Nilfisk-Advance MA2iM Manual
Hybrid 7 Foamatic
MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M, SA2iM,
SA3iM, SA2i, SA3i.
Directions for use (original)
Available manuals for this unit:
110009193 Direction for use - Hybrid 7 Foamatic MA/SA
110009194 Userguide - Hybrid 7 Foamatic MA/SA
110009195 Software manual - Hybrid 7 Foamatic MA/SA
110009305 Installation manual Hybrid 7 Foamatic I/O Extension module (Accessory)
Where to nd them :
Direction for use and Userguide will be enclosed as physical paper manuals with the unit.
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always have the latest updated version. (It is not supplied with unit in paper form).
Installation manual Hybrid 7 Foamatic I/O Extension module will be enclosed as physical paper manu-
als with the extension module purchased as an accessory.
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Declaration of Conformity
Declaration of Conformity .RQIRUPLWlWVHUNOlUXQJ
Déclaration de Conformité Dichiarazione di Conformità
Declaración de Conformidad Declaração de Conformidade
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9000 Aalborg
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Declaration of Conformity
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products MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, to which this declaration relates, are in
conformity with these Council directives on the approximation of the
laws of the EC menber states:
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Konformitätserklärung
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3URGXNWHMA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i,DXIGLHVLFKGLHVH(UNOlUXQJEH]LHKW
LP(LQNODQJPLWGLHVHQ5LFKWOLQLHQGHV5DWHV]XU$QJOHLFKXQJGHU
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Déclaration de conformité
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que les produits MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M,
MA3M, SA2iM, SA3iM, SA2i, SA3i, auxquels se réfère cette dé-
claration, sont conformes aux Directives du Conseil concernant le
rapprochement des législations des Etats membres CE relatives aux
normes énoncées ci¬dessous :
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Directive Compatibilité Electromagnétique CEM ((8 )
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Dichiarazione di conformità
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prodotti MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, ai quali si riferisce questa dichiarazi-
one, sono conformi alle seguenti direttive del Consiglio riguardanti il
riavvicinamento delle legislazioni degli Stati membri CE:
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Direttiva EMC ((8
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Declaración de conformidad
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bilidad que los productos MA2iM, MA3iM, MA2i, MA3i, MA2, MA3,
MA2M, MA3M, SA2iM, SA3iM, SA2i, SA3i, a los cuales se refiere
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en la aproximación de las leyes de las Estados Miembros del EM:
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Directiva EMC ((8 )
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Declaração de Conformidade
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produtos MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, aos quais diz respeito esta declaração,
estão em conformidade com as seguintes Directivas do Conselho
sobre a aproximação das legislações dos Estados Membros da CE:
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Directiva EMC ((8 )
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Δήλωση συμμόρφωσης
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Verklaring van overeenstemming
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heid dat de producten MA2iM, MA3iM, MA2i, MA3i, MA2, MA3,
MA2M, MA3M, SA2iM, SA3iM, SA2i, SA3i, ZDDURSGH]HYHUNODULQJ
EHWUHNNLQJKHHIWLQRYHUHHQVWHPPLQJ]LMQPHWGH5LFKWOLMQHQYDQGH
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SA2i, SA3i, VRPRPIDWWDVDYGHQQDI|UVlNUDQlUL|YHUHQVVWlPPHO-
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ternas lagstiftning, avseende:
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Vaatimustenmukaisuusvakuutus
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MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M, SA2iM,
SA3iM, SA2i, SA3i, MRLWDWlPlYDNXXWXVNRVNHHRYDW(<QMlVHQYDO-
WLRLGHQODLQVllGlQQ|Q\KGHQPXNDLVWDPLVHHQWlKWllYLHQ(XURRSDQ
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Overensstemmelseserklæring
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SA2i, SA3i, VRPGHQQHHUNOULQJRPKDQGOHUHULRYHUHQVVWHP-
PHOVHPHGGLVVHDI5nGHWVGLUHNWLYHURPLQGE\UGHVWLOQUPHOVHWLO
EF-medlemsstaternes lovgivning:
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Deklaracja zgodności
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nasze wyroby MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M,
MA3M, SA2iM, SA3iM, SA2i, SA3i, NWyU\FKGHNODUDFMDQLQLHMV]D
GRW\F]\V]JRGQH]QDVWSXMF\PLZ\W\F]Q\PL5DG\GVXMHGQROL-
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Декларация соответствия
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MA3M, SA2iM, SA3iM, SA2i, SA3i, ddhlhjufhlghkblkygZklhy -
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Megfelelőségi nyilatkozat
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proizvod MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, QDNRMLVHRYDL]MDYDRGQRVLXVNODGXV
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Izjava o skladnosti
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SA2iM, SA3iM, SA2i, SA3i, QDNDWHUHVHWDL]MDYDQDQDªDYVNODGX
]QDVOHGQMLPLGLUHNWLYDPL6YHWDRSULEOLHYDQMX]DNRQRGDMH]D
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Izjava o usklađenosti
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proizvod MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, QDNRMLVHRYDL]MDYDRGQRVLXVNODGXV
GLUHNWLYDPDRYRJ9LMHDRXVNODLYDQMX]DNRQDGUDYDODQLFD(8
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Deklaracija o konformitetu
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proizvod MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M,
SA2iM, SA3iM, SA2i, SA3i, QDNRMLVHRYDL]MDYDRGQRVLXVNODGXVD
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Declaraţie de conformitate
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MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M, SA2iM,
SA3iM, SA2i, SA3i, ODFDUHVHUHIHUDFHDVWGHFODUD LHVXQWvQ
FRQIRUPLWDWHFXDFHVWH’LUHFWLYHGH&RQVLOLXDVXSUDDUPRQL]ULL
legilor Statelor Membre CE:
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Декларация за съответствие
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q_ijh^mdlbl_ MA2iM, MA3iM, MA2i, MA3i, MA2, MA3, MA2M,
MA3M, SA2iM, SA3iM, SA2i, SA3i, aZdhblhk_hlgZkygZklhysZ -
lZ^_deZjZpbyhl]h\ZjylgZke_^gbl_mdZaZgbygZKt\_lZaZ
m_^gZd\y\Zg_gZijZ\gbl_jZaihj_^[bgZ^tj‘Z\bl_qe_gdb
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Prohlášení o shodě
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SA2iM, SA3iM, SA2i, SA3i, QDQVHWRWRSURKOiªHQtY]WDKXMH
MVRXYVRXODGXVXVWDQRYHQtPLVPUQLFH5DG\SURVEOtHQtSUiYQtFK
SHGSLV$OHQVNŒFKVWiW$(YURSVNpKRVSROHHQVWYtYREODVWHFK
6PUQLFHSURVWURMQt]Dt]HQt(6
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Prehlásenie o zhode
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SA2iM, SA3iM, SA2i, SA3i, QDNWRUpVDWRWRSUHKOiVHQLHY]W¶DKXMH
V~YV~ODGHVXVWDQRYHQtPVPHUQLFH5DG\SUH]EOtHQLHSUiYQ\FK
SUHGSLVRYOHQVNŒFKªWiWRY(XUySVNHKRVSRORHQVWYDYREODVWLDFK
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Uygunluk Beyanı
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MA2i, MA3i, MA2, MA3, MA2M, MA3M, SA2iM, SA3iM, SA2i, SA3i,
UQOHUQQ$%h\HVhONHOHUQNDQXQODUQEUEUQH\DNODœWUPD
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Vastavusdeklaratsioon
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MA3iM, MA2i, MA3i, MA2, MA3, MA2M, MA3M, SA2iM, SA3iM,
SA2i, SA3i, PLOOHNRKWDNlHVROHYMXKHQGNlLERQYDVWDYXVHV(h1}XNRJX
GLUHNWLLYLGHJD(0hOLLNPHVULLNLGHVHDGXVWHKLWDPLVHNRKWDPLVNlVLWOHYDG
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Atitikties deklaracija
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MA3i, MA2, MA3, MA2M, MA3M, SA2iM, SA3iM, SA2i, SA3i,
gZydihrbjx}lvky^ZgZ^_deZjZpy\^ih\^ZxlvlZdbf
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Atbilstības deklarācija
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SA2iM, SA3iM, SA2i, SA3i,X]NXULHPDWWLHFDVªLVSD]L…RMXPV
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Свідчення про відповідність
вимогам
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gklvaZl_shijh^mdlb MA2iM, MA3iM, MA2i, MA3i, MA2, MA3,
MA2M, MA3M, SA2iM, SA3iM, SA2i, SA3i,gZydihrbjx}lvky
^ZgZ^_deZjZpy\^ih\^ZxlvlZdbfj_dhf_g^ZpyfJZ^ba
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Technical file responsible:
Flemming Asp
Nilfisk FOOD
Blytækkervej 2
9000 Aalborg, Denmark
Signature:
Flemming Asp
5’0DQDJHU
$DOERUJG
1. Contents ............................................................................................... 9
2. Document symbols ................................................................................... 9
3. General information.................................................................................. 10
3.1. MA............................................................................................ 10
6$ ............................................................................................ 10
