be
either a stable brick wall or a wall
made of concrete.
• 
on is made of bricks or concrete,
the enclosed screws and rawl
plugs are usable to mount the
delivered bracket, otherwise you
have to make sure that the carry-
ing capacity of the wall is suffi-
cient.
• The wall bracket should be mount-
ed on the wall according to the
above description and the station
is hung on to the bracket.
• When mounted on the bracket
secure the unit in the top by two
screws through the designated
holes. The hose and User Pack
holders should be mounted after-
wards. (See installation drawing)
6.2. Transportation
For secure transportation of the unit, we recommend
always to ensure, that the unit can not slide or tip.
The unit might have to be secured with straps.
Transportation of the unit only in horisontal position:
The unit must not be placed on the front where you
find the operation panel. Neither can it be placed
on top or bottom where connections and outlets are
mounted.

16
English (EN)

or below 0°C (32°F), you must always make sure that

not the case, you may damage the unit.
6.3. Electrical installation
6.3.1.Power supply
Connection instruction is mounted on the cables.
The phase order is subordinated.
6.3.2.Earth leakage circuit breaker (ELCB).

known as a residual current device (RCD) or a residual
-
rates a variable speed drive connected to 3 phase 400 V.

(30 mA used in house hold will malfunction due to earth
leakage).
6.3.3.Service switch
The unit must always be connected to the main sup-
ply through a separate service switch.

local legistration.
110002820
6.5. Water connection
• 
the water supply pipe, the supply
line should be rinsed carefully in
order to remove coarse impuri-
ties and metal shavings.
• The connection for water must
be made at the top of the unit.
(see layout drawing).
• Minimum diameter of the supply
pipe must be at least Ø38 exter-
nal (ø35mm internal).
• The unit must be fitted with a
closing valve for water on the
inlet (see drawing 110005285 on
page 14).
• The pressure loss in the supply
line must be held as low as pos-
sible by
- avoiding long supply pipes
- mounting low pressure resistance
ball valves and
- avoiding fittings with high pressure
loss.
• When installing the piping, take
care to avoid air traps.
• All pipe connections to the unit
must be clamp connections en-
suring simple maintenance and
dismantling of the station.
Max. allowed temperature of supply water: 70°C
Max. allowed pressure of supply water: 2-8 bar
For an optimum functioning of the injec-
tor system, we recommend installing a
filter on the inlet to avoid impurities.
110005283
Water inlet
A
6.6. Air connection

supply, the pipe system must be care-
fully rinsed in order to remove coarse
impurities.
120 240
Voltage: 3/PE 380-480V 3/PE 400 Vac ±
10%
Frequenz: 50/60Hz 50/60 Hz
Motor load: 3,0kW 5.5 kW
Nominal current: 6,3 A 14.2 A
Fuse: 10 A 20 A
L1, L2, L3, PE 2.5 mm22.5 mm2
Only model 240:
87 Hz
V2
U2
W2
W1
V1
U1
Motor connection (delta).
Connected as above.
L1
L2
L3
PE
L1 L2 L3
Mains.
3/PE 400-480 V +/-
10%50 Hz +/- 2Hz
Note: Phase sequence unimportant.
Earth leakage current > 30 mA
Pulse-current or universal-current
sensitive earth leakage circuit
breaker
Connecting cable.
Green/Yellow
Observe the following when using E.l.c.b:
• Installation of E.l.c.b only between supplying mains and controller.
• The E.l.c.b can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)
- connecting several controllers to the mains at the same time
-
6.4. Safety relay
The mainstation is equipped with a safety relay (only
240 model). The relay breaks the main supply to the
motor inverter when activated. Please see enclosed
electrical schematic for connection terminals.
Model 120: Ensure correct pump rotation direction.