3.3. Identification plate.............................................................................. 11
3.4. Supplier....................................................................................... 11
3.5. Specifications..................................................................................
4. Safety ................................................................................................. 13
4.1. Operation safety ............................................................................... 13
3URGXFWVDIHW\................................................................................. 13
4.3. Emergency shutdown .......................................................................... 14
4.3.1. Turn off the power supply ................................................................. 14
&ORVLQJYDOYHIRUZDWHUVXSSO\............................................................ 14
4.3.3. Closing valve for air supply................................................................ 14
4.4. Noise ......................................................................................... 14
4.5. Vibrations ..................................................................................... 14
$QWLFLSDWHGIDLOXUVDQGSUHFDXWLRQV.............................................................. 14
%XUVWHGDLUWXEHLQXQLW................................................................... 14
%UHDNGRwn of non-return valves for air and water: 14
5HVLGXDOULVN................................................................................... 14
4.7.1. Damaged unit: ........................................................................... 14
5HSDLURIXQLW............................................................................ 14
5. Transportation & installation ........................................................................ 15
5.1. Transportation ................................................................................. 15
,QVWDOODWLRQSUHSDUDWLRQV........................................................................ 15
5.3. Mounting Instructions .......................................................................... 15
5.4. Electrical installation ........................................................................... 15
5.4.1. Power supply ............................................................................ 15
(DUWKOHDNDJHFLUFXLWEUHDNHU(/&%
15
5.4.3. Service switch ........................................................................... 15
5.5. I/O Modules ................................................................................... 15
:DWHUFRQQHFWLRQ.............................................................................. 15
5.7. Air connection .................................................................................
6XSSO\RISURGXFW..............................................................................
8VHUSDFNV\VWHm........................................................................
&DQKROGHUV\VWHP.......................................................................
8VHRI’LUHFW&KHPLFDO,QMHFWLRQ’, 17
5.9. Hose connection............................................................................... 17
6. System preparation .................................................................................
6WDUWXSRIQHZV\VWHP.........................................................................
%OHHGLQJJXLGHOLQHV............................................................................
%OHHGLQJWKHSLSHV\VWHP.................................................................
%OHHGLQJWKHSXPS0$RQO\..............................................................
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,QVWUXFWLRQDQGVHWXS.....................................................................
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1. Contents
7. Operation ...........................................................................................
7.1. Start/Stop ...................................................................................
8. Maintenance, troubleshooting & service .........................................................
0DLQWHQDQFHSHUVRQQHO.......................................................................
/RQJSURGXFWLRQVWRSV........................................................................
&RPSRQHQWV.................................................................................
&RQWUROV\VWHP.........................................................................
)ORZVZLWFK...........................................................................
3XPSPRWRU...........................................................................
3URGXFWVROHQRLGYDOYH.................................................................
3UHYHQWLYHUHJXODUPDLQWHQDQFH...............................................................
5LQVLQJWKHSURGXFWVXSSO\LQMHFWRUV\VWHP
&KDQJHRILQMHFWRU......................................................................
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,QWHUQDOFOHDQLQJRIWKHXQLW.............................................................
7URXEOHVKRRWLQJDQGUHPHG\.................................................................