17
110005307
>20 sec.
English (EN)
• The unit requires an air supply boosting
- an inlet pressure of minimum 6 bar
- a minimum capacity of 200 l/min.
• The air supply pipe is connected directly with

an inlet valve with 1/4” thread is fitted (layout
drawings).
Mainstation with user pack system
See drawing no 110005307.
• Place the specially designed user pack in the
automatic holder.
• 
the cleaning process, rinse the product inlet
line with clean water as follows:
Replace the User Pack containing product by one
with clean water; place the foam nozzle and open the
spray gun/outlet valve. The product inlet line is now
rinsed with clean water before use of another product.
6.7. Supply of detergent
Mainstation without user pack system.
See drawing no 110003498
• Place the can with detergent in the can holder
• Check the suction filter for impurities.
• Put the suction hose into the can below product
level and avoid suction of air.
• After pre-rinsing, check again that the hose is
sufficiently below product level and avoid suc-
tion of air during foam or spray operation.
• After use of and when changing product as well
as after use of the unit, remove the hose from
the can and rinse the product inlet line and
injector with clean water.
110003498
6.8. Hose connection
• The special hose fitted with spray gun/outlet
valve is connected to the outlet quick coupling
of the unit (layout drawing).
• Maximum hose length: 30 m.
• 
hoses, which have been tested for resistance.
7. System preparation
7.1. Start up of new system


and bled.
Bleeding the pipe system
1. Turn on the water supply to rinse and bleed the

tap furthest away until no air or dirt comes out.
Then rinse and bleed the next tap and continue
until the tap closest to you has been rinsed and
bled.
Bleeding the pump
1. Loosen the relief plug (A) (drawing 0627131)
1-2 revolutions until water and air begin to flow out.
Never loosen the relief plug while the pump
is running as this may damage the packing.
Tighten the relief plug again.
2. Start the pump so that all remaining air pockets
are forced up to the top of the pump.
3. Stop the pump
4. Loosen the relief plug 1-2 revolutions again and
bleed the system until only water flows out.
5. Tighten the relief plug once more.
DETAIL A
A
0627131
110005290

18
English (EN)
7.1.4. Adjustment of product - manual block
Adjust product for the manual block by using a limiting
nozzle located in the suction nipple of the non-return
valve (refer to image 110009231).
• Remove the unit cover.
• Replace the nozzle with a smaller or larger one to
adjust concentration. Refer to the below table for
guidance.
A
→
Nozzle colour Concentration by

mm 
Light blue 0.64% 0.3 0.012
Turquios 1.07% 0,4 0.016
Yellow 1.79% 0.5 0.020
Orange 2.36% 0.6 0.024
Green 3.15% 0.7 0.028
 4.26% 0.8 0.032
 5.05 % 0.9 0.036
 6,12% 1.1 0.044
White 7.00% 1.3 0.052
Red 7.35% 1.5 0.060
7.1.5. Adjustment of product - automatic block
Adjust product for the automatic block by using a limiting
nozzle located in the suction nipple of the solenoid valve
(image 110009221).
• Remove the unit cover.
• Replace the nozzle with a smaller or larger one to
adjust concentration. Refer to the table for guidance.
110005290
The mainstation is now ready for operation.
7.1.1. Start
1. Make sure that the water and air supply to the

of central chemical supply this must be activated
too.
7.1.2. Stop
1. Stop program if running.
2. Close the water supply (see drawing 110005285-
page 14).
3. Close the air supply (see drawing 110005288-
page 14).
4. Deactivate chemical supply by pulling up the
suction hose or removing the User Pack.
Due to the following it is very important
to close water, air and chemical supply
when the unit is not in use.
• 
unit is not in use - air might seep
into the water pipe - which means
that the system has to be bled
again.
7.1.3. Adjustment of air
Remove the cover from the unit.
Adjust the air pressure on the reduction valve until an
appropriate foam quality is reached.
When setting the regulator, carefully
pull up the knob and turn it clockwise
for pressure increase and counter clock
wise for pressure decrease.
110009231
110009221