6HUYLFHDGGUHVV............................................................................
9. End of Use..........................................................................................
9.1. Dismounting ................................................................................
’LVSRVDO.....................................................................................
10. Spare part list ....................................................................................................................................25
10.1. MA overview ...........................................................................................................................................
6$RYHUYLHZ............................................................................................................................................
0DQXDOEORFN...........................................................................................................................................30
$XWRPDWLFEORFN......................................................................................................................................
,QOHWRXWOHWSLSH0$..............................................................................................................................34
,QOHWRXWOHWSLSH6$..............................................................................................................................
10.7. Product solenoid valve............................................................................................................................
&RQWUROOHUZLWKGLVSOD\.............................................................................................................................40
11. Sensors & diagrams MA ....................................................................................................................42
11.1. Operating Diagram MA...........................................................................................................................43
(OHFWULFDOUDWLQJV0$...............................................................................................................................44
11.3. Component location MA..........................................................................................................................45
&LUFXLWGLDJUDPVVHQVRUGLDJUDPV0$.................................................................................................
11.5. Pump curve.............................................................................................................................................55
12. Sensors & diagrams SA.....................................................................................................................56
2SHUDWLQJ’LDJUDP6$............................................................................................................................57
(OHFWULFDOUDWLQJV6$................................................................................................................................
&RPSRQHQWORFDWLRQ6$..........................................................................................................................59
&LUFXLWGLDJUDPVVHQVRUGLDJUDPV6$.................................................................................................
13. Installation, mounting & layout.........................................................................................................66
,QVWDOODWLRQPRXQWLQJ0$....................................................................................................................
9HUWLFDO$GMXVWPHQW0$...........................................................................................................................
,QVWDOODWLRQPRXQWLQJ6$.....................................................................................................................
/D\RXW0$...............................................................................................................................................70
/D\RXW6$...............................................................................................................................................71
9
English (EN)
2. Document symbols
5HDGEHIRUHXVH
Wear glasses when using the
unit.
Wear gloves and suitable cloth-
ing when using the unit.
Safety boots must be worn.
Note:
A potentially damaging situation.
Possible consequences:
The product or something in
its vicinity could be damaged.
Prevention.
Caution:
A dangerous situation.'Possible
consequences: light or minor in-
MXULHV&DQDOVREHXVHGWRZDUQ
against damage to property or
other goods prevention.
Warning:
A Potentially dangerous situation.
Possible consequences:
’HDWKRUVHYHUHLQMXU\
Danger:
A dangerous situation.
Possible consequences:
’HDWKRUVHYHUHLQMXU\
Danger:
5LVFRIHOHFWULFVKRFN
Possible consequences:
’HDWKRUVHYHUHLQMXU\
Danger:
:DUQLQJ6KDUSHGJHV–ZDWFK
your fingers.
Hot Surfaces
5LVFRIEXUQV
Possible consequences:
6HYHUHLQMXULHV
Power off
The device may be powered for
XSWRVHFRQGVDIWHUWKHPDLQ
power supply has been discon-
nected.
10
English (EN)
3. General information
1LOILVN)22’FRQJUDWXODWHV\RXRQ\RXUQHZORZSUHVVXUH
foam and sanitising cleaning equipment.
The equipment provides the latest standard of technology in
low pressure cleaning equipment in your factory.
The equipment can be used for rinsing, foaming and applica-
tion of disinfectants.
It is important that your operational staff read these directions
for use prior to installation, start up and use of the equipment.
3.1. MA
The Hybrid 7 mainstations are fully functional hygiene and
pumping systems that supply pressurized water to the
integrated hygiene points (optional) and multiple connected
cleaning areas.
It features a frequency-controlled pump that ensures consist-
HQWZRUNLQJSUHVVXUHUHJDUGOHVVRIXVDJH
To operate, the mainstation must be supplied with sufficient
water, power, compressed air, and product(s).
3.2. SA
The Hybrid 7 satellites are cleaning units that supply pre-
pressurized water to the integrated hygiene points (optional)
and several connected cleaning areas.
To operate, the satellite must be supplied with sufficient pres-
surized water, power, compressed air, and product(s).
11
Nilsk FOOD, Blytækkervej 2, DK-9000 Aalborg coo:
HYBRID 7 FOAMATIC MA3iM 300L
Art no. 110009154 S/N
Date 17-02-2023 L11201000228
Pressure max: 1.5 MPa
Water max: 200 L/min Weight 91 Kg Power consumption
Max Temp: 70 ° C
V 400 Hz 50 Amp 14.2
1
4
6
9
10
7811 12
5
2
3
English (EN)
3.3. Identication plate
1. Producer
Serial no
3. Type
4. Date of production
5. Article no
Maximum pressure
7. Supply voltage
Frequency
9. Maximum water consumption
10. Maximum temperature
11. Current
Weight
3.4. Supplier
1LOILVN)22’
%O\WNNHUYHM
’.$DOERUJ’HQPDUN
7HO
&95QR
ZZZQLOILVNIRRGFRP
English (EN)
3.5. Specications
General Unit MA SA
6RXQGOHYHO,62 G% <70 <70
Dimensions HxWxD mm [inches] [[>[[@ 530 x 400 x 140
>[[@
Weight NJ>OEV@ >@ 40 >@
IP class 55 55
Water
Max.outlet pressure. MPa (bar)[psi] >@ Max. supply pressure
Comsumption during rinsing (manual) /PLQ>JDOPLQ@ 30 [7.9] 30 [7.9]
Consumption during foaming (manual) /PLQ>JDOPLQ@ >@ [0.3]
Consumption during rinsing max. (automatic) /PLQ>JDOPLQ@ >@
Consumption during foaming (automatic) @15 bar /PLQ>JDOPLQ@ >@ >@
Min. supply pressure MPa (bar) [psi] >@ 0,7 (7) [101]
Max. supply pressure MPa (bar) [psi] >@ [ ]
Min. water supply /PLQ>JDOPLQ@ >@
Max water temperature °C [°F] 70 >@ 70 [ ]
Pipe dimension inlet Ø mm [inches] [1.49] [1.49]
Pipe dimension outlet Ø mm [inches] [1.49] [1.49]
Clamp connection type/size (Ferrole) Type/mm DS-SMS/ø50,4 DS-SMS/ø50,4
Electricity
Supply voltage V3(9DF 3(9DF
Frequency Hz +] +]
0RWRUORDGN: N: 5.5
0D[WRWDOORDGN: N: 0.5
Nominal current A 1
Fuse A 13
,QWHUQDOIXVH[PP9 A 1 slow blow 1 slow blow
///3( mm 1.5
Air
Min/max air pressure. Mpa (bar) [psi] [ ] [ ]
Compressed air consumption. l/min [gal/min] 300 [79] 300 [79]
Pipe dimension inlet Ø. mm
13
English (EN)
4. Safety
4.1. Operation safety
Wear glasses when using the unit.
Wear gloves and suitable clothing
when using the unit.
Safety boots must be worn.
• Never use the unit without proper training ses-
sions on the unit's use and safety instructions.
The training must be provided by an educated
personnel.
• 5HDGWKHHQFORVHGJXLGHDQGVDIHW\LQVWUXFWLRQV
before use.
CAUTION:
The unit might be hot.
Ensure sufficient cooling time.
WARNING:
Do not use the unit within range of
persons unless they wear protective
clothing.
WARNING:
7KHVSUD\MHWVFDQEHGDQJHURXVLI
VXEMHFWHGWRPLVXVH7KHMHWVPXVWQRW
be directed at persons, live electrical
equipment or the unit itself.
WARNING: Do not use the water from
the system for applications other than
cleaning.
4.2. Product safety:
• The unit is approved for the use of products and
disinfectants.
WARNING:
5LVNRIFKHPLFDOUHVLGXH
Wear protective clothing.
• 3URGXFWFDQEHVXSSOLHGWKURXJK8VHU3DFN
VWDQGDUGFDQVRUSLSLQJV\VWHPV5HIHUWRVHF-
WLRQIRUIXUWKHULQIRUPDWLRQ
• Follow safety procedures when handling chemi-
cals during product change, maintenance, or re-
SDLU5HIHUWRSURGXFWODEHOVDQG06’6IRUPRUH
information.