19
English (EN)
8. Operation
Wear glasses when using the unit.
Wear gloves and suitable clothing
when using the unit.
WARNING
This machine has been designed for
use with the cleaning agents supplied
or recommended by the supplier
8.1. Start/Stop (change, rinse, foam, des)
Start mainstation
1. Check that water- and air supplies for the system
are open.
2. Make sure that the water and air supply to the
unit is open. For air see drawing 110005288-

must be activated too.
Stop mainstation
3. Turn off the water supply
4. Close the air supply
5. Deactivate chemical supply by pulling up the suc-
tion hose or removing the User Pack.

air when the unit is left after use .


system may have to be bled again.

again after it has been closed for a longer period of
time (holidays, and the like)
CAUTION
The chemical supply must always be
rinsed thoroughly after use.
The following procedure will clean the chemical sup-
ply for detergents and/or remains of disinfectants:
1. Remove User Pack or standard can.
2. Hold the rinsing bottle with clean water tightly
against the suction opening (with User Pack).
Alternatively, you can place a User Pack with
clean water in the holder or – without User Pack
– place the hose in a bucket of clean water.
3. Activate the hose handle until clean water comes
out of the nozzle (approx. 30 seconds).
8.2. Long stops

months) and the pump is emptied of water, it is rec-
ommended that the pump be secured as follows:
1. Remove the coupling safety guard.
2. Spray a couple of drops of silicone oil onto the axle
between the top section and the coupling.
Carefully follow the instructions given in the manual
provided by the pump supplier. Never store or install
the equipment where the ambient temperature gets at
or below the freezing point.
8.3. Regular maintenance
Quick coupling; it is recommended to lubricate all
coupling parts regularly, approx. once a month) by
waterproof grease to prevent leaks and damage of
o-rings.
1. 
replaced.
2. Depending on usage, maintenance should be
undertaken by an authorised service engineer at
least once a year in order to prevent defects and
failure of operation. Authorised engineers are
persons who due to their skills and experience
have sufficient knowledge of Hygiene Systems
and are confident with the state work safety regu-
lations, accident preventing regulations, lines and
generally acknowledged technical regulations

your safety, this cleaning unit has been manufac-
tured according to all relevant regulations valid
in the EU and therefore it has been supplied with
the CE-marking. For further information, please
refer to the service department.
3. When the cleaning process has been completed
or chemicals have been changed, it is important
to rinse the suction and injector system in the
following way:
• Replace the can with a can containing clean
water.
• Put the suction hose into the water can.
• Connect the foam nozzle.
• Open the spray gun/outlet valve and keep it
open until the injector has been rinsed through
(approx. 30 seconds).
Remove the suction hose from the water can.
4. 
pharagraph 9.6

20
English (EN)
9. Maintenance, trouble shooting,
service
Service may only be carried out by authorized and

CAUTION
The system must only be serviced when
there is no voltage or pressure on the sys-
tem.
1. Turn off the main switch.
2. Open a water outlet to depressurise the system.
CAUTION
The system might be hot.
󰀩
Wear glasses.
Wear gloves and be aware of
chemicals.
WARNING
To ensure machine safety, use only original
and apporved spare parts.
9.1. Installation instruction for ow switch
There is a dot on one of the nut surfaces on the
sensor. This is used to position the contact point of
the sensor in relation to the direction of flow of the
medium.
110000973
This marking must be located within an angle of +/-
30° parallel to the direction of flow, as shown in the
example.
110002490
Flow
30°
30°
Mark
Diagram of sensor fitted in a pipe.
110002491
30°
30°
Loctite 577 is used at the factory to seal the thread,
but packing yarn/packing tape can also be used.
9.2. Components
9.2.1. Pump/motor
Pump/motor are maintenance free.
9.2.2. Flow switch
Maintenance free.

1. Stop the system.
2. Remove the cover.
3. Turn the “rinse/foam” handle to foam position.
4. Activate the spray handle on the outlet hose so
water
runs out.

(the wire must follow the follow direction).
6. Turn the brass screw at the bottom of the hole until
a
green diode lights up.
7.Close the spray handle again and check that the red
diode lights up.
8. Mount the cover.
9.2.3. Product solenoid valve
Maintance free.

replace chemical supply hoses.