WARNING: Do not alter settings
made or recommended by the product
supplier.
WARNING:%HDZDUHWKDWPL[LQJRI
products during use can lead to a dan-
gerous chemical reaction potentially
dangerous to the user.
WARNING:
This machine has been designed for
use with the cleaning agents supplied
or recommended by the supplier.
CAUTION
The product supply must always be
rinsed thoroughly after use.
• For instructions on rinsing product supply, refer
WR6HFWLRQ
14
English (EN)
4.3. Emergency shutdown
DANGER:
In case of error/defect or service
on equipment:
1. Turn of power supply.
Close the water supply.
3. Close the air supply.
4.3.1. Turn o the power supply
• Turn off the power supply to the unit.
• (MA only) Turn off the inverter. The inverter can
be shut down by turning the button to a vertical
position (refer to image below).
4.3.2. Closing valve for water supply.
• With this valve the unit can be isolated from the
water supply.
• A non-return valve is built into the unit to prevent
ZDWHUEDFNIORZ
4.3.3. Closing valve for air supply
• This valve can isolate the unit from the water sup-
ply.
• Non-return valves are built into the unit to prevent
DLUEDFNIORZ
B
A
4.4. Noise
6RXQGOHYHODFFRUGLQJWR,62%HORZG%
4.5. Vibrations
Hand-arm vibrations according to ISO 5349-1.
4.6. Anticipated failurs and precautions
4.6.1. Bursted air tube in unit:
• Ensure front cover is mounted and air valve is
closed when not in use.
• 5HJXODUO\LQVSHFWDLUWXEHDQGILWWLQJDQGUHSODFH
if damaged.
4.6.2. Breakdown of non-return valves for air and
water:
• Unit cover must be mounted during use.
• Close air and water valves when not in use.
• 5LQVHDOOSURGXFWQRQUHWXUQYDOYHVDIWHUXVH
UHIHUWRVHFWLRQ
• Examine air and water non-return valves once a
year by authorized personnel.
4.7. Residual risk
4.7.1. Damaged unit:
• Do not use if isolation valves cannot be operated
or required operation cannot be selected.
• Never use the unit if it has been dislodged from
its original place of mounting.
4.7.2. Repair of unit:
• Do not attempt to repair a unit by yourself. Always
FRQWDFWDQDXWKRUL]HGVHUYLFHFRPSDQ\5HIHUWR
WKHEDFNRIWKHPDQXDOIRUVHUYLFHDGGUHVVHV
• %ORFNDQGPDUNDQ\GHIHFWXQLWLQRUGHUWRDYRLG
unintended use.
• For safety reasons only use approved and origi-
nal spare parts.
15
English (EN)
5. Transportation & installation
5.1. Transportation
• Secure the unit with straps to prevent sliding or
tipping during transport.
• Transport the unit only in a horizontal position.
• Do not place the unit on the front where the
control panel is located, or on the top or bottom
where connections and outlets are located.
• If the unit is moved when the temperature is near
RUEHORZ&)PDNHVXUHLWLVIXOO\HPSWLHG
of water to avoid damage.
5.2. Installation preparations
• 5HDGDOOWKHLQFOXGHGLQIRUPDWLRQIRUVDIHW\UHD-
sons before installing the equipment.
• Follow the applicable laws and regulations at the
time of purchase, in addition to this manual.
• Installation must always be in accordence with
local legistration.
• Consider leaving at least 1m free space around
the unit for easier maintenance.
• Ensure sufficient wall space for additional I/O
PRGXOHEUDFNHWVLILQVWDOOLQJWKHPUHIHUWRWKH,2
installation manual).
• 5LQVHWKHSLSHOLQHWKRURXJKO\EHIRUHFRQQHFWLQJ
the unit.
5.3. Mounting Instructions
For safe mounting, note the following:
• Only install the unit in a frost-free area.
• 5HPRYHWKHFRYHUEHIRUHPRXQWLQJWKHXQLWRQ
the wall.
• 8VHDVWDEOHEULFNRUFRQFUHWHZDOORUDVHSDUDWH
frame anchored to the floor.
• 5HIHUWRWKHLQVWDOODWLRQGUDZLQJIRUUHFRPPHQG-
HGLQVWDOODWLRQKHLJKW7KHKHLJKWFDQEHDGMXVWHG
for the operator's reach to valves and display.
• 0RXQWWKHEUDFNHWRQDVWDEOHEULFNRUFRQFUHWH
wall using the enclosed screws and rawplugs.
• ,IWKHZDOOLVQRWPDGHRIEULFNVRUFRQFUHWHHQ-
sure it can support the weight of the unit.
• +DQJWKHXQLWRQWKHEUDFNHWDQGVHFXUHLWZLWK
two screws through designated holes.
• Secure the unit in the top by two screws through
WKHGHVLJQDWHGKROHV5HIHUWRLQVWDOODWLRQGUDZ-
ings in section 13.1 and 13.3.
• 0RXQWWKHKRVHKROGHUDQGXVHUSDFNKROGHULI
any.
5.4. Electrical installation
5HIHUWRVHFWLRQDQGVHFWLRQIRUHOHFWULFDOGLD-
grams and ratings.
5.4.1. Power supply
Connection instruction is mounted on the cables.
The phase order is subordinated.
5.4.2. Earth leakage circuit breaker (ELCB).
• 8VHDQHDUWKOHDNDJHFLUFXLWEUHDNHU(/&%DOVR
NQRZQDVDUHVLGXDOFXUUHQWGHYLFH5&’RUD
UHVLGXDOFXUUHQWFLUFXLWEUHDNHU5&&%LQDV\VWHP
that includes a variable speed drive connected to 3
phase 400V.
• 7KHWULSOHYHORIWKH(/&%PXVWEHP$
• Note that the 30mA used in households can malfunction
GXHWRHDUWKOHDNDJH0$RQO\
5.4.3. Service switch
The unit must always be connected to the main sup-
ply through a separate service switch.
MAxxx SAxxx
Voltage: 3(9DF 3(9DF
Frequenz: +] +]
Motor load: N: -
Total load N: N:
Nominal current: $ 1 A
Fuse: $ $
///3( PP 1.5 mm
5.5. I/O Modules
For instructions on installation of additional I/O
modules, refer to the Hybrid 7 I/O module installation
manual.
5.6. Water connection
For technical specifications on water supply, refer to
section 3.5.
• %HIRUHWKHXQLWLVFRQQHFWHGWRWKHZDWHUVXSSO\
pipe, the supply line should be rinsed thoroughly
in order to remove coarse impurities and metal
shavings.
110005307
English (EN)
• When installing piping, avoid air traps. Use clamp
connections for all pipe connections to the unit for
easy maintenance and disassembly.
• The connection for water must be made at the
WRSRIWKHXQLW5HIHUWROD\RXWGUDZLQJLQVHFWLRQ
13.4 and 13.5.
• Minimum diameter of the supply pipe must be at
OHDVWH[WHUQDO¡PPLQWHUQDO
• The unit must be fitted with a closing valve for
ZDWHURQWKHLQOHWVHHLPDJHSDJH
14).
• For best performance, install a filter on the inlet to
prevent impurities (refer to image below).
A
To minimize pressure loss in the supply line:
• Avoid long pipe lines.
• Use low pressure resistance ball valves.
• Avoid fittings with high pressure loss.
5.7. Air connection
For technical specifications on air supply, refer to sec-
tion 3.5.
• %HIRUHWKHXQLWLVFRQQHFWHGWRWKHDLUVXSSO\WKH
pipe system must be carefully rinsed in order to
remove coarse impurities.
• The unit requires an air supply boosting.
• 7KHDLULQOHWRIWKHV\VWHPKDVTXLFNFRQQHFWILW-
tings.
>20 sec.
5.8. Supply of product
• It is important to rinse the system with clean water
between product changes and after use for safety
DQGPDLQWHQDQFHUHDVRQV5HIHUWRWKHULQVLQJ
JXLGHVEHORZDQGVHFWLRQIRUDGYDQFHGPDLQ-
tainance.
5.8.1. User pack system
Installing a user pack:
1. ,QVHUWWKHXVHUSDFNLQWKHKROGHU
Use a foam nozzle and open the spray gun/valve
Rinsing the system:
5HIHUWRLPDJH
1. 5HSODFHWKHXVHUSDFNFRQWDLQLQJSURGXFWZLWKRQH
containing clean water.
Use a foam nozzle and open the spray gun/valve
IRUVHFRQGVWRULQVHWKHV\VWHP
3. The system is now ready to be used with a new
product.
5.8.2. Can holder system
5HIHUWRLPDJH
Installing a can:
1. Insert the can in the holder.
&KHFNWKHVXFWLRQILOWHUIRULPSXULWLHV
3. Put the suction hose into the can below the product
level to avoid suction of air into the product hose.
4. Use a foam nozzle and open the spray gun/valve.
5. Ensure the hose is below the product level during
foam or spray operation.
17
English (EN)
Rinsing the system:
1. 5HSODFHWKHFDQFRQWDLQLQJSURGXFWZLWKRQH
containing clean water.
Use a foam nozzle and open the spray gun/valve
IRUVHFRQGVWRULQVHWKHV\VWHP
3. The system is now ready to be used with a new
product.
5.8.3. Use of Direct Chemical Injection (DI)
• It is possible to use the unit with direct piping
system.
• 5HIHUWRWKHLQVWDOODWLRQDQGVDIHW\LQVWUXFWLRQV
provided by the supplier for proper installation.
5.9. Hose connection
• The special hose fitted with spray gun/outlet valve
LVFRQQHFWHGWRWKHRXWOHWTXLFNFRXSOLQJRIWKH
unit (refer to layout drawing).
• Maximum hose length: 30 m.
• ,WLVUHFRPPHQGHGRQO\WRXVH1LOILVN)22’
hoses, which have been tested for resistance.
English (EN)
110009197
6. System preparation
6.1. Start up of new system
To ensure smooth start-up of the new system, follow
these guidelines.
6.2. Bleeding guidelines
6.2.1. Bleeding the pipe system
• Close water and air supply after use.
• /HDYLQJWKHDLUVXSSO\RSHQPD\DOORZDLUWRHQWHU
the water pipe.
• 5HJXODUEOHHGLQJPD\EHQHFHVVDU\DIWHUSUR
longed shutdowns.
6.2.2. Bleeding the pump (MA only)
• 6WDUWWKHSXPSWRIRUFHDQ\UHPDLQLQJDLUSRFNHWV
to the top of the pump.
• Stop the pump.
• /RRVHQWKHUHOLHISOXJWXUQVDJDLQDQGEOHHG
until only water flows.
• Tighten the relief plug.
• Never loosen the relief plug while the pump is in
RSHUDWLRQDVWKLVPD\GDPDJHWKHJDVNHW
DETAIL A
A
• The mainstation is now ready for use.
6.3. Adjustments
6.3.1. Instruction and setup
5HIHUWRWKHXVHUJXLGHIRUJHQHUDOPDFKLQHRSHUDWLRQ
instructions.
5HIHUWRWKHVRIWZDUHPDQXDOIRUJXLGDQFHRQVHWWLQJ
up automatic wash programs and area valves.
6.3.2. Adjustment of air
7RDGMXVWDLUUHPRYHWKHXQLWFRYHUDQGVHWDLUSUHV-
sure on the reduction valve for desired foam quality.
When setting the regulator, carefully
SXOOXSWKHNQREDQGWXUQLWFORFNZLVH
IRUSUHVVXUHLQFUHDVHDQGFRXQWHUFORFN
wise for pressure decrease.
6.3.3. Adjustment of product - manual block
$GMXVWSURGXFWIRUWKHPDQXDOEORFNE\XVLQJDOLPLWLQJ
nozzle located in the suction nipple of the non-return
YDOYHUHIHUWRLPDJH
• 5HPRYHWKHXQLWFRYHU
• 5HSODFHWKHQR]]OHZLWKDVPDOOHURUODUJHURQHWR
DGMXVWFRQFHQWUDWLRQ5HIHUWRWKHWDEOHIRUJXLG-
ance.
This manual suits for next models
11
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